POWER-ONE PFC500

PerFormanCe POWER PFC500
The PFC500 products of the PerFormanCe Power series combine high
performance midrange power with high power density (4.4 watts/in3),
active Power Factor Correction (PFC) and high reliability to meet the
requirements of commercial and industrial systems.
include remote sense, power fail, logic level inhibit, DC power good.
Main channel current sharing is provided for redundant applications.
The PFC500 is available with SAE mountings or optional metric
mountings.
Providing tightly regulated DC power, the PFC500 is delivers full
output performance with only 300 Linear Feet per Minute (LFM)
forced air cooling (factory installed fan optional). Other features
The PFC500 product line is approved to the latest international
regulatory standards, and displays the CE Mark.
FEATURES
• Power Factor Correction (PFC) Meets EN61000-3-2
• Fully Regulated Outputs
• Remote Sense
• Current Share, Power Fail, and Power Good Signals
• Overtemperature, Overvoltage, and Overcurrent Protected
• Available with Metric or SAE Mountings
• Input Transient & ESD Compliance to EN61000-4-2/-3/-4/-5
• Fan Output Voltage and Optional Fan
• Optional Isolation Diodes for Parallel or Redundant Operation
SINGLE OUTPUT MODEL SELECTION CHART
MODEL
PFC500-1024
PFC500-1028
PFC500-1048
NOTES:
OUTPUT
VOLTAGE
ADJUSTMENT
RANGE
MAXIMUM OUTPUT
CURRENT (NOTE 1)
LINE
REGULATION
LOAD
REGULATION (NOTE 3)
RIPPLE & NOISE
%p-p (NOTE 2)
INITIAL SETTING
ACCURACY
24V
28V
48V
21.6V to 26.4V
25.2V to 30.8V
46.0V to 56.0V
21A
17.9A
10.4A
0.5%
0.5%
0.5%
0.2%
0.2%
0.5%
1%
1%
1%
23.88V to 24.12V
27.86V to 28.14V
47.52V to 48.48V
1) Output currents ratings are expressed with 300 LFM forced air.
2) Maximum peak to peak noise expressed as a percentage of output voltage, 20MHz bandwidth.
3) Remote sense connected.
INPUT SPECIFICATIONS
PARAMETER
CONDITIONS/DESCRIPTION
MIN
Input Voltage - AC
Input Frequency
Brown Out Protection
Hold-Up Time
Input Current
Input Protection
Inrush Surge Current
Continuous input range.
AC Input.
Lowest AC input voltage that regulation is maintained with full rated loads.
Over full AC input voltage range at full rated load.
85 VAC at full rated load.
Non-user serviceable internally located AC input line fuse, F10A, 250V.
Internally limited by thermistor, one cycle, 25°C.
110 VAC
85
47
85
20
NOM
Rev. 04/2000
Per EN61000-3-2.
Switching frequency of main transformer.
VAC
Hz
VAC
mS
ARMS
35
65
0.98
100
1
UNITS
264
63
7.8
220 VAC
Power Factor
Operating Frequency
MAX
APK
W/VA
kHz
PerFormanCe POWER PFC500
OUTPUT SPECIFICATIONS
PARAMETER
CONDITIONS/DESCRIPTION
MIN
Efficiency
Minimum loads
Full rated load, 110 VAC. Varies with distribution of loads among outputs.
PFC500-1024
PFC500-1028
PFC500-1048
Full load, 20MHz bandwidth.
300 LFM forced air cooling required for operation. See optional fan.
Continuous power, multiple output models.
Output voltage overshoot/undershoot at turn-on.
Without connection of remote sense.
PFC500-1024
PFC500-1028
PFC500-1048
Recovery time, to within 1% of initial set point due to a 50-100% load change,
3% max. deviation. (Main output of multi-output units).
Time required for initial output voltage stabilization.
Time required for output voltage to rise from 10% to 90%.
75
0.6
0.6
1.2
See Model Selection Charts
Ripple and Noise
Output Power
Overshoot / Undershoot
Regulation
Transient Response
Turn-on Delay
Turn-on Rise Time
NOM
MAX
500
UNITS
%
Amps
Watts
0
0.8
0.7
1.0
1
V
%
mS
1
Sec
mS
MAX
UNITS
10
INTERFACE SIGNALS AND INTERNAL PROTECTION
PARAMETER
CONDITIONS/DESCRIPTION
Overvoltage Protection
PFC500-1024
27.0
30.7
PFC500-1028
32.0
35.0
PFC500-1048
60.0
70.0
Fully protected against output overload and short circuit. Automatic recovery upon removal of overload condition.
System shutdown due to excessive internal temperature, automatic reset.
Total voltage compensation for cable losses with respect to the main output.
250
Accuracy of shared current with up to 6 parallel units.
10
TTL compatible logic signal will inhibit outputs by the application of a logic low signal.
An open circuit or external TTL high signal allows normal operation.
TTL compatible logic signal. Time before regulation dropout due to
4
loss of input power at 110 VAC.
TTL compatible signal. Signal is low if main output is greater
PFC500-1024
22.08
27.36
or less than 10% of nominal.
PFC500-1028
25.20
30.80
PFC500-1048
44.20
54.72
Provides 170mA current to user supplied fan if fan option is not selected.
12
Overload Protection
Overtemperature Protection
Remote Sense
Current Share
Inhibit
Input Power
Fail Warning
Power Good
Fan Voltage
MIN
NOM
V
mV
%
mS
V
V
SAFETY, REGULATORY, AND EMI SPECIFICATIONS
PARAMETER
CONDITIONS/DESCRIPTION
Agency Approvals
ESD Susceptibility
Radiated Susceptibility
EFT/Burst
Input Transient Protection
UL1950.
CSA 22.2 NO. 234/950.
EN60950 (TÜV).
Input to output.
FCC CFR title 47 Part 15 Sub-Part B - Conducted.
EN55022 / CISPR 22 Conducted.
Per EN61000-4-2, level 4.
Per EN61000-4-3, level 3.
Per EN61000-4-4, level 4.
Per EN61000-4-5 class 3.
Insulation Resistance
Leakage Current
Input to output.
Per EN60950, 264 VAC.
Dielectric Withstand Voltage
Electromagnetic Interference
MIN
NOM
MAX
Approved
Line to Line
Line to Ground
2600
B
B
8
10
±4
1
2
VDC
Class
kV
V/M
kV
kV
10
2.0
2
UNITS
MΩ
mA
PerFormanCe POWER PFC500
ENVIRONMENTAL SPECIFICATIONS
PARAMETER
CONDITIONS/DESCRIPTION
Altitude
Operating.
Non-Operating.
MIN
Operating Temperature
At 100% load
At 50% load
Derate linearly above 50°C by 2.5% per °C.
Storage Temperature
Forced Air Cooling
Temperature Coefficient
Relative Humidity
Shock
Vibration
Forced air cooling of 300 LFM is required if the internal fan is not specified.
Cooling air velocity is measured 1/4" above, at the middle of the chassis.
Airflow direction is from the input section to the output section.
0°C to 70°C (after 15 minute warm-up).
Non-Condensing.
Operating: 10±3mSec, 3 axis, Half Sine.
Non-operating: 10±3mSec, 3 axis, Half Sine.
Operating:
5-32Hz
32-2000Hz Sinusoidal
Non-operating:
NOM
0
0
-55
±0.02
5
MAX
UNITS
10k
40k
50
70
85
ASL Ft.
ASL Ft.
°C
°C
°C
±0.05
95
20
40
0.02
1
6.15
%/°C
%RH
G
in (DA)
GPK
GRMS
OPTIONS
DESCRIPTION
NOTES
Isolation Diodes
Add “D” as a suffix to the model number to order factory installed isolation diodes
for parallel or redundant operation.
Add “F” as a suffix to the model number to order integral fan.
(provides required 300 LFM of forced air cooling).
Fan
Metric Mounting
SIZE IMPACT
Add “M” as a suffix to the model number to order chassis with
M4 x 0.7 mounting inserts.
N/A
10.50" x 5.00" x 2.50"
(266.7mm x 127.0mm x 63.5mm)
N/A
For the Most Up-To-Date Information
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NUCLEAR AND MEDICAL APPLICATIONS Power-One products are not authorized for use as critical components in life support systems, equipment used in hazardous environments,
or nuclear control systems without the express written consent of the President of Power-One, Inc.
TECHNICAL REVISIONS The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are
subject to change without notice.
3
PerFormanCe POWER PFC500
OVERALL SIZE: 9.00" x 5.00" x 2.50" (228.6mm x 127.0mm x 63.5mm)
OVERALL LENGTH WITH FAN: 10.50" (266.7mm)
WEIGHT: 4.3 LBS (1.95 kg)
8-32 FLUSH NUT 8 PLACES
BOTH SIDES TYP.
WITH METRIC MOUNTING
OPTION: M4 X 0.7, 8 PLACES
2.50"
(63.5mm)
FAN OPTION
1.20"
(30.4mm)
9.00" (228.6mm)
1.50"
(38.1mm)
1. 25"
(31.8mm)
6.50" (165.1mm)
0.70"
(17.8mm)
5.00"
(127.0mm)
SUGGESTED AIR FLOW
3.900"
(99.1mm)
3.12"
(79.2mm)
FAN OPTION
(TOP VIEW)
1
2
J4
+V1
3
TB1
4
1
AC-L
5
6
AC-N
CHASSIS GND
J3
-V1/RTN
P4,P3,P5 Mating Housing:
Molex 5051, 5102, or Equiv.
P4,P3,P5 Mating Terminals:
Molex 4809 or 40445, or Equiv.
INPUT & OUTPUT CONNECTIONS: 6-32 SCREW TERMINAL ON 0.375" (9.5mm) CENTERS
0.090" (2.3mm) ALUMINUM ALLOY, WITH CLEAR FINISH
4
J5
J4, J3, J5
Molex Series 5048, 0.46mm
Square pins on 2.50mm centers.
Customer connection:
3
CHASSIS:
N/C
+SHARE
PIN 1 SIG GND
PIN 2 PF
PIN 3 PWR GOOD
PIN 4 N/C
PIN 3 INHIBIT
TB2
1
V1 ADJ
PIN 4 +FAN
PIN 1 +SENSE
PIN 2 —SENSE
(BOTTOM VIEW)