ALLEGRO A4986SLPTR-T

A4986
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
Features and Benefits
Description
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The A4986 is a dual DMOS full-bridge stepper motor driver
with parallel input communication and overcurrent protection.
Each full-bridge output is rated up to 35 V and ±2 A.
Low RDS(ON) outputs
Internal mixed current decay mode
Synchronous rectification for low power dissipation
Internal UVLO
Crossover-current protection
3.3 and 5 V compatible logic supply
Thin profile QFN and TSSOP packages
Thermal shutdown circuitry
Short-to-ground protection
Shorted load protection
Low current Sleep mode, < 10 μA
The A4986 includes fixed off-time pulse width modulation
(PWM) current regulators, along with 2- bit nonlinear DACs
(digital-to-analog converters) that allow stepper motors to be
controlled in full, half, and quarter steps. The PWM current
regulator uses the Allegro® patented mixed decay mode for
reduced audible motor noise, increased step accuracy, and
reduced power dissipation.
Internal synchronous rectification control circuitry is provided
to improve power dissipation during PWM operation.
The outputs are protected from shorted load and short-toground events, which protect the driver and associated circuitry
from thermal damage or flare-ups. Other protection features
include thermal shutdown with hysteresis, undervoltage lockout
(UVLO) and crossover current protection. Special power-up
sequencing is not required.
Package:
24-pin TSSOP
with exposed thermal pad
(LP Package)
The A4986 is supplied in a 24-pin TSSOP (LP) with exposed
thermal pad for enhanced thermal performance. It has a
0.65 pitch and an overall package height of ≤1.2 mm. It is lead
(Pb) free, with 100% matte tin leadframe plating.
Approximate size
Typical Application Diagram
VDD
0.1 μF
0.1 μF
0.22 μF
0.22 μF
VREG ROSC
CP1
CP2
VCP
VDD
Microcontroller or
Controller Logic
VBB1
VBB2
OUT1A
SLEEP
IN01
A4986
OUT1B
SENSE1
IN02
PH1
IN11
OUT2A
IN12
OUT2B
PH2
VREF
4986-DS
GND
GND
SENSE2
100 μF
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
Selection Guide
Part Number
A4986SLPTR-T
Package
Packing
24-pin TSSOP with exposed thermal pad
4000 pieces per 13-in. reel
Absolute Maximum Ratings
Rating
Units
Load Supply Voltage
Characteristic
Symbol
VBB
Notes
35
V
Output Current
IOUT
±2
A
Logic Input Voltage
VIN
–0.3 to 5.5
V
Logic Supply Voltage
VDD
–0.3 to 5.5
V
35
V
VSENSE
0.5
V
VBBx to OUTx
Sense Voltage
Reference Voltage
Operating Ambient Temperature
Maximum Junction
Storage Temperature
VREF
TA
Range S
5.5
V
–20 to 85
ºC
TJ(max)
150
ºC
Tstg
–55 to 150
ºC
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
2
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
Functional Block Diagram
VCP
CHARGE PUMP
REGULATOR
VREG
CP2
CP1
Rosc
0.1 μF
0.1 μF
OSC
0.22 μF
DMOS FULL-BRIDGE 1
VBB1
-
Sense2
To
VBB2
OCP
+
DAC
OUT1A
VREF
PWM Latch
BLANKING
Mixed Decay
OSC
OUT1B
VDD
GATE
DRIVE
IN01
SENSE1
IN02
PH1
CONTROL
LOGIC
IN11
DMOS FULL-BRIDGE 2
VBB2
IN12
PH2
OCP
SLEEP
OSC
VCP VREG
+
PWM Latch
BLANKING
Mixed Decay
VREF
OUT2B
VREG
DAC
VREF
Sense2
SENSE2
GND
Sense2
GND
-
REF
OUT2A
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
3
A4986
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
ELECTRICAL CHARACTERISTICS1 at TA = 25°C, VBB = 35 V (unless otherwise noted)
Characteristics
Output Drivers
Min.
Typ.2
Max.
Units
8
0
3.0
–
–
–
–
–
–
–
–
–
–
–
–
–
320
320
–
–
–
–
–
–
–
–
35
35
5.5
430
430
1.3
1.3
4
2
10
8
5
10
V
V
V
mΩ
mΩ
V
V
mA
mA
μA
mA
mA
μA
VIN(1)
VDD0.7
–
–
V
VIN(0)
–
–
V
μA
Symbol
Load Supply Voltage Range
VBB
Logic Supply Voltage Range
VDD
Output On Resistance
RDSON
Body Diode Forward Voltage
VF
Motor Supply Current
IBB
Logic Supply Current
IDD
Test Conditions
Operating
During Sleep Mode
Operating
Source Driver, IOUT = –1.5 A
Sink Driver, IOUT = 1.5 A
Source Diode, IF = –1.5 A
Sink Diode, IF = 1.5 A
fPWM < 50 kHz
Operating, outputs disabled
Sleep Mode
fPWM < 50 kHz
Outputs off
Sleep Mode
Control Logic
Logic Input Voltage
Logic Input Current
Logic Input Pull-down
Logic Input Hysteresis
Blank Time
IIN(1)
IIN(0)
VIN = VDD0.7
VIN = VDD0.3
RIN02
RIN12
VHYS(IN)
tBLANK
Fixed Off-Time
tOFF
Reference Input Voltage Range
Reference Input Current
VREF
IREF
Current Trip-Level Error3
errI
Crossover Dead Time
Protection
Overcurrent Protection Threshold
Thermal Shutdown Temperature
Thermal Shutdown Hysteresis
VDD Undervoltage Lockout
VDD Undervoltage Hysteresis
tDT
IOCPST
TTSD
TTSDHYS
VDDUVLO
VDDUVLOHYS
As a % of VDD
OSC = VDD or GND
ROSC = 25 kΩ
VREF = 2 V, %ITripMAX = 33.3%
VREF = 2 V, %ITripMAX = 66.7%
VREF = 2 V, %ITripMAX = 100.00%
VDD rising
–20
<1.0
VDD0.3
20
–20
<1.0
20
μA
–
100
–
kΩ
–
5
0.7
20
23
0
–3
–
–
–
100
50
11
1
30
30
–
0
–
–
–
475
–
19
1.3
40
37
4
3
±15
±5
±5
800
kΩ
%
μs
μs
μs
V
μA
%
%
%
ns
2.1
–
–
2.7
–
–
165
15
2.8
90
–
–
–
2.9
–
A
°C
°C
V
mV
1For
input and output current specifications, negative current is defined as coming out of (sourcing) the specified device pin.
data are for initial design estimations only, and assume optimum manufacturing and application conditions. Performance may vary for individual
units, within the specified maximum and minimum limits.
3V
ERR = [(VREF/8) – VSENSE] / (VREF/8).
2Typical
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
4
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
THERMAL CHARACTERISTICS may require derating at maximum conditions
Characteristic
Symbol
Package Thermal Resistance
RθJA
Test Conditions*
Value Units
LP package; on 4-layer PCB, based on JEDEC standard
28
ºC/W
*In still air. Additional thermal information available on Allegro Web site.
Maximum Power Dissipation, PD(max)
5.5
5.0
4.5
Power Dissipation, PD (W)
4.0
(R
3.5
θJ
A
3.0
2.5
=
28
ºC
/W
)
2.0
1.5
1.0
0.5
0.0
20
40
60
80
100
120
Temperature (°C)
140
160
180
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
5
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
Functional Description
Device Operation. The A4986 is designed to operate one
stepper motor in full, half, or quarter step mode. The currents in
each of the output full-bridges, all N-channel DMOS, are regulated with fixed off-time pulse width modulated (PWM) control
circuitry. Each full-bridge peak current is set by the value of
an external current sense resistor, RSx , and a reference voltage,
VREFx .
Percentages of the peak current are set using a 2-bit nonlinear
DAC that programs 33%, 66%, or 100% of the peak current, or
disables the outputs.
Internal PWM Current Control. Each full-bridge is controlled by a fixed off-time PWM current control circuit that limits
the load current to a desired value, ITRIP . Initially, a diagonal pair
of source and sink FET outputs are enabled and current flows
through the motor winding and the current sense resistor, RSx.
When the voltage across RSx equals the DAC output voltage, the
current sense comparator resets the PWM latch. The latch then
turns off the sink and source FETs.
The maximum value of current limiting is set by the selection of
RSx and the voltage at the VREF pin. The transconductance function is approximated by the maximum value of current limiting,
ITripMAX (A), which is set by
ITripMAX = VREF / ( 8
 RS)
where RS is the resistance of the sense resistor (Ω) and VREF is
the input voltage on the REF pin (V).
The 2-bit DAC output reduces the VREF output to the current
sense comparator in precise steps, such that
Itrip = (%ITripMAX / 100)
× ITripMAX
It is critical that the maximum rating (0.5 V) on the SENSE1 and
SENSE2 pins is not exceeded.
Fixed Off-Time. The internal PWM current control circuitry
uses a one-shot circuit to control the duration of time that the
DMOS FETs remain off. The off-time, tOFF, is determined by the
ROSC terminal. The ROSC terminal has two settings:
▪ ROSC tied to VDD or ground — off-time internally set to
30 μs
▪ ROSC through a resistor to ground — off-time is determined
by the following formula
tOFF ≈ ROSC ⁄ 825
Where tOFF is in μs.
Blanking. This function blanks the output of the current sense
comparators when the outputs are switched by the internal
current control circuitry. The comparator outputs are blanked
to prevent false overcurrent detection due to reverse recovery
currents of the clamp diodes, and switching transients related
to the capacitance of the load. The blank time, tBLANK (μs), is
approximately
tBLANK ≈ 1 μs
Shorted-Load and Short-to-Ground Protection.
If the motor leads are shorted together, or if one of the leads is
shorted to ground, the driver will protect itself by sensing the
overcurrent event and disabling the driver that is shorted, protecting the device from damage. In the case of a short-to-ground, the
¯¯L
¯¯E
¯¯E
¯¯P input goes
device will remain disabled (latched) until the S
high or VDD power is removed. A short-to-ground overcurrent
event is shown in figure 1.
When the two outputs are shorted together, the current path is
through the sense resistor. After the blanking time (≈1 μs) expires,
the sense resistor voltage is exceeding its trip value, due to the
overcurrent condition that exists. This causes the driver to go into
a fixed off-time cycle. After the fixed off-time expires the driver
turns on again and the process repeats. In this condition the driver
is completely protected against overcurrent events, but the short
is repetitive with a period equal to the fixed off-time of the driver.
This condition is shown in figure 2.
If the driver is operating in Mixed decay mode, it is normal for
the positive current to spike, due to the bridge going in the forward direction and also in the negative direction, as a result of the
direction change implemented by the Mixed decay feature. This
is shown in figure 3. In both instances the overcurrent circuitry is
protecting the driver and prevents damage to the device.
Charge Pump (CP1 and CP2). The charge pump is used to
generate a gate supply greater than that of VBB for driving the
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
6
A4986
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
source-side FET gates. A 0.1 μF ceramic capacitor, should be
connected between CP1 and CP2. In addition, a 0.1 μF ceramic
capacitor is required between VCP and VBB, to act as a reservoir
for operating the high-side FET gates.
5 A / div.
Fault
latched
Capacitor values should be Class 2 dielectric ±15% maximum,
or tolerance R, according to EIA (Electronic Industries Alliance)
specifications.
VREG (VREG). This internally-generated voltage is used to operate the sink-side FET outputs. The VREG pin must be decoupled
with a 0.22 μF ceramic capacitor to ground. VREG is internally
monitored. In the case of a fault condition, the FET outputs of the
A4986 are disabled.
t→
Figure 1. Short-to-ground event
Capacitor values should be Class 2 dielectric ±15% maximum,
or tolerance R, according to EIA (Electronic Industries Alliance)
specifications.
Shutdown. In the event of a fault, overtemperature (excess TJ)
or an undervoltage (on VCP), the FET outputs of the A4986 are
disabled until the fault condition is removed. At power-on, the
UVLO (undervoltage lockout) circuit disables the FET outputs
and resets the translator to the Home state.
5 A / div.
Fixed off-time
Sleep Mode ( ¯S¯¯L¯¯E¯¯E¯¯P¯ ). To minimize power consumption
when the motor is not in use, this input disables much of the
internal circuitry including the output FETs, current regulator, and
charge pump. A logic low on the SLEEP pin puts the A4986 into
Sleep mode. When emerging from Sleep mode, in order to allow
the charge pump to stabilize, provide a delay of 1 ms before issuing a logic command.
t→
Figure 2. Shorted load (OUTxA → OUTxB) in
Slow decay mode
Mixed Decay Operation. The bridge operates in Mixed
Decay mode, as shown in figures 5 through 7. As the trip point
is reached, the A4986 initially goes into a fast decay mode for
31.25% of the off-time, tOFF. After that, it switches to Slow Decay
mode for the remainder of tOFF. A timing diagram for this feature
appears in figure 4.
Synchronous Rectification. When a PWM-off cycle is
triggered by an internal fixed-off time cycle, load current recirculates in Mixed Decay mode. This synchronous rectification
feature turns on the appropriate FETs during current decay, and
effectively shorts out the body diodes with the low FET RDS(ON).
This reduces power dissipation significantly, and can eliminate
the need for external Schottky diodes in many applications. Synchronous rectification turns off when the load current approaches
zero (0 A), preventing reversal of the load current.
5 A / div.
Fixed off-time
Fast decay portion
(direction change)
t→
Figure 3. Shorted load (OUTxA → OUTxB) in Mixed decay mode
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
7
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
VSTEP
100.00
70.71
See Enlargement A
IOUT
0
–70.71
–100.00
Enlargement A
toff
IPEAK
tFD
tSD
Slow Decay
Mixed Decay
IOUT
Fa
st
De
ca
y
t
Symbol
toff
IPEAK
Characteristic
Device fixed off-time
Maximum output current
tSD
Slow decay interval
tFD
Fast decay interval
IOUT
Device output current
Figure 4. Current Decay Modes Timing Chart
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
8
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
Application Layout
The two input capacitors should be placed in parallel, and as
close to the device supply pins as possible. The ceramic capacitor (CIN1) should be closer to the pins than the bulk capacitor
(CIN2). This is necessary because the ceramic capacitor will be
responsible for delivering the high frequency current components.
The sense resistors, RSx , should have a very low impedance
path to ground, because they must carry a large current while
supporting very accurate voltage measurements by the current
sense comparators. Long ground traces will cause additional
voltage drops, adversely affecting the ability of the comparators
to accurately measure the current in the windings. The SENSEx
pins have very short traces to the RSx resistors and very thick,
low impedance traces directly to the star ground underneath the
device. If possible, there should be no other components on the
sense circuits.
Layout. The printed circuit board should use a heavy groundplane. For optimum electrical and thermal performance, the
A4986 must be soldered directly onto the board. On the underside of the A4986 package is an exposed pad, which provides a
path for enhanced thermal dissipation. The thermal pad should be
soldered directly to an exposed surface on the PCB. Thermal vias
are used to transfer heat to other layers of the PCB.
In order to minimize the effects of ground bounce and offset
issues, it is important to have a low impedance single-point
ground, known as a star ground, located very close to the device.
By making the connection between the pad and the ground plane
directly under the A4986, that area becomes an ideal location for
a star ground point. A low impedance ground will prevent ground
bounce during high current operation and ensure that the supply
voltage remains stable at the input terminal.
Solder
A4986
Trace (2 oz.)
Signal (1 oz.)
Ground (1 oz.)
PCB
Thermal (2 oz.)
Thermal Vias
OUT2B
C3
U1
GND
C6
GND
C4
GND
C3
OUT2A
C5
R4
ROSC
R5
C4
C5
OUT1A
C1
OUT1B
BULK
GND
GND
CAPACITANCE
VDD
ROSC
SLEEP
VDD
IN01
C1
C2
VCP
VREG
GND
REF
VDD
GND
PH2
OUT2B
CP2
INO2
IN12
IN11
GND
ROSC
GND
A4986
CP1
VBB2
PAD
C6
SENSE2
OUT2A
R4
OUT1A
SENSE1
VBB1
R5
OUT1B
PH1
C2
GND
VBB
VBB
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
9
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
Pin Circuit Diagrams
VDD
VBB
VBB
8V
GND
GND
SENSE
GND
CP2
GND
GND
GND
GND
GND
VBB
10 V
CP1
40 V
PGND
VREG
VCP
VREG
DMOS
Parasitic
GND
8V
IN01
IN02
IN11
IN12
PH1
PH2
VREF
ROSC
SLEEP
VBB
OUT
DMOS
Parasitic
8V
GND
DMOS
Parasitic
GND
GND
10
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
Step Sequencing Diagrams
100.0
100.0
66.7
Phase 1
(%)
66.7
Phase 1
(%)
0
0
–66.7
–66.7
–100.0
–100.0
100.0
100.0
66.7
Phase 2
(%)
66.7
Phase 2
(%)
0
0
–66.7
–66.7
–100.0
–100.0
Full step 2 phase
Half step 2 phase
Modified full step 2 phase
Modified half step 2 phase
Figure 5. Step Sequencing for Full-Step Increments.
Figure 6. Step Sequencing for Half-Step Increments.
11
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
100.0
66.7
33.3
Phase 1
(%)
0
–33.3
–66.7
–100.0
100.0
66.7
33.3
Phase 2
(%)
0
–33.3
–66.7
–100.0
Figure 7. Step Sequence for Quarter-Step Increments
Step Sequencing Settings
Full
1/2
1
1/4
1
2
1
2
3
4
3
5
6
2
4
7
8
5
9
10
3
6
11
12
7
13
14
4
8
15
16
* Denotes modified step mode
Phase 1
(%ITripMax)
I0x
I1x
PHASE
Phase 2
(%ITripMax)
I0x
I1x
PHASE
0
33
100/66*
100
100
100
100/66*
33
0
33
100/66*
100
100
100
100/66*
33
H
L
L/H*
L
L
L
L/H*
L
H
L
L/H*
L
L
L
L/H*
L
H
H
L
L
L
L
L
H
H
H
L
L
L
L
L
H
x
1
1
1
1
1
1
1
x
0
0
0
0
0
0
0
100
100
100/66*
33
0
33
100/66*
100
100
100
100/66*
33
0
33
100/66*
100
L
L
L/H*
L
H
L
L/H*
L
L
L
L/H*
L
H
L
L/H*
L
L
L
L
H
H
H
L
L
L
L
L
H
H
H
L
L
1
1
1
1
X
0
0
0
0
0
0
0
X
1
1
1
12
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
Pin-out Diagrams
LP Package
CP1 1
24 GND
CP2 2
23 PH2
VCP 3
22 OUT2B
21 VBB2
VREG 4
20 SENSE2
IN02 5
IN12 6
IN11 7
ROSC 8
SLEEP 9
PAD
19 OUT2A
18 OUT1A
17 SENSE1
16 VBB1
VDD 10
15 OUT1B
IN01 11
14 PH1
REF 12
13 GND
Terminal List Table
Name
Number
Description
LP
CP1
1
Charge pump capacitor terminal
CP2
2
Charge pump capacitor terminal
PH1
14
Logic input
PH2
23
Logic input
GND
13, 24
IN02
5
Logic input
IN12
6
Logic input
NC
–
No connection
OUT1A
18
DMOS Full Bridge 1 Output A
OUT1B
15
DMOS Full Bridge 1 Output B
OUT2A
19
DMOS Full Bridge 2 Output A
OUT2B
22
DMOS Full Bridge 2 Output B
REF
12
Gm reference voltage input
Ground*
IN11
7
Logic input
ROSC
8
Timing set
SENSE1
17
Sense resistor terminal for Bridge 1
SENSE2
20
Sense resistor terminal for Bridge 2
¯S¯¯L¯¯E¯¯E
¯¯P¯
9
Logic input
IN01
11
Logic input
VBB1
16
Load supply
VBB2
21
Load supply
VCP
3
Reservoir capacitor terminal
VDD
10
Logic supply
VREG
4
Regulator decoupling terminal
PAD
–
Exposed pad for enhanced thermal dissipation*
*The GND pins must be tied together externally by connecting to the PAD ground plane under
the device.
13
Allegro MicroSystems, Inc.
115 Northeast Cutoff, Box 15036
Worcester, Massachusetts 01615-0036 (508) 853-5000
www.allegromicro.com
DMOS Dual Full-Bridge PWM Motor Driver
with Overcurrent Protection
A4986
LP Package, 24-Pin TSSOP with Exposed Thermal Pad
7.80 ±0.10
24
0.65
0.45
4° ±4
+0.05
0.15 –0.06
B
3.00
4.40 ±0.10
6.40 ±0.20
A
1
6.10
(1.00)
2
4.32
0.25
24X
SEATING
PLANE
0.10 C
+0.05
0.25 –0.06
3.00
0.60 ±0.15
0.65
1.20 MAX
0.15 MAX
C
1.65
SEATING PLANE
GAUGE PLANE
4.32
C
PCB Layout Reference View
For reference only
(reference JEDEC MO-153 ADT)
Dimensions in millimeters
Dimensions exclusive of mold flash, gate burrs, and dambar protrusions
Exact case and lead configuration at supplier discretion within limits shown
A Terminal #1 mark area
B Exposed thermal pad (bottom surface)
C Reference land pattern layout (reference IPC7351
TSOP65P640X120-25M); all pads a minimum of 0.20 mm from all
adjacent pads; adjust as necessary to meet application process
requirements and PCB layout tolerances; when mounting on a multilayer
PCB, thermal vias at the exposed thermal pad land can improve thermal
dissipation (reference EIA/JEDEC Standard JESD51-5)
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