BCDSEMI AP3039_09

Data Sheet
BOOST CONTROLLER
AP3039
General Description
Features
AP3039 is a current mode high voltage low-side Nchannel MOSFET controller which is ideal for boost
regulators. It contains all the features needed to implement single ended primary topology DC/DC
converters.
·
·
·
·
·
·
·
·
·
The input voltage range of AP3039 is from 5V to 27V.
Its operation frequency is adjustable from 200kHz to
1MHz.
The AP3039 has UVLO (Under Voltage Lock Out)
circuit. It uses two external resistors to set the UVLO
voltage. The AP3039 also has an over output voltage
protection to limit the output voltage. The OVP voltage can be set through external resistors. If the output
voltage is higher than the OVP high threshold point, it
will disable the driver, when the output voltage drops
to the OVP low threshold point, it will enable the
driver. It also features a soft start to reduce the inrush
current when power on, the soft start time can be set
through an external capacitor.
Input Voltage Range 5V to 27V
0.6A Peak MOSFET Gate Driver
20ns Quick MOSFET Gate Driver
Duty Cycle Limit of 90%
Programmable UVLO
Programmable Over Voltage Protection
Cycle by Cycle Current Limit
Adjustable Soft-Start
Adjustable Operation Frequency from 200kHz to
1MHz
Applications
·
·
·
LED Lighting
Notebook
LCD Display Modules
The AP3039 is available in QFN-3x3-16 and SOIC-14
packages.
QFN-3x3-16
SOIC-14
Figure 1. Package Types of AP3039
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
1
Data Sheet
BOOST CONTROLLER
AP3039
Pin Configuration
FN Package
(QFN-3x3-16)
Pin 1 Dot by Marking
OV UVLO SS COMP
16
EN
1
VIN
2
NC
3
VCC
4
15
14
13
EP
5
6
7
12
NC
11
FB
10
SHDN
9
AGND
8
Exposed PAD
OUT PGND RT CS
M Package
(SOIC-14)
UVLO
1
14
SS
OV
2
13
COMP
EN
3
12
FB
VIN
4
11
SHDN
VCC
5
10
AGND
OUT
6
9
CS
PGND
7
8
RT
Figure 2. Pin Configuration of AP3039 (Top View)
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
2
Data Sheet
BOOST CONTROLLER
AP3039
Pin Description
Pin Number
Pin Name
Function
16-pin
14-pin
1
3
EN
Enable pin
2
4
VIN
Input supply pin, must be locally bypassed
NC
No connection (for QFN-3x3-16 package only)
3, 12
4
5
VCC
6V linear regulator output pin. VCC is used to bias the gate driver for the external
MOSFET. If VIN is less than 8.5V, the VCC is equal to VIN minus drop voltage across
bypass switch. If VIN is less than 6V, connect VCC to VIN. This pin should be bypassed to
GND (recommend to connect with AGND pin) with a ceramic capacitor
5
6
OUT
Connect this pin to the gate of external MOSFET, the gate driver has 0.6A peak current
capability
6
7
PGND
7
8
RT
An external resistor connected from this pin to GND to set the operating frequency
8
9
CS
Sense switch current pin, which is used for current mode control and for current limit
9
10
AGND
Reference ground
10
11
SHDN
This pin can be connected to current matched chip and receives error signal used to shut
down the system
11
12
FB
13
13
COMP
14
14
SS
An external soft start time capacitor is connected from this pin to ground and is charged by
internal 12µA current source to control regulator soft start time
15
1
UVLO
Two resistors connected from this pin to ground and the VIN pin respectively to set start up
and shutdown level
16
2
OV
Over output voltage protection pin
EP
Exposed backside pad. Solder to the circuit board ground plane with sufficient copper
connection to ensure low thermal resistance (for QFN-3x3-16 package only)
Power ground
Voltage Feedback Pin. The reference voltage is 500mV
Compensation Pin. This pin is the output of the internal Error Amplifier
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
3
Data Sheet
BOOST CONTROLLER
AP3039
Functional Block Diagram
REFERENCE
VIN
EN
UVLO
2 (4)
1 (3)
15 (1)
R
22µA
CLK
5 (6)
Q
DRIVER
6 (7)
S
16 (2)
22µA
110mV
LOGIC
LEB
10 (11)
VCC
3V
REFERENCE
EN
1.25V
SHDN
4 (5)
REGULATOR
1.25V
OV
BYPASS
SWITCH
1.25V
8 (9)
OUT
PGND
CS
+
SAW
+
Σ
13 (13)
COMP
OSTD
0.5V
EA
11 (12)
12µA
14 (14)
RT
7 (8)
OSL
FB
SS
CLK
9 (10)
AGND
SAW
A (B)
A QFN-3x3-16
B SOIC-14
Figure 3. Functional Block Diagram of AP3039
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
4
Data Sheet
BOOST CONTROLLER
AP3039
Ordering Information
AP3039
-
Circuit Type
G1: Green
Package
TR: Tape and Reel
Blank: Tube
FN: QFN-3x3-16
M: SOIC-14
Package
Temperature Range
QFN-3x3-16
o
SOIC-14
-40 to 85 C
Part Number
Marking ID
Packing Type
AP3039FNTR-G1
B2A
Tape & Reel
AP3039M-G1
3039M-G1
Tube
AP3039MTR-G1
3039M-G1
Tape & Reel
BCD Semiconductor's products, as designated with "G1" suffix in the part number, are RoHS compliant and Green.
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
5
Data Sheet
BOOST CONTROLLER
AP3039
Absolute Maximum Ratings (Note 1)
Parameter
Symbol
Value
Unit
Input Voltage
VIN
30
V
VCC Pin Voltage
VCC
10
V
OUT Pin Voltage
VOUT
10
V
VFB
7
V
VUVLO
7
V
VCS
7
V
SHDN Pin Voltage
VSHDN
7
V
Enable Pin Voltage
VEN
VIN
V
OV Pin Voltage
VOV
7
V
Thermal Resistance (Junction to Ambient, no Heat sink)
θJA
Operating Junction Temperature
TJ
150
oC
TSTG
-65 to 150
oC
TLEAD
260
o
ESD (Machine Model)
200
V
ESD (Human Body Model)
2000
V
Feedback Pin Voltage
UVLO Pin Voltage
CS Pin Voltage
Storage Temperature Range
Lead Temperature (Soldering, 10sec)
QFN-3x3-16
60
SOIC-14
102
oC/W
C
Note 1: Stresses greater than those listed under "Absolute Maximum Ratings" may cause permanent damage to
the device. These are stress ratings only, and functional operation of the device at these or any other conditions
beyond those indicated under "Recommended Operating Conditions" is not implied. Exposure to "Absolute Maximum Ratings" for extended periods may affect device reliability.
Recommended Operating Conditions
Parameter
Input Voltage
Operating Frequency
Operating Temperature
Dec. 2009 Rev. 1. 4
Symbol
Min
Max
Unit
VIN
5
27
V
f
200
1000
kHz
TA
-40
85
oC
BCD Semiconductor Manufacturing Limited
6
Data Sheet
BOOST CONTROLLER
AP3039
Electrical Characteristics
(VIN=12V, VEN =VIN, TA=25oC, unless otherwise specified.)
Parameter
Input Voltage
Symbol
VIN
Feedback Voltage
VFB
FB Pin Bias Current
IFB
Quiescent Current
IQ
Shutdown Quiescent Current
ISHDN
VCC Voltage
VCC
VCC Current Limit
ICC-LIM
Drop Voltage Across Bypass Switch
VIN-VCC
Bypass Switch Turn-off Threshold
VBYP-HI
Bypass Switch Threshold Hysteresis
Conditions
Min
Typ
Max
VCC=VIN
5
6
VCC bypassed to GND
through a 0.47µF capacitor
6
27
Unit
V
490
500
510
mV
35
100
nA
No switching
3
5
mA
VEN=0V
1
2
µA
6
6.5
9V≤VIN≤27V
5.5
6V≤VIN<9V
5
V
50
mA
ICC=0mA, fOSC≤200kHz,
6V≤VIN<8.5V
300
mV
VIN increasing
8.7
V
VBYP-HYS VIN decreasing
260
mV
VCC Pin UVLO Rising Threshold
VCC-HI
4.7
V
VCC Pin UVLO Falling Hysteresis
VCC-HYS
300
mV
Oscillator Frequency
UVLO Threshold
fOSC
Adjustable, RT=51kΩ
to 150kΩ
VUVLO
200
1.22
1.25
1000
kHz
1.28
V
µA
UVLO Hysteresis Current Source
IHYS
Current Limit Threshold Voltage
VCS
90
110
130
mV
RT Voltage
VRT
1.20
1.25
1.30
V
Error Amplifier Transconductance
GS
EN Pin Threshold Voltage
22
VEH
2.0
V
VEL
SHDN Pin Threshold Voltage
µA/V
470
0.5
2.0
VIH
V
0.5
VIL
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
7
Data Sheet
BOOST CONTROLLER
AP3039
Electrical Characteristics (Continued)
(VIN=12V, VEN =VIN, TA=25oC, unless otherwise specified.)
Parameter
OV Threshold
OV Hysteresis Current Source
Maximum Duty Cycle
Soft Start Current Source
Symbol
Conditions
Min
Typ
Max
Unit
VOV
1.25
V
IOV-HYS
22
µA
DMAX
90
ISS
12
µA
93
%
Out Pin Rise Time
tRISE
Out Pin Load =1nF
20
ns
Out Pin Fall Time
tFALL
Out Pin Load =1nF
20
ns
OUT Dropout Voltage (VCC-VOUT)
VOUT-H
IOUT=50mA
0.25
0.75
V
OUT Low Voltage Level (VOUT)
VOUT-L
IOUT=100mA
0.25
0.75
V
Thermal Shutdown Temperature
TOTSD
160
Thermal Shutdown Hysteresis
THYS
20
Dec. 2009 Rev. 1. 4
o
C
oC
BCD Semiconductor Manufacturing Limited
8
Data Sheet
BOOST CONTROLLER
AP3039
Typical Performance Characteristics
95
95
94
IOUT =160mA
94
fOSC =400kHz
93
IOUT = 200mA
93
fOSC= 1MHz
92
Efficiency (%)
Efficiency (%)
92
91
90
89
91
90
89
88
88
87
VIN=12V, VOUT=33V, fOSC=1MHz
L=22µH, CIN=10µF, COUT=10µF
86
87
IOUT=160mA, VOUT=33V, TA=25 C
86
L=22µH, CIN=10µF; COUT=10µF
85
85
-50
-25
0
25
50
75
100
125
O
6
9
12
15
Temperature ( C)
Figure 4. Efficiency vs. Case Temperature
21
24
27
Figure 5. Efficiency vs. Input Voltage
95
92.0
90
91.5
Efficiency (%)
85
Efficiency (%)
18
Input Voltage (V)
o
80
75
91.0
90.5
90.0
70
O
O
VIN=12V, VOUT=33V, fOSC=1MHz, TA=25 C
65
60
20
VIN=12V, VOUT=33V, fOSC=1MHz, TA=25 C
89.5
L=22µH, CIN=10µF, COUT=10µF
L=22µH, CIN=10µF, COUT=10µF
40
60
80
100
120
140
160
180
89.0
16
200
18
20
22
24
26
28
30
32
34
Output Voltage (V)
Output Current (mA)
Figure 6. Efficiency vs. Output Current
Figure 7. Efficiency vs. Output Voltage
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
9
Data Sheet
BOOST CONTROLLER
AP3039
2.0
6.5
1.8
6.4
1.6
6.3
1.4
6.2
VCC Voltage (V)
Quiescent Current (mA)
Typical Performance Characteristics (Continued)
1.2
1.0
0.8
O
-50 C
O
25 C
O
85 C
O
125 C
0.6
0.4
0.2
0.0
5
10
15
20
6.1
6.0
5.9
O
-50 C
O
25 C
O
85 C
O
125 C
5.8
5.7
5.6
25
5.5
30
6
9
12
15
18
21
24
27
Input Voltage (V)
Input Voltage (V)
Figure 9. VCC Voltage vs. Input Voltage
Figure 8. Quiescent Current vs. Input Voltage
1.20
1200
1100
1.15
1000
Frequency (kHz)
Frequency (MHz)
900
1.10
1.05
1.00
800
700
600
500
400
0.90
-50
300
RT=51kΩ
0.95
-25
0
25
50
75
100
200
100
40
125
80
120
160
200
240
280
320
360
400
RT (kΩ)
O
Case Temperature ( C)
Figure 10. Switching Frequency vs. Case Temperature
Dec. 2009 Rev. 1. 4
Figure 11. Switching Frequency vs. RT Value
BCD Semiconductor Manufacturing Limited
10
Data Sheet
BOOST CONTROLLER
AP3039
Typical Performance Characteristics (Continued)
1.260
1.30
1.29
1.255
UVLO Voltage (V)
RT Voltage (V)
1.28
1.27
1.26
1.25
1.24
O
-50 C
O
25 C
O
85 C
O
125 C
1.23
1.22
1.21
1.20
5
10
15
20
25
1.250
1.245
O
-50 C
O
25 C
O
85 C
O
125 C
1.240
1.235
1.230
30
5
10
Input Voltage (V)
1.280
25.0
1.275
24.5
1.270
24.0
1.265
1.260
1.255
1.250
O
-40 C
O
25 C
O
85 C
O
125 C
1.245
1.240
1.235
10
15
20
25
30
23.5
23.0
22.5
22.0
O
25
-40 C
O
25 C
O
85 C
O
125 C
21.5
21.0
20.5
20.0
5
20
Figure 13. UVLO Voltage vs. Input Voltage
UVLO Current(µA)
OV Voltage (V)
Figure 12. RT Voltage vs. Input Voltage
1.230
15
Input Voltage (V)
30
5
10
15
20
25
30
Input Voltage (V)
Input Voltage (V)
Figure 15. UVLO Current vs. Input Voltage
Figure 14. OV Voltage vs. Input Voltage
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
11
Data Sheet
BOOST CONTROLLER
AP3039
25.0
0.510
24.5
0.508
24.0
0.506
23.5
0.504
FB Voltage (V)
OV Current (µA)
Typical Performance Characteristics (Continued)
23.0
22.5
22.0
O
-50 C
O
25 C
O
85 C
O
125 C
21.5
21.0
20.5
20.0
5
10
15
20
25
0.502
0.500
0.498
0.496
0.494
0.492
0.490
-50
30
-25
0
75
100
125
Figure 17. Feedback Voltage vs. Case Temperature
450
400
425
375
OUT Dropout Voltage (mV)
400
OUT Low Voltage (mV)
50
O
Figure 16. OV Current vs. Input Voltage
375
350
325
300
275
250
225
200
350
325
300
275
250
225
200
175
175
150
-50
25
Case Temperature ( C)
Input Voltage (V)
-25
0
25
50
75
100
150
-50
125
-25
0
25
50
75
100
125
o
O
Case Temperature ( C)
Temperature ( C)
Figure 19. OUT Dropout Voltage vs. Case Temperature
Figure 18. OUT Low Voltage vs. Case Temperature
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
12
Data Sheet
BOOST CONTROLLER
AP3039
Application Information
For Input Hysteresis Voltage
VIN-HYSTERESIS=22µA*R1
Operation
AP3039 is a boost DC-DC controller with adjustable
operation frequency. Current mode control scheme
provides excellent line and load regulation. Operation
can be best understood by referring to Figure 3.
Over Voltage Protection
AP3039 has an over voltage protection (OVP) circuit.
The OV Pin is connected to the center tap of R3 and R4
resistor voltage-divider from the high voltage output to
GND (see Figure 20). When the loop is open or the
output voltage becomes excessive in any case, result
the voltage on OV pin exceeds 1.25V, all functions of
AP3039 will be disabled, and the output voltage will
fall. OVP hysteresis is accomplished with an internal
22µA current source and the operation mode is the
same as UVLO. The formula for OVP can be expresses
as blow:
For OVP Voltage
VOVP=1.25V*(R3+R4)/R4
For OVP Hysteresis Voltage
VOVP-HYSTERESIS=22µA*R3
At the start of each oscillator cycle, the SR latch is set
and external power switch Q1 (see Figure 20) turns on
and the switch current will increase linearly. The
voltage on external sense resistor RCS (see Figure 20),
connected from CS pin to GND, is proportional to the
switch current. This voltage is added to a stabilizing
ramp and the result is fed into the non-inversion input
of the PWM comparator. When this non-inversion
input voltage exceeds inversion input voltage of PWM
comparator which is the output voltage of the error
amplifier EA, the SR latch is reset and the external
power switch turns off. The voltage level at inversion
input of PWM comparator sets the peak current level to
keep the output voltage in regulation. This voltage
level is the amplified signal of the voltage difference
between feedback voltage and reference voltage of
0.5V. So, a constant output current can be provided by
this operation mode.
Frequency Selection
An external resistor RT, connected from RT pin to
GND, is used to set the operating frequency (see Figure
20). Operation frequency range is from 200kHz to
1MHz (see Table 1). High frequency operation
optimizes the regulator for the smallest component
size, while low frequency operation can reduce the
switch losses.
Input Under-Voltage Detector
AP3039 contains an Under Voltage Lock Out (UVLO)
circuit. Two resistors R1 and R2 are connected from
UVLO pin to ground and VIN pin respectively (see
Figure 20). The resistor divider must be designed such
that the voltage on the UVLO pin is higher than 1.25V
when VIN is in the desired operating range. If the
voltage on the pin is below under voltage threshold, all
functions of AP3039 are disabled, but the system will
remain in a low power standby state. UVLO hysteresis
is accomplished through an internal 22µA current
source which switched on or off 22µA current into the
impedance of the set-point divider. When the UVLO
threshold is exceeded, the current source is activated to
instantly raise the voltage on the UVLO pin. When the
UVLO pin voltage falls below the threshold the current
source is turned off, causing the voltage on the UVLO
pin to fall. The formula for UVLO can be expresses as
blow:
For Input Threshold Voltage
VIN_THRESHOLD=1.25V*(R1+R2)/R2
Table 1. Frequency Selection
Dec. 2009 Rev. 1. 4
Resistance of RT (kΩ)
Operating Frequency
(kHz)
390
200
147
400
95
600
68
800
51
1000
BCD Semiconductor Manufacturing Limited
13
Data Sheet
BOOST CONTROLLER
AP3039
Application Information (Continued)
VCC Pin Application Description
The AP3039 includes an internal low dropout linear
regulator with the output pin VCC. This pin is used to
power internal PWM controller, control logic and
MOSFET driver. On the condition that VIN≥8.5V, the
regulator generates a 6V supply. If 6V≤VIN≤8.5V, the
VCC is equal to VIN minus drop voltage across bypass
switch. When VIN is less than 6V, connect VCC to
VIN.
Soft Start
AP3039 has a soft start circuit to limit the inrush
current during startup. The time of soft start is
controlled by an internal 12µA current source and an
external soft start capacitor CSS connected from SS pin
to GND (see Figure 20). The effective CSS voltage for
Soft Start is from 0 to 2.3V, the time of Soft Start is:
tSS = CSS*2.3V/12µA
Typical Application
VIN : 6V to 27V
L
VOUT
D1
CIN
R1
COUT
VIN
R2
UVLO
OUT
VCC
CS
CV
Q1
R5
RCS
R4
EN
OFF ON
RT
CSS
RC
R3
RT
OV
SS
FB
SHDN
COMP
OFF ON
R6
GND
CC
U1 AP3039
Figure 20. Application Circuit 1 of AP3039 (Note 2)
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
14
Data Sheet
BOOST CONTROLLER
AP3039
Typical Application (Continued)
L
VIN : 6V to 27V
D1
CIN
R1
VIN
R3
Q1
OUT
UVLO
1W or 3W LED
CS
VCC
CV
R2
RCS
OFF ON
EN
R4
COUT
OV
RT
RT
SS
SHDN
ON OFF
CSS
FB
COMP
U1 AP3039
GND
RC
R5
CC
Figure 21. Application Circuit 2 of AP3039 (Driving Single 1W or 3W LED Lighting, Note 3)
L
VIN : 6V to 27V
D1
CIN
R1
VIN
Q1
OUT
R3
UVLO
CS
VCC
CV
R2
RCS
OFF ON
EN
R4
COUT
OV
RT
RT
SS
SHDN
ON OFF
CSS
FB
COMP
RC
GND
U1 AP3039
R5
CC
Figure 22. Application Circuit 3 of AP3039 (Backlight Driver, Note 4)
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
15
Data Sheet
BOOST CONTROLLER
AP3039
Typical Application (Continued)
Note 2: The output voltage is decided by R5, R6 and the internal 0.5V reference. The output voltage accuracy is
determined by the accuracy of R5 and R6, for which the precise resistors are preferred.
VOUT= 0.5V * (R5 + R6 )
R6
Note 3: In this application, the LED current is controlled by the feedback resistor R5. LEDs current accuracy is
determined by regulator‘s feedback threshold accuracy and is independent of the LEDs‘ forward voltage variation.
So the precise resistors are the better choices. The resistance of R5 is in inverse proportion to the LED current
since the feedback reference is fixed at 0.5V. The relation of R5 and the LED current can be expressed as below:
R5=
0.5V
ILED
Note 4: The summation of LED current is determined by R5 and internal 0.5V reference same as the illustration in
Figure 22.
More detailed application information please refer to application note.
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
16
Data Sheet
BOOST CONTROLLER
AP3039
Mechanical Dimensions
QFN-3x3-16
2.900(0.114)
3.100(0.122)
Pin 1
Identification
Pin 1
Identification
Unit: mm(inch)
Pin1
0.350(0.014)
0.450(0.018)
0.180(0.007)
2.900(0.114)
3.100(0.122)
0.280(0.011)
0.050(0.020)
BSC
Bottom View
Exposed
Pad
1.500(0.059)
Ref
1.500(0.059)
Ref
0.700(0.028)
0.900(0.035)
0.178(0.007)
0.228(0.009)
0.000(0.000)
0.050(0.002)
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
17
Data Sheet
BOOST CONTROLLER
AP3039
Mechanical Dimensions (Continued)
Unit: mm(inch)
SOIC-14
A
0.700(0.028)
0.100(0.004)
0.250(0.010)
7°
0.280(0.011) ×45°
0.480(0.019)×45°
8°
8°
0°
8°
9.5°
7°
0.330(0.013)
0.510(0.020)
8°
0.190(0.007)
0.250(0.010)
1.350(0.053)
1.750(0.069)
8.550(0.337)
8.750(0.344)
3.800(0.150)
4.000(0.157)
1.270(0.050)
1.000(0.039)
A
6.200(0.244)
1.300(0.051)
5.800(0.228)
0.250(0.010)
0.200(0.008)MIN
20:1
R0.200(0.008)
R0.200(0.008)
1°
5°
0.500(0.020)
0.600(0.024)
0.250(0.010)
φ 2.000(0.079)
Depth 0.060(0.002)
0.100(0.004)
Note: Eject hole, oriented hole and mold mark is optional.
Dec. 2009 Rev. 1. 4
BCD Semiconductor Manufacturing Limited
18
BCD Semiconductor Manufacturing Limited
http://www.bcdsemi.com
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