Preliminary Datasheet BOOST CONTROLLER AP3039 General Description Features AP3039 is a current mode high voltage low-side Nchannel MOSFET controller which is ideal for boost regulators. It contains all the features needed to implement single ended primary topology DC/DC converters. · · · · · · · · · The input voltage range of AP3039 is from 6V to 27V. Its operation frequency is adjustable from 400K to 1MHz. The AP3039 has UVLO (Under Voltage Lock Out) circuit. It uses two external resistors to set the UVLO voltage. The AP3039 also has an over output voltage protection to limit the output voltage. The OVP voltage can be set through external resistors. If the output voltage is higher than the OVP high threshold point, it will disable the driver, when the output voltage drops to the OVP low threshold point, it will enable the driver. It also features a soft start to reduce the inrush current when power on, the soft start time can be set through an external capacitor. Input Voltage Range 6V to 27V 0.6A Peak MOSFET Gate Driver 20ns Quick MOSFET Gate Driver Duty Cycle Limit of 90% Programmable UVLO Programmable Over Voltage Protection Cycle by Cycle Current Limit Adjustable Soft-Start Adjustable Operation Frequency from 400 kHz to 1 MHz Applications · · Notebook LCD Display Modules AP3039 is available in QFN-3x3-16 package. QFN-3x3-16 Figure 1. Package Type of AP3039 May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 1 Preliminary Datasheet BOOST CONTROLLER AP3039 Pin Configuration FN Package (QFN-3x3-16) Pin 1 Identification OV UVLO SS COMP 16 EN 1 VIN 2 NC 3 VCC 4 15 14 13 EP 5 6 7 8 12 NC 11 FB 10 SHDN 9 AGND Exposed PAD OUT PGND RT CS Figure 2. Pin Configuration of AP3039 (Top View) Pin Description Pin Number Pin Name Function 1 EN Enable pin 2 VIN Input supply pin, must be locally bypassed 3, 12 NC No connection 4 VCC 6V linear regulator output pin. VCC is used to bias the gate driver for the external MOSFET. If VIN is less than 8.5V, the VCC is equal to VIN minus drop voltage across bypass switch. This pin should be bypassed to GND (recommend to connect with AGND pin) with a ceramic capacitor 5 OUT Connect this pin to the gate of external MOSFET, the gate driver has 0.6A peak current capability 6 PGND 7 RT An external resistor connected from this pin to GND to set the operating frequency 8 CS Sense switch current pin, which is used for current mode control and for current limit 9 AGND Reference ground 10 SHDN This pin can be connected to current matched chip and receives error signal used to shut down the system 11 FB 13 COMP Power ground Voltage Feedback Pin. The reference voltage is 500mV Compensation Pin. This pin is the output of the internal Error Amplifier May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 2 Preliminary Datasheet BOOST CONTROLLER AP3039 Pin Description (Continued) Pin Number Pin Name Function 14 SS An external soft start time capacitor is connected from this pin to ground and is charged by internal 12μA current source to control regulator soft start time 15 UVLO Two resistors connected from this pin to ground and the VIN pin respectively to set start up and shutdown level 16 OV Over output voltage protection pin EP Exposed backside pad. Solder to the circuit board ground plane with sufficient copper connection to ensure low thermal resistance Functional Block Diagram REFERENCE VIN EN UVLO BYPASS SWITCH 1.25V 2 1 15 R 22μA CLK VCC 3V REFERENCE EN 1.25V OV 4 REGULATOR 5 DRIVER Q 6 S OUT PGND 16 110mV LOGIC 1.25V 8 22μA CS + SHDN LEB 10 SAW + Σ COMP 13 OSTD 0.6V EA 11 12μA FB SS RT 7 OSL 14 CLK 9 AGND SAW Figure 3. Functional Block Diagram of AP3039 May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 3 Preliminary Datasheet BOOST CONTROLLER AP3039 Ordering Information AP3039 - Circuit Type G1: Green Package TR: Tape and Reel FN: QFN-3x3-16 Package Temperature Range Part Number Marking ID Packing Type QFN-3x3-16 -40 to 85oC AP3039FNTR-G1 B2A Tape & Reel BCD Semiconductor's products, as designated with "G1" suffix in the part number, are RoHS compliant and Green. May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 4 Preliminary Datasheet BOOST CONTROLLER AP3039 Absolute Maximum Ratings (Note 1) Parameter Symbol Value Unit Input Voltage VIN 30 V VCC Pin Voltage VCC 10 V OUT Pin Voltage VOUT 10 V VFB 7 V VUVLO 7 V VCS 7 V SHDN Pin Voltage VSHDN 7 V Enable Pin Voltage VEN VIN V OV Pin Voltage VOV 7 V Thermal Resistance (Junction to Ambient, no Heat sink) RθJA 60 oC/W TJ 150 oC TSTG -65 to 150 TLEAD 260 oC ESD (Machine Model) 200 V ESD (Human Body Model) 2000 V Feedback Pin Voltage UVLO Pin Voltage CS Pin Voltage Operating Junction Temperature Storage Temperature Range Lead Temperature (Soldering, 10sec) o C Note 1: Stresses greater than those listed under "Absolute Maximum Ratings" may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under "Recommended Operating Conditions" is not implied. Exposure to "Absolute Maximum Ratings" for extended periods may affect device reliability. Recommended Operating Conditions Parameter Input Voltage Operating Frequency Operating Temperature May 2008 Rev. 1. 0 Symbol Min Max Unit VIN 6 27 V f 400 1000 kHz TA -40 85 o C BCD Semiconductor Manufacturing Limited 5 Preliminary Datasheet BOOST CONTROLLER AP3039 Electrical Characteristics (VIN=12V, VEN =VIN, TA=25oC, unless otherwise specified.) Parameter Symbol Conditions Min Typ Max Unit 27 V 500 530 mV 35 100 nA Input Voltage VIN 6 Feedback Voltage VFB 470 FB Pin Bias Current IFB Supply Current ICC Not Switching 3 5 mA Shutdown Supply Current IQ VEN=0V 1 2 μA 6 6.5 VCC Voltage VCC VCC Current Limit ICC-LIM Drop Voltage Across Bypass Switch VIN-VCC Bypass Switch Turn-off Threshold VBYP-HI Bypass Switch Threshold Hysteresis 9V≤VIN≤27V 5.5 6V≤VIN<9V 5 V 50 mA ICC=0mA, fOSC≤400kHz, 6V≤VIN <8.5V 300 mV VIN increasing 8.7 V VBYP-HYS VIN decreasing 260 mV VCC Pin UVLO Rising Threshold VCC-HI 4.7 V VCC Pin UVLO Falling Hysteresis VCC-HYS 300 mV Oscillator Frequency UVLO Threshold fOSC Adjustable, RT=51kΩ to 150kΩ 400 1.22 VUVLO 1.25 1000 kHz 1.28 V μA UVLO Hysteresis Current Source IHYS Current Limit Threshold Voltage VCS 90 110 130 mV RT Voltage VRT 1.20 1.25 1.30 V Error Amplifier Transconductance GS 22 μA/V 470 VEH 2.0 EN Pin Threshold Voltage V 0.5 VEL 2.0 VIH V SHDN Pin Threshold Voltage VIL 0.5 May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 6 Preliminary Datasheet BOOST CONTROLLER AP3039 Electrical Characteristics (Continued) (VIN=12V, VEN =VIN, TA=25oC, unless otherwise specified.) Parameter OV Threshold OV Hysteresis Current Source Maximum Duty Cycle Soft Start Current Source Symbol Conditions Min Typ Max Unit VOV 1.25 V IOV-HYS 22 μA DMAX 90 ISS 12 μA 93 % Out Pin Rise Time tRISE Out Pin Load =1nF 20 ns Out Pin Fall Time tFALL Out Pin Load =1nF 20 ns OUT Dropout Voltage (VCC-VOUT) VOUT-H IOUT=50mA 0.25 0.75 V OUT Low Voltage Level (VOUT) VOUT-L IOUT=100mA 0.25 0.75 V Thermal Shutdown Temperature TOTSD 160 Thermal Shutdown Hysteresis THYS 20 May 2008 Rev. 1. 0 o C oC BCD Semiconductor Manufacturing Limited 7 Preliminary Datasheet BOOST CONTROLLER AP3039 Typical Performance Characteristics 95 95 94 IOUT =160mA IOUT = 200mA 93 94 92 92 Efficiency (%) Efficiency (%) fOSC =400kHz fOSC= 1MHz 93 91 90 89 91 90 89 88 88 87 87 VIN=12V, VOUT=33V, fOSC=1MHz L=22μH, CIN=10μF, COUT=10μF 86 85 -50 O IOUT=160mA, VOUT=33V, TA=25 C L=22μH, CIN=10μF; COUT=10μF 86 85 -25 0 25 50 75 100 6 125 9 12 15 18 21 24 27 Input Voltage (V) o Temperature ( C) Figure 4. Efficiency vs. Case Temperature Figure 5. Efficiency vs. Input Voltage 95 92.0 90 91.5 Efficiency (%) Efficiency (%) 85 80 75 91.0 90.5 90.0 70 O O VIN=12V, VOUT=33V, fOSC=1MHz, TA=25 C L=22μH, CIN=10μF, COUT=10μF 65 60 20 40 60 80 100 120 140 160 180 VIN=12V, VOUT=33V, fOSC=1MHz, TA=25 C L=22μH, CIN=10μF, COUT=10μF 89.5 89.0 16 200 18 20 22 24 26 28 30 32 34 Output Voltage (V) Output Current (mA) Figure 6. Efficiency vs. Output Current Figure 7. Efficiency vs. Output Voltage May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 8 Preliminary Datasheet BOOST CONTROLLER AP3039 Typical Performance Characteristics (Continued) 2.0 6.5 1.8 6.4 1.6 6.3 1.4 6.2 VCC Voltage (V) Supply Current (mA) O 1.2 1.0 0.8 -50 C O 25 C O 85 C O 125 C 0.4 0.2 6.1 6.0 5.9 5.8 O 0.6 -50 C O 25 C O 85 C O 125 C 5.7 5.6 5.5 0.0 6 9 12 15 18 21 24 6 27 9 12 15 18 21 24 27 Input Voltage (V) Input Voltage Figure 8. Supply Current vs. Input Voltage Figure 9. VCC Voltage vs. Input Voltage 1200 1.20 1100 1.15 Frequency (kHz) Frequency (MHz) 1000 1.10 1.05 1.00 900 800 700 600 500 RT=51kΩ 0.95 0.90 -50 400 300 40 -25 0 25 50 75 100 125 60 80 100 120 140 160 180 RT (kΩ) O Case Temperature ( C) Figure 10. Switching Frequency vs. Case Temperature May 2008 Rev. 1. 0 Figure 11. Switching Frequency vs. RT Value BCD Semiconductor Manufacturing Limited 9 Preliminary Datasheet BOOST CONTROLLER AP3039 Typical Performance Characteristics (Continued) 1.30 1.260 1.29 1.255 1.28 UVLO Voltage (V) RT Voltage (V) 1.27 1.26 1.25 1.24 O -50 C O 25 C O 85 C O 125 C 1.23 1.22 1.21 9 12 15 18 21 1.245 O -50 C O 25 C O 85 C O 125 C 1.240 1.235 1.20 6 1.250 24 1.230 27 6 9 12 Input Voltage (V) Figure 12. RT Voltage vs. Input Voltage 18 21 24 27 Figure 13. UVLO Voltage vs. Input Voltage 1.280 25.0 O -40 C O 25 C O 85 C O 125 C 1.270 1.265 24.5 24.0 UVLO Current (μA) 1.275 OV Voltage (V) 15 Input Voltage (V) 1.260 1.255 1.250 1.245 23.5 23.0 22.5 22.0 21.5 1.240 21.0 1.235 20.5 1.230 6 9 12 15 18 21 24 O -40 C O 25 C O 85 C O 125 C 20.0 27 6 Input Voltage (V) 9 12 15 18 21 24 27 Input Voltage (V) Figure 15. UVLO Current vs. Input Voltage Figure 14. OV Voltage vs. Input Voltage May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 10 Preliminary Datasheet BOOST CONTROLLER AP3039 25.0 0.510 24.5 0.508 24.0 0.506 23.5 0.504 FB Voltage (V) OV Current (μA) Typical Performance Characteristics (Continued) 23.0 22.5 22.0 O 21.5 -50 C O 25 C O 85 C O 125 C 21.0 20.5 9 12 15 18 21 24 0.500 0.498 0.496 0.494 0.492 20.0 6 0.502 0.490 -50 27 -25 0 Input Voltage (V) 25 50 75 100 125 O Case Temperature ( C) Figure 16. OV Current vs. Input Voltage Figure 17. Feedback Voltage vs. Case Temperature 450 400 425 375 OUT Dropout Voltage (mV) OUT Low Voltage (mV) 400 375 350 325 300 275 250 225 200 325 300 275 250 225 200 175 175 150 -50 350 -25 0 25 50 75 100 150 -50 125 O -25 0 25 50 75 100 125 o Temperature ( C) Case Temperature ( C) Figure 19. OUT Dropout Voltage vs. Case Temperature Figure 18. OUT Low Voltage vs. Case Temperature May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 11 Preliminary Datasheet BOOST CONTROLLER AP3039 Application Information For Input Hysteresis Voltage VIN-HYSTERESIS=22μA*R1 Operation AP3039 is a boost DC-DC controller with adjustable operation frequency. Current mode control scheme provides excellent line and load regulation. Operation can be best understood by referring to Figure 3. At the start of each oscillator cycle, the SR latch is set and external power switch Q1 (see Figure 4) turns on and the switch current will increase linearly. The voltage on external sense resistor RCS (see Figure4), connected from CS pin to GND, is proportional to the switch current. This voltage is added to a stabilizing ramp and the result is fed into the non-inversion input of the PWM comparator. When this non-inversion input voltage exceeds inversion input voltage of PWM comparator which is the output voltage of the error amplifier EA, the SR latch is reset and the external power switch turns off. The voltage level at inversion input of PWM comparator sets the peak current level to keep the output voltage in regulation. This voltage level is the amplified signal of the voltage difference between feedback voltage and reference voltage of 0.5V. So, a constant output current can be provided by this operation mode. Input Under-Voltage Detector AP3039 contains an Under Voltage Lock Out (UVLO) circuit. Two resistors R1 and R2 are connected from UVLO pin to ground and VIN pin respectively (see Figure 4). The resistor divider must be designed such that the voltage on the UVLO pin is higher than 1.25V when VIN is in the desired operating range. If the voltage on the pin is below under voltage threshold, all functions of AP3039 are disabled, but the system will remain in a low power standby state. UVLO hysteresis is accomplished through an internal 22μA current source which switched on or off 22μA current into the impedance of the set-point divider. When the UVLO threshold is exceeded, the current source is activated to instantly raise the voltage on the UVLO pin. When the UVLO pin voltage falls below the threshold the current source is turned off, causing the voltage on the UVLO pin to fall. The formula for UVLO can be expresses as blow: For Input Threshold Voltage VIN_THRESHOLD=1.25V*(R1+R2)/R2 May 2008 Rev. 1. 0 Over Voltage Protection AP3039 has an over voltage protection (OVP) circuit. The OV Pin is connected to the center tap of R3 and R4 resistor voltage-divider from the high voltage output to GND. (see Figure 21). When the loop is open or the output voltage becomes excessive in any case, result the voltage on OV pin exceeds 1.25V, all functions of AP3039 will be disabled, and the output voltage will fall. OVP hysteresis is accomplished with an internal 22μA current source and the operation mode is the same as UVLO. The formula for OVP can be expresses as blow: For OVP Voltage VOVP=1.25V*(R3+R4)/R4 For OVP Hysteresis Voltage VOVP-HYSTERESIS=22μA*R3 Frequency Selection An external resistor RT, connected from RT pin to GND, is used to set the operating frequency (see Figure 4). Operation frequency range is from 400kHz to 1MHz (see Table 1). High frequency operation optimizes the regulator for the smallest component size, while low frequency operation can reduce the switch losses. Table 1. Frequency Selection Resistance of RT (kΩ) Operating Frequency (kHz) 147 400 95 600 68 800 51 1000 BCD Semiconductor Manufacturing Limited 12 Preliminary Datasheet BOOST CONTROLLER AP3039 Application Information (Continued) Soft Start AP3039 has a soft start circuit to limit the inrush current during startup. The time of soft start is controlled by an internal 12μA current source and an external soft start capacitor CSS connected from SS pin to GND (see Figure 21). The effective CSS voltage for Soft Start is from 0 to 2.3V, the time of Soft Start is: tSS = CSS*2.3V/12μA Typical Application VIN : 6V to 27V L VOUT D1 CIN R1 COUT VIN R2 R3 UVLO OUT VCC CS CV Q1 R5 RCS R4 EN OFF ON RT CSS RC RT OV SS FB OFF ON SHDN COMP R6 GND CC U1 AP3039 Figure 21. AP3039 Application Circuit May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 13 Preliminary Datasheet BOOST CONTROLLER AP3039 Typical Application (Continued) VIN : 6V to 27V CIN L COUT D1 R3 R1 VIN UVLO CV R2 Q1 OUT CS VCC RCS 7 *10 R4 EN OFF ON RT CSS RC RT OV SS SHDN COMP CH 1 CH7 CH 8 EN SHDN U2 AP3608 FB FB GND PWM VCC CC CIN2 0.1μF U1 AP3039 CH 2 ISET AGND PGND SCE SCL OFF ON PWM Dimming SDA Digital Dimming AP3608 VCC=5.0V External C: X5R or X7R Dielectric L: SUMIDA CDR6D28MN-220NC Q1: FAIRCHILD FDC5612 D1: FAIRCHILD SS36 Figure 22. AP3039 + AP3608 (Eight Channels Current Sink) Application Circuit Application Circuit Simple Introduction Figure 22 is an application circuit in which the AP3039 works with AP3608 to drive LED array. The AP3608 acts as an eight-channel constant current sink with current match to drive the LEDs. When there is a shutdown signal on EN pin of AP3608 or all LED channels are inactive, the SHDN pin of AP3608 outputs a low logic signal to turn off AP3039. If AP3608 is on PWM dimming mode, the SHDN pin of AP3608 outputs a signal to AP3039, which is synchronous with PWM. The SHDN pin and FB pin of AP3608 are the interface terminals to coordinate with the AP3039. The FB pin of AP3608 samples voltage of each channel, and outputs the lowest voltage of all the strings to AP3039. May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 14 Preliminary Datasheet BOOST CONTROLLER AP3039 Mechanical Dimensions Unit: mm(inch) QFN-3x3-16 2.900(0.114) 3.100(0.122) Pin 1 Identification Pin 1 Identification Pin1 0.350(0.014) 0.450(0.018) 0.180(0.007) 2.900(0.114) 3.100(0.122) 0.280(0.011) 0.450(0.018) 0.550(0.022) Bottom View Exposed Pad 1.500(0.059) Ref 1.500(0.059) Ref 0.700(0.028) 0.900(0.035) 0.178(0.007) 0.228(0.009) 0.000(0.000) 0.050(0.002) May 2008 Rev. 1. 0 BCD Semiconductor Manufacturing Limited 15 BCD Semiconductor Manufacturing Limited http://www.bcdsemi.com IMPORTANT NOTICE BCD Semiconductor Manufacturing Limited reserves the right to make changes without further notice to any products or specifications herein. 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