celpac S/CLP/SIM465000/A/31/07/2006 page 1 /5 GB Power Solid State Relay With Analog Control, pitch 22.5mm compact size and DIN rail mounting. SIM465000 Phase angle controller Output : 160-450VAC 40A(*) Input : Analog 0-10V ❏ Ready to use Single-Phase Relay: Phase angle controller Transfer characterisic :Angle open loop Operating voltage :160 to 450V Operating Current :0.1 to 40A ❏ Wide variety of applications. ❏ Main frequency range : 40 to 70 Hz with self adaptation ❏ Analog control : Voltage 0-10V ❏ Green LED visualization on the input ❏ Relay without trimmer (factory setting) ❏ Isolated internal power supply (taken from the mains) ❏ Built in protection : RC and VDR ❏ Mounting and dismounting on DIN rail without any tool or directly mountable on panel with screws. ❏ Designed in conformity with EN60947-4-3 (IEC947-4-3) and EN60950 (*) see conditions, thermal curve page 4. Dimensions : Typical application: fuse Mains 150-440V LOAD Isolated Supply & Synchro. SSR Control - + Analog Input Proud to serve you All technical caracteristics are subject to change without previous notice. Caractéristiques sujettes à modifications sans préavis. celduc r e l a i s celpac S/CLP/SIM465000/A/31/07/2006 page 2 /5 GB Control characteristics (at 25°C) Paramètre / Parameter Operating control voltage Maximum input voltage Input resistor Input LED Rise and fall time Input immunity Input immunity Conditions Symbol Uc Uc max Rc see fig. 2 IEC 1000-4-4 (burst) IEC 1000-4-5(schocks) time Output characteristics (at 25°C) Parameter Load voltage Operating range Peak voltage Mains frequency range Clamping voltage internal power supply current counsomption (from mains) AC-51 nominal current : permanent AC-53 nominal current Non repetitive overload current On state voltage drop (typical value) Dynamic resistance (typical value) Conditions Symbol Ue Uemin-max Up fm Uclamp @Ue, 50Hz Ie ( see Fig. 4 page 4 ) Ie AC-51 Ie AC-53 tp=10ms (Fig. 3) Itsm @ 25°C Vt rt Output Power dissipation (typical value for full conduction) Pd Thermal resistance between junction to air Off state leakage current Minimum load current Rise and fall time Delay time Power up initialisation time Off state dv/dt Maximum non repetitive di/dt I2t (<10ms) Conducted immunity level Conducted immunity level Short circuit protection @Ue, 50Hz @50Hz see fig. 2 @50Hz see fig. 2 @Ue, 50Hz IEC 1000-4-4 (burst) IEC 1000-4-5(schocks) FERRAZ General characteristics (at 25°C) Input to output insulation voltage Output to status insulation voltage Output to case insulation voltage Insulation resistance Rated impulse voltage Protection level / IEC 529 Pollution degree Vibration resistance 10 -55 Hz according to CEI68 : Shocks resistance according to CEI68 ( on DIN rail / with screws) Ambient temperature (with no icing or condensation) Storage temperature (with no icing or condensation) Ambient humidity Weight Conformity Ui Ui Ui Ri Uimp double amplitude HR Typ. 0 to 10V ± 30V 20 green 62 2kV 2KV Unit V V kΩ Typ. 400 160-450 1200 40-70 820 (@1mA) 6 12 550 0,9 8 Unit V rms V rms V Hz V mA rms A rms A rms A V mΩ 0,81xIe+0,08xIe2 W 40 ms Rthj/a Ilk Iemin tau td max t init. dv/dt di/dt I2t 3,3 (2,5) K/W <5 mA 100 mA 15 ms 20 ms 160 ms 500 V/µs 50 A/µs 1500 A2s 4kV criterion B 4kV criterion B gRC 25A/32A/50A/63A 14x51 4000 2500 4000 100 (@500VDC) 4000 IP20 2 (not tested) 30/50 -20 /+70 -40/+100 40 to 85 270 EN60947-4-3 (IEC60947-4-3) VRMS VRMS VRMS MΩ V g °C °C % g celduc r e l a i www.celduc.com s Rue Ampère B.P. 4 42290 SORBIERS - FRANCE E-Mail : [email protected] Fax +33 (0) 4 77 53 85 51 Service Commercial France Tél. : +33 (0) 4 77 53 90 20 Sales Dept.For Europe Tel. : +33 (0) 4 77 53 90 21 Sales Dept. Asia : Tél. +33 (0) 4 77 53 90 19 celpac S/CLP/SIM465000/A/31/07/2006 page 3 /5 GB Transfer characteristics (at 25°C) Paramètre / Parameter Operating analog voltage Minimum release voltage Uload/Ue (@ Ue typ.) Tranfer accuracy Transfer type Conditions Us Symbol Min Nom 0-10 Max Unit V V % % 0,1 @ Uc=10V Fig. 2 : Timing (Switch ON) @50Hz >98 2 angle linear (see Fig. 1 ) Fig.1 Transfer characteric : Uload/Umains (RMS) Analog input td tau=15ms 100% Inductive load Cos (Ø)=0,71 10V 80% 63% Resitive load Cos (Ø)=1 60% t 0V 40% Means I load 20% t tc/ta 0% 0% 20% 40% 60% 80% 0V tc :conduction time 100% tc/ta Ex. ta=1/(2.f) 2V 3V Other possibilities with SIL4 series :(consult us) 4V - With trimmer for minimum step level setting: - With trimmer for fall and rise time setting: - Type of soft fall and rise time :linear or exponential - Transfer characteristic: angle, RMS, power - Analog input :0 - 5V, 4 - 20mA, ... - Mains frequency range - Mains voltage range - Operating current 6V (ON) 8V 10V Analog input Ex. with resistive load : Analog input=3V =>Uload/Umains=40% celduc r e l a i www.celduc.com s Rue Ampère B.P. 4 42290 SORBIERS - FRANCE E-Mail : [email protected] Fax +33 (0) 4 77 53 85 51 Service Commercial France Tél. : +33 (0) 4 77 53 90 20 Sales Dept.For Europe Tel. : +33 (0) 4 77 53 90 21 Sales Dept. Asia : Tél. +33 (0) 4 77 53 90 19 celpac S/CLP/SIM465000/A/31/07/2006 page 4 /5 GB Thermal specifications. ♦ The curve "1" gives the limits of the product. The temperature reached are acceptable for the components. These values are in compliance with most of SSRs manufacturers. In a cabinet with a minimum of ventilation or a non permanent current, these values are correct. 45 40 35 1 30 I (A) ♦ The curve "2" gives the limits of the product according to EN60947-4-3 with a maximum rise temperature of 50°C (@40°C) for a permanent working and in air calm ( test during 8 hours). 25 20 2 15 10 ♦ For a non permanent current, you can calcule the average power = Pd x duty cycle and check the rise temperature : ∆Tj = Pd x Rthj/a (Pd and Rthj/a are given page 2)). The junction temperature must not exceed 125°C at the maximum ambient temperature. The maximum current is limited to the size of the thyristors = 50A. 5 0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 Tambient (°C) The thermal constant (Cth) of the product is 7 minutes. That means the rise temperature is only 63% of the stabilized temperature after a running time of 7 minutes. ♦ fig. 4 Overload current. Fig.3 Surge current : Itsm (Apeak) = f(t) for 50A models with Itsm =550A 1 - No repetitive Itsm is given without voltage reapplied . This curve is used for the determination of the protection. 600 1 400 Itsm (Apeak) 2 - Repetitive Itsm is given for inrush current with initial Tj = 70°C. In normal working , this curve musn't be exceed. Be carefull, the repetition of the surge current decrease the lifetime SSR's . No repetive surge current without voltage reapplied. 2 200 Repetive surge current with voltage reapplied. 0 fig 3 0,01 0,1 1 t (s) Panel Mounting Mounting and dismounting on DIN rail without any tool. M5 Drill for vertical can be adjusted Mounting DIN rail connected to protection wire (ground) . Dismounting 10 M4 88±2mm 12,7mm ♦ Warning ! semiconductor relays don't provide any galvanic insulation between the load and the mains. Always use in conjunction with an adapted circuit breaker with isolation feature or a similar device in order to ensure a reliable isolation in the event of wrong function and when the relay must be insulated from the mains (maintenance ; if not used for a long duration ...). celduc r e l a i www.celduc.com s Rue Ampère B.P. 4 42290 SORBIERS - FRANCE E-Mail : [email protected] Fax +33 (0) 4 77 53 85 51 Service Commercial France Tél. : +33 (0) 4 77 53 90 20 Sales Dept.For Europe Tel. : +33 (0) 4 77 53 90 21 Sales Dept. Asia : Tél. +33 (0) 4 77 53 90 19 celpac S/CLP/SIM465000/A/31/07/2006 page 5 /5 GB Connections . ♦ For the output terminals, the wire cross sections must be adapted to the load current and to the overcurrent protection device characteristics. The relay rated voltage must be adapted to the mains rated voltage. ♦ celpac wires (mm2) L L torques screwdriver screwdriver control 1 x(0,75-->2,5) L = 6mm use screw clamp connections. 0,4N.m (0,6N.m max) 3,5x0,5mm 1,2N.m (1,8N.m max) Pozidriv2/ 0,8x5,5 (1x6) Power 1x(1,5-->16) 1 x(1,5-->10) L = 10mm Mounting ♦ Only in vertical position: The user should protect heat sensitive materials as well as persons against any contacts with the heatsink. For non vertical mounting , the load current must be 50% lower than the rated one . For a good cooling, the SSR needs an air convection. Less convection air produces an abnormal heating. Keep a distance between the upper SSR and the lower SSR. In case of no space between two SSR (zero space between two SSRs) , please reduce the load current. For further details refer to below : ♦ Derating current with no space between SSRs AC-51 nominal currents are given with a space of 22,5mm between each SSR, for a permanent current during a minimum time of 8 hours in air calm according to IEC60947-4-3. In case of non permanent currents or in case of SSRs are mounted with no space, you must check the heatsink temperature never exceed 90°C. When the SSRs are mounted side to side ( no space between each relay) a derating current of 25% must be take into account. A forced cooling ( fan inside the cabinet) improves significantly the thermal performances. vertical position 80mm Typical application : LOADS SILD product is designed mainly for AC-51 résistive load. AC-53 motor current are also given . For other loads, check the inrush current at turn ON and possible overvoltages at turn OFF or consult us : * AC-55b : Incandescent lamps : Inrush current is generally 10 times In during few 10ms. So limit the nominal current at about 15A. * AC-55a : Electric discharge lamp : These loads often have overcurrent at turn ON and overvoltage at turn OFF, so we advise to use 400VAC SSR on 230VAC mains. * AC-56a : Transformers loads : Very high inrush current up to 100 times In . We advise to use random SSR. N L Fuse Fusible Protection : To protect the SSR against a short-circuit of the load , use a fuse with a I2t value = 1/2 I2t value specified page 2. A test has been made with FERRAZ fuse ( see page 2). It is possible to protect SSR by MCB ( miniature circuit breaker). In this case, see application note ( SSR protection) and use a SSR with high I2t value (5000A2s minimum). L1 L1 T1 T1 EMC : ♦ Immunity : We give in our data-sheets, the immunity level of our SSRs according to the main standards for this type of products : EN61000-4-4 &5. You can see the high immunity level in comparison with the products on the market. ♦ Emission: SSRs are complex devices which must be interconnected with other equipment (loads, cables,etc.) to form a system. Because the other equipment or the interconnections may not be under the control of celduc, it shall be the responsibility of the system integrator to ensure that systems containing SSRs comply with the requirements of any rules and regulations applicable at the system level.. Consult celduc laboratory which can make some tests in your application. - + A2 A1 control - + A2 A1 control Load Charge celduc r e l a i www.celduc.com s Rue Ampère B.P. 4 42290 SORBIERS - FRANCE E-Mail : [email protected] Fax +33 (0) 4 77 53 85 51 Service Commercial France Tél. : +33 (0) 4 77 53 90 20 Sales Dept.For Europe Tel. : +33 (0) 4 77 53 90 21 Sales Dept. Asia : Tél. +33 (0) 4 77 53 90 19