FERROXCUBE DATA SHEET P22/13 P cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube P cores and accessories P22/13 CORE SETS SYMBOL 15 handbook, halfpage Effective core parameters PARAMETER VALUE 0.4 UNIT Σ(I/A) core factor (C1) 0.497 mm−1 Ve effective volume 2000 mm3 Ie effective length 31.5 mm Ae effective area 63.4 mm2 Amin minimum area 50.9 mm2 m mass of set ≈ 12 g 17.9 0.6 0 9.4 0 22 0.3 0 0.8 3.8 0.6 0.5 O 4.4 0.2 0 0.3 0 0.4 9.2 0 13.4 0.2 2.7 0.15 MGC127 M2 Dimensions in mm. Fig.1 P22/13 core set. Core sets for filter applications Clamping force for AL measurements, 140 ±30 N. GRADE 3D3 3H3 2008 Sep 01 AL (nH) 40 ±3% 63 ±3% 100 ±3% 160 ±3% 1700 ±25% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±3% 3 900 ±25% µe ≈ 16 ≈ 25 ≈ 40 ≈ 63 ≈ 670 ≈ 64 ≈ 100 ≈ 125 ≈ 158 ≈ 249 ≈ 1540 TOTAL AIR GAP (µm) ≈ 3360 ≈ 1890 ≈ 1040 ≈ 570 ≈0 ≈ 610 ≈ 360 ≈ 270 ≈ 210 ≈ 120 ≈0 980 TYPE NUMBER (WITH NUT) P22/13-3D3-E40/N P22/13-3D3-E63/N P22/13-3D3-E100/N P22/13-3D3-E160/N − P22/13-3H3-E160/N P22/13-3H3-E250/N P22/13-3H3-E315/N P22/13-3H3-A400/N P22/13-3H3-A630/N − TYPE NUMBER (WITHOUT NUT) P22/13-3D3-E40 P22/13-3D3-E63 P22/13-3D3-E100 P22/13-3D3-E160 P22/13-3D3 P22/13-3H3-E160 P22/13-3H3-E250 P22/13-3H3-E315 P22/13-3H3-A400 P22/13-3H3-A630 P22/13-3H3 Ferroxcube P cores and accessories P22/13 Core sets for general purpose transformers and power applications Clamping force for AL measurements, 140 ±30 N. GRADE 3C81 3C91 3F3 AL (nH) AIR GAP (µm) µe TYPE NUMBER 160 ±3% ≈ 63 ≈ 610 P22/13-3C81-A160 250 ±3% ≈ 99 ≈ 360 P22/13-3C81-A250 315 ±3% ≈ 125 ≈ 280 P22/13-3C81-A315 400 ±3% ≈ 158 ≈ 210 P22/13-3C81-A400 630 ±3% ≈ 249 ≈ 120 P22/13-3C81-A630 5200 ±25% ≈ 2060 ≈0 5200 ±25% P22/13-3C81 ≈ 2060 ≈0 160 ±3% ≈ 63 ≈ 610 P22/13-3F3-A160 250 ±3% ≈ 99 ≈ 360 P22/13-3F3-A250 315 ±3% ≈ 125 ≈ 280 P22/13-3F3-A315 400 ±3% ≈ 158 ≈ 210 P22/13-3F3-A400 630 ±3% ≈ 249 ≈ 120 P22/13-3F3-A630 ≈ 1410 ≈0 3550 ±25% P22/13-3C91 P22/13-3F3 Core sets of high permeability grades Clamping force for AL measurements, 140 ± 30 N. GRADE 3E27 AL (nH) µe AIR GAP (µm) 9250 ±25% ≈ 3660 ≈0 TYPE NUMBER P22/13-3E27 Properties of core sets under power conditions B (mT) at CORE LOSS (W) at H = 250 A/m; f = 25 kHz; T = 100 °C f = 25 kHz; ˆ = 200 mT; B T = 100 °C f = 100 kHz; ˆ = 100 mT; B T = 100 °C f = 100 kHz; ˆ = 200 mT; B T = 100 °C f = 400 kHz; ˆ = 50 mT; B T = 100 °C 3C81 ≥320 ≤ 0.46 − − − 3C91 ≥315 − 3F3 ≥315 − GRADE ≤ ≤ 0.22 Note 1. Measured at 60 °C. 2008 Sep 01 0.12(1) 981 ≤ 0.9 (1) − − ≤ 0.4 Ferroxcube P cores and accessories P22/13 INDUCTANCE ADJUSTERS General data handbook, halfpage PARAMETER O 4.65 SPECIFICATION Material of head and thread polypropylene (PP), glass fibre reinforced Maximum operating temperature 125 °C 0.15 0 10.4 3.85 M2 3.7 min 0.8 MGC128 Dimensions in mm. Fig.2 P22/13 inductance adjuster. Inductance adjuster selection chart GRADE 3H3 AL (nH) (applies to all types) TYPES FOR LOW ADJUSTMENT 100 − ∆L/L (1) − TYPES FOR HIGH ADJUSTMENT ∆L/L (1) ADJ-P22/RM8-RED 16 ADJ-P22/RM8-ORANGE 21 27 TYPES FOR MEDIUM ADJUSTMENT ∆L/L 160 ADJ-P22/RM8-RED 11 ADJ-P22/RM8-ORANGE 17 ADJ-P22/RM8-WHITE 250 ADJ-P22/RM8-ORANGE 10 ADJ-P22/RM8-WHITE 18 − 315 ADJ-P22/RM8-ORANGE 7 − − (1) − ADJ-P22/RM8-BROWN 22 30 400 ADJ-P22/RM8-WHITE 11 ADJ-P22/RM8-BROWN 17 ADJ-P22/RM8-BLACK 630 ADJ-P22/RM8-BROWN 10 ADJ-P22/RM8-BLACK 18 − − 1 000 ADJ-P22/RM8-BROWN 6 ADJ-P22/RM8-BLACK 12 − − 4 ADJ-P22/RM8-BLACK 7 − 40 − − − − ADJ-P22/RM8-ORANGE 27 63 − − − − ADJ-P22/RM8-ORANGE 26 ADJ-P22/RM8-RED 16 ADJ-P22/RM8-ORANGE 23 ADJ-P22/RM8-ORANGE 15 − 1 250 ADJ-P22/RM8-BROWN 3D3 100 − 160 ADJ-P22/RM8-RED − 10 Note 1. Maximum adjustment range. 2008 Sep 01 982 − − Ferroxcube P cores and accessories P22/13 COIL FORMERS General data CP-P22/13 coil former PARAMETER SPECIFICATION Coil former material polybutyleneterephtalate (PBT), glass reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E45329 (R) Maximum operating temperature 155 °C, “IEC 60085”, class F handbook, full pagewidth 9.0 0.5 0 −0.15 0.4 10.7 0 17.8 0 −0.15 −0.2 2.7 CBW603 9.6 +0.15 0 0.6 0.5 Dimensions in mm. Fig.3 Coil former: CP-P22/13. Winding data and area product for CP-P22/13 coil former NUMBER OF SECTIONS MINIMUM WINDING AREA (mm2) NOMINAL WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) AREA PRODUCT Ae x Aw (mm4) 1 26.2 7.5 44.5 1660 2 2 × 12.2 2 × 3.45 44.5 2 x 773 CP-P22/13-2S 3 3 × 7.6 3 × 2.1 44.5 3 x 482 CP-P22/13-3S 2008 Sep 01 983 TYPE NUMBER CP-P22/13-1S Ferroxcube P cores and accessories P22/13 General data 6-pins P22/13 coil former for PCB mounting PARAMETER SPECIFICATION Coil former material polyamide (PA6.6), glass reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E41938(M) Maximum operating temperature 130 °C, “IEC 60085”, class B Pin material copper-zinc alloy (CuZn), tin (Sn) plated Resistance to soldering heat “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20” , Part 2, Test Ta, method 1, 235 °C, 2 s 9 max 7.1 handbook, full pagewidth 7.8 0.75 2.25 27.9 17.85 9.5 max max min 10.6 25 2.4 4.35 min 10.4 max 10.4 max MGB624 Dimensions in mm. Fig.4 P22/13 coil former for PCB mounting; 6-pins. Winding data and area product for 6-pins P22/13 coil former for PCB mounting NUMBER OF SECTIONS MINIMUM WINDING AREA (mm2) NOMINAL WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) MINIMUM LENGTH OF PINS (mm) AREA PRODUCT Ae x Aw (mm4) 1 25.2 7.8 44.5 4.4 1600 CPV-P22/13-1S-6PD 1 25.2 7.8 44.5 6.8 1600 CPV-P22/13-1S-6PDL 2 2 × 11.7 2 × 3.6 44.5 4.4 2 x 742 CPV-P22/13-2S-6PD 2 2 × 11.7 2 × 3.6 44.5 6.8 2 x 742 CPV-P22/13-2S-6PDL 3 3 × 7.03 3 × 2.2 44.5 4.4 3 x446 CPV-P22/13-3S-6PD(1) 3 3 × 7.03 3 × 2.2 44.5 6.8 3 x 446 CPV-P22/13-3S-6PDL (1) Note 1. In accordance with “UL 94-HB” . 2008 Sep 01 984 TYPE NUMBER Ferroxcube P cores and accessories P22/13 MOUNTING PARTS General data and ordering information ITEM Tag plate REMARKS FIGURE material: phenolformaldehyde (PF), glass reinforced TYPE NUMBER 5 TGP-P22/13-C 6 CON-P22/13 7 SPR-P22/13 flame retardant: in accordance with “UL 94V-0” ; UL file number E41429 maximum operating temperature: 180 °C, “IEC 60085”, class H pins: copper-tin alloy (CuSn), tin (Sn) plated resistance to soldering heat in accordance with “IEC 60 068-2-20”, Part 2, Test Tb, method 1B: 350 °C, 3.5 s solderability in accordance with “IEC 60068-2-20”, Part 2, Test Ta, method 1: 235 °C, 2 s Container copper-zinc alloy (CuZn), tin (Sn) plated earth pins: presoldered Spring CrNi-steel Clamp spring steel, tin-plated 8 CLM/TS-P22/13 Washer phenolformaldehyde (PF) 9 WAS-CLM/TS-P22/13 spring force: ≈140 N when mounted 15 2.54 10.16 2.1 1.5 5.08 4.5 10.16 5.08 ∅5.8 ∅0.8 0.15 1.3 0 mark 6 CBW604 23.2 max. Dimensions in mm. Fig.5 Tag plate: TGP-P22/13-C. 2008 Sep 01 985 Ferroxcube P cores and accessories P22/13 10 andbook, full pagewidth 8.2 mark 0.6 1 5 15.6 max. 8 20.2 min. 23.3 max. CBW424 Dimensions in mm. Fig.6 Container: CON-P22/13. 0.3 1.4 0 handbook, halfpage 20.5 max MGC132 Dimensions in mm. Fig.7 Spring: SPR-P22/13. 2008 Sep 01 986 Ferroxcube P cores and accessories P22/13 33 handbook, halfpage 28 8 handbook, halfpage 14 20 3.2 9.5 8.2 22 0.25 13.5 21 15.1 MBG175 MBE672 Dimensions in mm. Dimensions in mm. Fig.8 Clamp: CLM/S-P22/13. 2008 Sep 01 Fig.9 Washer: WAS-CLM/TS-P22/13. 987 Ferroxcube P cores and accessories P22/13 DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 988