FERROXCUBE DATA SHEET RM5 RM, RM/I, RM/ILP cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM5 CORE SETS Effective core parameters SYMBOL PARAMETER VALUE UNIT Σ(I/A) core factor (C1) 1.01 mm−1 Ve effective volume 450 mm3 Ie effective length 21.4 mm Ae effective area 21.2 mm2 Amin minimum area 14.8 mm2 m mass of set ≈ 3.1 g handbook, halfpage 0 12.3 0.5 M1.4 0 6.8 0.4 2.6 6 14.9 max O 4.9 9.1 0.2 0 0.2 0.06 0 O 2.04 0.4 10.4 6.3 0 0.1 2 MGC049 0.4 O 10.2 0 Dimensions in mm. Fig.1 RM5 core set. Core sets for filter applications Clamping force for AL measurements, 25 ±10 N. GRADE 3D3 3H3 AL (nH) µe TOTAL AIR GAP (µm) 40 ±3% ≈32 ≈990 RM5-3D3-E40/N RM5-3D3-E40 TYPE NUMBER (WITHOUT NUT) 63 ±3% ≈51 ≈540 RM5-3D3-E63/N RM5-3D3-E63 100 ±3% ≈80 ≈300 RM5-3D3-E100/N RM5-3D3-E100 800 ±25% ≈640 ≈0 − RM5-3D3 160 ±3% ≈129 ≈180 RM5-3H3-A160/N RM5-3H3-A160 250 ±3% ≈201 ≈110 RM5-3H3-A250/N RM5-3H3-A250 315 ±3% ≈253 ≈80 RM5-3H3-A315/N RM5-3H3-A315 ≈321 ≈60 RM5-3H3-A400/N RM5-3H3-A400 ≈1310 ≈0 − RM5-3H3 400 ±5% 1650 ±25% 2008 Sep 01 TYPE NUMBER (WITH NUT) 1182 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM5 INDUCTANCE ADJUSTERS handbook, halfpage General data PARAMETER O 2.13 0.07 0 SPECIFICATION Material of head and thread polypropylene (PP), glass fibre reinforced Maximum operating temperature 125 °C 7.8 3.05 M 1.4 1.5 min 0.5 MBE079 Dimensions in mm. Fig.2 RM5 inductance adjuster. Inductance adjuster selection chart GRADE 3H3 3D3 AL (nH) (applies to all types) TYPES FOR LOW ADJUSTMENT ∆L/L %(1) TYPES FOR MEDIUM ADJUSTMENT − TYPES FOR HIGH ADJUSTMENT ∆L/L %(1) 63 − − − ADJ-RM4/RM5-RED 23 100 − − ADJ-RM4/RM5-RED 15 ADJ-RM4/RM5-BROWN 24 160 ADJ-RM4/RM5-RED 11 ADJ-RM4/RM5-BROWN 15 ADJ-RM4/RM5-GREY 28 250 ADJ-RM4/RM5-RED 6 ADJ-RM4/RM5-BROWN 10 ADJ-RM4/RM5-GREY 17 315 ADJ-RM4/RM5-BROWN 7 ADJ-RM4/RM5-GREY 13 − − 400 ADJ-RM4/RM5-BROWN 5 ADJ-RM4/RM5-BLACK 14 − − 40 − − ADJ-RM4/RM5-GREEN 15 ADJ-RM4/RM5-RED 30 63 − − − − ADJ-RM4/RM5-RED 20 100 − − ADJ-RM4/RM5-RED Note 1. Maximum adjustment range. 2008 Sep 01 ∆L/L %(1) 1183 14 − − Ferroxcube RM, RM/I, RM/ILP cores and accessories RM5 COIL FORMER General data PARAMETER SPECIFICATION Coil former material phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E167521(M) Pin material copper-tin alloy (CuSn), tin (Sn) plated Maximum operating temperature 180 °C, “IEC 60085” , class H Resistance to soldering heat “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20” , Part 2, Test Ta, method 1 6.1 0 −0.15 handbook, full pagewidth 10.16 0 0.8 −0.1 2.54 (4.8 min) 5.08 0.65 0.4 ∅0.5 2 3 +0.15 5.0 0 0 ∅5.95 0 ∅10.1 −0.2 −0.2 1 0.6 4 7 0.4 5 1.0 +0.15 0 CBW611 Dimensions in mm. Fig.3 RM5 coil former; 4-pins. Winding data and area product for 4-pins RM5 coil former NUMBER OF SECTIONS NUMBER OF PINS PIN POSITIONS USED WINDING AREA (mm2) WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) AREA PRODUCT Ae x Aw (mm4) 1 4 all 9.5 4.8 25 201 CSV-RM5-1S-4P 2 4 all 2 × 4.35 2 × 2.2 25 2 x 92.2 CSV-RM5-2S-4P 2008 Sep 01 1184 TYPE NUMBER Ferroxcube RM, RM/I, RM/ILP cores and accessories RM5 General data coil former PARAMETER SPECIFICATION Coil former material unsaturated polyester (UP), glass-reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E61040 (M) Solder pad material copper-tin alloy CuSn), tin (Sn) plated Maximum operating temperature 180 °C, “IEC 60085”, class H Resistance to soldering heat “IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20”, Part 2, Test Ta, method 1 6.15 0 −0.2 4.68 min. 0.52 10.16 5.08 3 0.75 0.75 4 handbook, full pagewidth 5 5+0.15 0 2 ∅ 10.1 0 −0.2 ∅ 5.95 0 −0.2 ∅ 0.5 1+0.15 0 6.9 min. 1 6 0.45 5 0.7 min. CBW511 2.54 Dimensions in mm. Fig.4 Coil former for RM5; 6-pins Winding data and area product for 6-pins RM5 coil former NUMBER OF SECTIONS NUMBER OF PINS PIN POSITIONS USED WINDING AREA (mm2) WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) AREA PRODUCT Ae x Aw (mm4) TYPE NUMBER 1 6 all 9.2 4.68 24.9 195 CSV-RM5-1S-6P-G(1) 1 5 1, 2, 3, 5, 6 9.2 4.68 24.9 195 CSV-RM5-1S-5P-G(1) 1 4 2, 3, 5, 6 9.2 4.68 24.9 195 CSV-RM5-1S-4P-G(1) 2 6 all 2 × 4.15 2 × 2.06 24.9 2 x 88.0 CSV-RM5-2S-6P-G(1) 2 5 1, 2, 3, 5, 6 2 × 4.15 2 × 2.06 24.9 2 x 88.0 CSV-RM5-2S-5P-G(1) Note 1. Also available with post-inserted pins. 2008 Sep 01 1185 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM5 MOUNTING PARTS 2.0 handbook, halfpage General data 1.3 ITEM SPECIFICATION Clamping force ≈12 N Clip material steel Clip plating silver (Ag) Solderability “IEC 60 068-2-20”, Part 2, Test Ta, method 1 Type number CLI/P-RM4/5 10.1 4 0.7 MBE080 Dimensions in mm. Fig.5 Mounting clip for RM5. 2008 Sep 01 1186 8.5 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM5 DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 1187