FTR-P3 SERIES COMPACT POWER RELAY 1 POLE—25 A FOR AUTOMOTIVE APPLICATIONS FTR-P3 Series RoHS compliant n FEATURES Compact for high density packaging. (65% volume of previous generation FBR 51/52 Series). l High contact capacity with proven contact material. (100,000 operations, 14 V, 25 A achieved, even with reduced size). l 125˚C version is available. l Surface mount compatible version (reflowable) is available. l Coil power savings (600mW nominal achieved with state-of-the-art magnetic analysis/ design). l Ease of PCB layout (all terminals on perimeter, coil and contact terminals separated). l Optional over-voltage circuit breaking capability (0.6mm gap, contact our representative). l Packaging for auto-insertion (tube packing, 30 relays/tube). l l RoHS compliant since date code: 0630 Please see page 8 for more information n ORDERING INFORMATION [Example] FTR-P3 C N 012 W1 *** (a) (b) (c) (d) (e) (f) (a) Series Name FTR-P3 Series (b) Contact Arrangement C : 1 Form C (c) (d) Contact Gap Nominal Coil Voltage N P 009 010 012 : 0.3mm gap : 0.6mm gap : 09VDC : 10VDC : 12VDC (e) Contact Material W1 : Silver-tin oxide-indium (f) Custom Designation Nil : Standard (85˚C) -01 : High temperature (125˚C) -05 : High temperature (125˚C) and reflowable Note: The part number stamped on the relay cover does not include "FTR". Example: Ordering part number: FTR-P3CN012W1 Stamped on part number: P3CN012W1 n TYPICAL APPLICATIONS Power window Door lock Sun roof Power seat Wiper/IWW Tilt steering Retractable antenna FTR-P3 SERIES n SPECIFICATIONS Specification Item Contact Coil Timing Values Life Arrangement 1 form C (SPDT ) Material Silver-tin oxide-indiu m Contact path Voltage Drop (Initial) Maximum 100 m Rating 25 A at 14VDC (locked motor load) Maximum Carry Current 25 A / 1hour (25° C, 100% rated coil voltage) Maximum Inrush Current (Reference) 35 A Maximum Switching Current (Reference) 35 A at 16 VD C Minimum Switching Load*1 (Reference) 1 A, 6 VD C Operating Ambient Temperature Range -40° C to +85° C (no frost ) Storage Temperature Range -40° C to+100° C (no frost ) -40° C to +125° C (no frost ) Operate (at nominal voltage) Maximum 10ms (not including bounce) Release (at nominal voltage) Maximum 5ms (not including bounce, no diode) Maximum 15ms (not including bounce, with diode) Mechanical 10 x 1 06 operations minimum Electrical 100 x 103 operations minimum, 14 VDC, 25 A (locked motor load) (1 operation = 1 forward and 1 reverse) Vibration Resistance Other High temperature version (-01, -05) Standard Shock Resistance Operational (at 2 A 12 VDC) -40° C to +125° C (no frost ) 10-55Hz, 1.5mm double amplitude (=9.13G @ 55Hz) Operational 100 m/ s2 minimum (10G) Withstand, no damage 1, 000 m/ s2 minimum (100G) Insulation Resistance (initial) 100M ohms @500 VA C Dielectric Withstanding Voltage (initial) 500 VA C Weight Approximately 5 g *1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. FTR-P3 SERIES n COIL DATA CHART FTR-P3 Series Coil Resistance (±10% at 20ºC) Must Release Voltage (at 20ºC) Coil Power at Nominal Voltage Thermal Resistance (approx.) Model Nominal Coiil Voltage FTR-P3CN009W1 ( ) 9VD C 13 5 Ω 5.5VDC (at 20° C) 6.9VDC (at 85° C) 0.75VDC 0.6 W 73° C/ W FTR-P3CN010W1 ( ) 10VD C 16 7 Ω 6.3VDC (at 20° C) 7.9VDC (at 85° C) 0.9VDC 0.6 W 73° C/ W FTR-P3CN012W1 ( ) 12VD C 24 0 Ω 7.3VDC (at 20° C) 9.2VDC (at 85° C) 1.0VDC 0.6 W 73° C/ W Must Operate Voltage Note: ( ) is "Nil", "-01", or "-05" FTR-P3 SERIES n CHARACTERISTIC DATA 1. LIFE TEST (EXAMPLES) Percent of nominal coil voltage (%) • Change of operate and release voltage • Test item 14 V DC-25 A 100 locked motor 100K operations* minimim 80 0.25 seconds ON, 9.75 seconds OFF OPERATE RL-1 N.O. N.C. M N.O. N.C. RL-2 40 20 RELEASE 0 20 50 • Change in contact resistance 10 sec 100 500 1000 Number of operations* (x 103 times) Initial • Current wave form (RL-1) 25 A 60 (Measured at 6 VDC, 1A wet) 1000 0A 0.25 sec 0.25 sec 5 sec Contact Resistance (mΩ) 0A (RL-2) 25 A * 1 operation = 1 forward and 1 reverse 100 10 1 20 50 Initial 100 500 1000 100 500 1000 Number of operations* (x 103 times) Percent of nominal coil voltage (%) • Test item • Change of operate and release voltage 14 V DC, 100 inrush current: 17A motor free 80 300K operations minimum 0.25 seconds ON, OPERATE 9.75 seconds OFF 60 RL N.O. N.C. M 40 20 RELEASE 0 Initial 50 Number of operations (x 103 times) • Change in contact resistance (Measured at 6 VDC, 1A wet) 17 A 1.5 A 12 A Contact Resistance (mΩ) 1000 • Current wave form 0A 20 100 10 1 Initial 20 50 100 500 Number of operations (x 103 times) 1000 FTR-P3 SERIES 2. MAXIMUM BREAK CAPACITY Coil temperature rise (degrees C) 3. COIL TEMPERATURE RISE Ambient temperature: 20C 120 100 0.6 W Contact carry current: 20A 80 60 0.6 W Contact carry current: 10A 0.6 W Contact carry current: 0.0A 40 20 0 0 10 20 30 Applied time (minutes) 4. OPERATING COIL VOLTAGE RANGE Ratio of coil voltage to nominal voltage (%) 140 120 Continuous operating range at 10A carry current 100 80 60 Mu age e volt erat st-op 40 -40 -20 0 20 40 60 80 100 Ambient temperature C FTR-P3 SERIES 5. VIBRATION RESISTANCE CHARACTERISTIC Dual amplitude (mm) 5 Acceleration (m/s2) 100 50 1 0.5 0.1 0.01 Frequency : 10~2000 Hz Acceleration : 100 m/s2 maximum Vibration axis : see drawing below Detection level : generation of 1 ms or longer contact opening Range where chattering occurs 44 m/s2 On-vehicle Electronic equipment Standard Break contact Coil deenergized on X-axis 10 10 50 100 500 1000 Z FTR-P3 2000 X Y Frequency (Hz) 6. SHOCK RESISTANCE CHARACTERISTIC 1,000 Shock duration : 111 ms, half-sine wave Test condition: coil, energized and de-energized Impact direction: see drawing below Detection level : generation of 1ms or longer contact opening Y2 800 Shock level (m/s2) 600 Y1 400 Z2 0 X1 FTR-P3 200 X2 Z1 X1 X2 Y1 Y2 Impact direction Z1 Z2 : Break contact (coil de-energized) : Make contact (coil energized) n REFERENCE DATA Operating/release voltage distribution 100 Data: FTR-P3 Units: n = 100 Operate Release Operate and release time distribution Data: FTR-P3 Units: n = 100 Operate Release with diode Distribution (%) Distribution (%) 60 60 40 40 20 20 0 10 20 30 40 50 60 Ratio to rated voltage (%) 70 80 0 Contact resistance distribution 100 Data: FTR-P3 Units: n = 100 80 Distribution (%) 80 80 0 100 60 40 20 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 Time (ms) 0 0 10 20 30 40 50 60 70 80 Contact resistance (m) FTR-P3 SERIES n DIMENSIONS AND SCHEMATICS Dimensions +0.5 17.4 +0.5 -0.5 2.5 0 +1.3 13.5+0.5 -0.5 3.5 +0.5 -0.5 0.4 +0.5 -0.5 Soldering 7.2 -0.5 0.8 +0.15 -0.10 0.2 +0.15 -0.10 1 +0.15 -0.10 0.85 5.5 +0.2 -0.2 PCB mounting hole layout and schematic (Bottom view) +0.1 5 -0.1 5 +0.1 1.2 -0.1 +0.1 -0.1 5.5 +0.1 -0.1 +0.15 -0.10 0.8 +0.15 -0.10 1 1.2 +0.2 -0.2 0.4 +0.15 -0.10 0.8 +0.15 -0.10 0.32 -0.10 +0.15 +0.2 5 +0.2 5 +0.2 -0.2 5 -0.2 -0.2 5 +0.1 -0.1 +0.1 ¿1.5 0 0.4 +0.15 -0.10 Units: mm n PRECAUTIONS Please refer to the Engineering Reference in our relay databook for general precautions. FTR-P3 SERIES RoHS Compliance and Lead Free Relay Information 1. General Information Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC) l 2. Recommended Lead Free Solder Profile l Recommended solder paste Sn-3.0Ag-0.5Cu. Reflow Solder condtion Flow Solder condtion: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity l Moisture Sensitivity Level standard is not applicable to electromechanical realys. 4. Tin Whisker l Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test. FTR-P3 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: emea.fujitsu.com/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://www.fujitsu.com/us/services/edevices/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2006 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. July 26/2006