Standard FEATURES • OUTPUT CURRENT UP TO 20A • 4:1 WIDE INPUT VOLTAGE RANGE • HIGH EFFICIENCY UP TO 90% • NO MINIMUM LOAD • SOFT-START • ADJUSTABLE OUTPUT VOLTAGE • UNDER-VOLTAGE LOCKOUT • INPUT REVERSE PROTECTION • INDUSTRY STANDARD HALF-BRICK FOOTPRINT • SIX-SIDED CONTINUOUS SHIELD • INPUT TO OUTPUT BASIC INSULATION • BUS TERMINAL BLOCK OPTION Terminal Block OPTIONS z Positive logic remote ON/OFF z Pin length APPLICATIONS Wireless Network Telecom/Datacom Industry Control System Distributed Power Architectures Semiconductor Equipment z Terminal block with EMC Filter GENERAL SPECIFICATIONS 75 Watts, max. Efficiency Output power Full load and Vin, nom Voltage adjustability (Note 7) ±1% +10%, -20% Minimum load 0% Line regulation LL to HL at FL Load regulation No Load to Full Load Remote sense (Note 8) See table See table 10% of Vout, nom 20MHz bandwidth Temperature coefficient See table ±0.02%/℃, max. Transient response recovery time 25% load step change Over voltage protection threshold (Hiccup) Over current protection threshold Terminal block Heat-sink All specifications are typical at nominal input, full load and 25℃ otherwise noted OUTPUT SPECIFICATIONS Ripple and noise z DESCRIPTION HAE75W-SERIES DC/DC converters provide up to 75 watts of output power in an industry standard half-brick package and footprint. All models feature a wide input range, adjustable output voltage. T E C H N I C A L S P E C I F I C AT I O N Voltage accuracy z 200μS 115% ~ 130% of Vout, nom 110% ~ 140% of Iout Rated See table 2250 VDC, min. Isolation voltage 1600 VDC, min. 9 Isolation resistance 10 ohms, min. Isolation capacitance 2500pF, max. Switching frequency 300KHz, typ. Design meet safety standard IEC60950-1, UL60950-1, EN60950-1 Case material Metal Base material FR4 PCB Potting material Silicon (UL94-V0) 2.40 X 2.28 X 0.50 Inches Dimensions (61.0×57.9×12.7 mm) Weight 97g (3.42oz) 6 BELLCORE TR-NWT-000332 1.010 x 10 hrs MTBF (Note 1) 4 7.416 x 10 hrs MIL-HDBK-217F Input to Output (Basic insulation) Input (Output) to Case ENVIRONMENTAL SPECIFICATIONS Short circuit protection Hiccup, automatics recovery Operating ambient Without Heat-sink -40℃ ~ +35℃ (without derating) temperature (Note10) +35℃ ~ +84℃ (with derating) INPUT SPECIFICATIONS (For 3.3,5,12,15Vout) With Heat-sink -40℃ ~ +49℃(without derating) 24V nominal input 9 – 36VDC (0.24” Height) +49℃~ +88℃ (with derating) Input voltage range 48V nominal input 18 – 75VDC Operating ambient Without Heat-sink -40℃ ~ +28℃ (without derating) 24V nominal input 8.5VDC temperature (Note10) +28℃ ~ +76℃ (with derating) Start-up voltage 48V nominal input 17.5VDC (For 24,28,48Vout) With Heat-sink -40℃ ~ +43℃(without derating) 24V nominal input 7.5VDC (0.24” Height) +43℃~ +82℃ (with derating) Shutdown voltage 48V nominal input 16VDC Maximum case temperature 105℃ Input filter (Note 14) Pi type Over temperature protection 115℃ Input surge voltage 100mS max 24V nominal input 50VDC Storage temperature range -55℃ to +125℃ 48V nominal input 100VDC Thermal impedance without Heat-sink 6.7℃/watt Input reverse protection (Note 9) Parallel diode (Note 11) with 0.24" Height Heat-sink 5.4℃/watt with 0.45" Height Heat-sink 4.7℃/watt Vin, nom and Power up 25mS, typ. Start up time MIL-STD-810F constant resistive load Remote ON/OFF 25mS, typ. Thermal shock Remote ON/OFF (Note 6) Vibration MIL-STD-810F (Negative logic) (Standard) DC-DC ON Short or 0V < Vr < 1.2V Relative humidity 5% to 95% RH DC-DC OFF Open or 3V < Vr < 12V (Positive logic) (Option) DC-DC ON Open or 3V < Vr < 12V EMC CHARACTERISTICS(Note 12) DC-DC OFF Short or 0V < Vr < 1.2V EMI EN55022 Class A Input current of Remote control pin Vin(nom) -0.5mA ~ 1mA Air ± 8KV Remote off input current Vin(nom) 3mA ESD EN61000-4-2 Perf. Criteria A Contact ± 6KV Radiated immunity EN61000-4-3 10 V/m Perf. Criteria A Fast transient EN61000-4-4 ± 2KV Perf. Criteria A Surge EN61000-4-5 ± 1KV Perf. Criteria A Conducted immunity EN61000-4-6 10 Vr.m.s Perf. Criteria A Page 1 of 5 Issued Date：2009/01/13 1 Output Current Input Current Output Line Load Output (4) (5) Eff (4) (3) (2) Voltage Min. load Full load Regulation Regulation Ripple & Noise No Load (%) Full Load Model Number Input Range HAE75-24S3P3W HAE75-24S05W HAE75-24S12W HAE75-24S15W HAE75-24S24W HAE75-24S28W HAE75-24S48W HAE75-48S3P3W HAE75-48S05W HAE75-48S12W HAE75-48S15W HAE75-48S24W HAE75-48S28W HAE75-48S48W 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 9 – 36 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 18 – 75 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 0mA 20 A 15 A 6.3 A 5A 3.2 A 2.7 A 1.6 A 20 A 15 A 6.3 A 5A 3.2 A 2.7 A 1.6 A 7mV 10mV 24mV 30mV 48mV 56mV 96mV 7mV 10mV 24mV 30mV 48mV 56mV 96mV 10mV 15mV 30mV 38mV 48mV 56mV 72mV 10mV 15mV 30mV 38mV 48mV 56mV 72mV 75mVp-p 75mVp-p 100mVp-p 100mVp-p 200mVp-p 200mVp-p 300mVp-p 75mVp-p 75mVp-p 100mVp-p 100mVp-p 200mVp-p 200mVp-p 300mVp-p 100mA 185mA 185mA 185mA 85mA 85mA 85mA 80mA 90mA 90mA 90mA 50mA 50mA 50mA 3.216 A 3.613 A 3.642 A 3.613 A 3.743 A 3.684 A 3.743 A 1.590 A 1.766 A 1.780 A 1.786 A 1.850 A 1.821 A 1.871 A 87 88 88 88 87 87 87 88 90 90 89 88 88 87 Note 1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40℃. MIL-HDBK-217F Notice2 @Ta=25℃, Full load(Ground, Benign, controlled environment). 2. Maximum value at nominal input voltage and full load. 3. Typical value at nominal input voltage and no load. 4. Typical value at nominal input voltage and full load. 5. The ripple and noise of output voltage 48V is measured with a 2.2μF/100V X7R MLCC; The ripple and noise of other output voltage is measured with a 4.7μF/50V X7R MLCC. 6. The remote ON/OFF control pin voltage is referenced to –Vin. The positive logic and pin length are optional. To order positive logic ON-OFF control add the suffix -P (Ex: HAE75-48S05W-P). (100 + Δ% ) − (100 + 2Δ% ) ⎞⎟ KΩ ⎛V 7. Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage RU = ⎜⎜ OUT ⎟ 1 . 225 Δ% Δ% by connecting a single resistor between TRIM and +SENSE pins for trim up or between ⎝ ⎠ TRIM and –SENSE pins for trim down. To calculate the value of the resistor RU and RD ⎛ 100 ⎞ RD = ⎜ − 2 ⎟ KΩ for a particular output voltage uses the following equation: ⎝ Δ% ⎠ 8. Maximum output deviation is +10% inclusive of remote sense. If remote sense is not being used, the +SENSE should be connected to its corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT. 9. Internal fusing is not included, so we suggest to use an input line fuse. 10. Test condition with vertical direction by natural convection (20LFM). 11. Heat sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. 12. The HAE75W series meets EMC characteristics only with external components connected before the input pin to the converter. If customer only need to meet EN61000-4-4 and EN61000-4-5, an external input filter capacitor is required The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ. 13. CASE GROUNDING：When you connect the case pin and the four screw bolts to shield plane, the EMI could be better reduced. 14. An external input capacitor is recommended for 24Vin model. Power Mate suggest: 4.7μF/50V X7R MLCC or Nippon chemi-con KY series, 68μF /100V, ESR 110mΩ or better capacitor. For terminal block version, the capacitor has included in as standard, it isn’t required external capacitor. 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 20 100 0 OUTPUT POWER (%) OUTPUT POWER (%) 80 80 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 0 -20 0 20 40 60 80 100 AMBIENT TEMPERATURE (℃) 92 100 80 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 0 -40 -20 0 20 40 60 80 100 -40 -20 AMBIENT TEMPERATURE (℃) 0 20 40 60 80 100 AMBIENT TEMPERATURE (℃) HAE75-48S05W Efficiency VS Input Voltage 100 HAE75-48S05W Efficiency VS Output Load 95 90 EFFICIENCY(%) -40 EFFICIENCY(%) OUTPUT POWER (%) 100 40 HAE75-48S05W Derating Curve With 0.45" Height Heat-sink (Note 11 ) HAE75-48S05W Derating Curve With 0.24" Height Heat-sink (Note 11 ) HAE75-48S05W Derating Curve 88 86 84 82 90 85 80 75 70 65 60 55 80 50 18 24 30 36 42 48 54 INPUT VOLTAGE (V) 60 66 72 10 20 30 40 50 60 70 80 OUTPUT LOAD (% of Full Load) Page 2 of 5 90 100 Issued Date：2009/01/13 2 EMI Filter For EN55022 Class B Recommendation Recommended Filter for EN55022 Class B Compliance The components used in the above figure, together with the manufacturers’ part numbers for these components, are as follows: C1,C5 HAE75-24SXXW 100μF/50V HAE75-48SXXW 100μF/100V C2,C3,C4,C6,C7 C8 C9 C10,C11,C12,C13 C14,C15 L1 L2 4.7μF/50V 1812 MLCC 2.2μF/100V 1812 MLCC 1000pF/3KV 1808 MLCC 1000pF/3KV 1808 MLCC 1000pF/3KV 1808 MLCC 4700pF/3KV 1812 MLCC 10nF/2KV 1812 MLCC 10nF/2KV 1812 MLCC 1000pF/3KV 1808 MLCC 1000pF/3KV 1808 MLCC Common Choke PMT-073 305μH Common Choke PMT-064 1400μH Common Choke PMT-073 305μH Common Choke PMT-072 156μH Recommended EN55022 Class B Filter Circuit Layout Page 3 of 5 Issued Date：2009/01/13 3 Mechanical Drawing PIN CONNECTION PIN Define Diameter 1 - INPUT 0.04 Inches 2 CASE 0.04 Inches 3 CTRL 0.04 Inches 4 + INPUT 0.04 Inches 5 - OUTPUT 0.08 Inches 6 - SENSE 0.04 Inches 7 TRIM 0.04 Inches 8 + SENSE 0.04 Inches 9 + OUTPUT 0.08 Inches EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. 1. Pin 1,2,3,4,6,7,8. DIA. 0.040 (1.02mm) Pin 5,9. DIA. 0.080 (2.03mm) 2. All dimensions in inches (mm) 3. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 4. Pin pitch tolerance ±0.01 (0.25) 5. Pin dimension tolerance ±0.004(0.1) TRIM UP TRIM DOWN 7 6 RU 8 RD 7 Product Option Product option Negative remote ON/OFF logic Positive remote ON/OFF logic 0.20” pin length 0.145” pin length 0.11” pin length 0.20” pin length 0.145” pin length 0.11” pin length Suffix -L -K -P -S -M Product option Heat-sink Terminal Block H= 0.24” Vertical H= 0.45” Vertical H= 0.24” Horizontal H= 0.45” Horizontal Without EMC filter With EMC filter Suffix 7G-0023A-F 7G-0021A-F 7G-0022A-F 7G-0024A-F - HS2 - HS - HS1 - HS3 -T - TF Heat-Sink Type (Suffix-HS) Vertical Fin Orientation Horizontal Fin Orientation Page 4 of 5 Issued Date：2009/01/13 4 Terminal Block Type Note：Terminal Block without EMC Filter (Suffix-T) and Terminal Block with EMC Filter (Suffix-TF) The terminal block type of HAE75W can meet the EMC characteristics with an EMC filter. Followings are the mechanical drawings for reference. Pin assignments are same as standard type. 1) Terminal Block without EMC Filter (Suffix-T) EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. TRIM UP TRIM DOWN 7 6 RU 8 RD 7 TERMINAL CONNECTION Terminal Define wire range 1 - INPUT 14 AWG to 16 AWG 2 CASE 14 AWG to 18 AWG 3 CTRL 14 AWG to 18 AWG 4 + INPUT 14 AWG to 16 AWG 5 - OUTPUT 10 AWG to 12 AWG 6 - SENSE 14 AWG to 18 AWG 7 TRIM 14 AWG to 18 AWG 8 + SENSE 14 AWG to 18 AWG 9 + OUTPUT 10 AWG to 12 AWG 2) Terminal Block with EMC Filter (Suffix-TF) All dimensions : inches (mm) Tolerance : x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) Page 5 of 5 Issued Date：2009/01/13 5