HAE75W HAE75W SERIES HALF-BRICK DC-DC CONVERTER 4:1 ULTRA WIDE INPUT RANGE UP TO 75Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • SOFT-START • 2250VDC INPUT TO OUTPUT BASIC INSULATION • SAFETY MEETS UL60950-1, EN60950-1, IEC60950-1 AND EN50155 • CE MARK MEETS 2006/95/EC, 2011/95/EC and 2004/108/EC • COMPLIANT TO RoHS EU DIRECTIVE 2011/65/EU 2250VDC ISOLATION REMOTE CONTROL UVP • RAILWAY SYSTEM • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency VDC 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 VDC 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 A 20 15 6.3 5 3.2 2.7 1.6 20 15 6.3 5 3.2 2.7 1.6 20 15 6.3 5 3.2 2.7 1.6 mA 85 120 185 185 85 85 85 60 60 90 50 50 50 50 10 10 10 10 10 10 10 % 87 88 88 88 87 87 87 88 90 90 89 88 88 87 89 91 91 91 90 90 90 HAE75-24S3P3W HAE75-24S05W HAE75-24S12W HAE75-24S15W HAE75-24S24W HAE75-24S28W HAE75-24S48W HAE75-48S3P3W HAE75-48S05W HAE75-48S12W HAE75-48S15W HAE75-48S24W HAE75-48S28W HAE75-48S48W HAE75-110S3P3W HAE75-110S05W HAE75-110S12W HAE75-110S15W HAE75-110S24W HAE75-110S28W HAE75-110S48W Maximum Capacitor Load µF 60600 30000 5250 3330 1330 960 330 60600 30000 5250 3330 1330 960 330 60600 30000 5250 3330 1330 960 330 PART NUMBER STRUCTURE HAE75 - 48 Series Name S 05 W - Input Output Output Voltage Quantity Voltage (VDC) (VDC) 24:9~36 S:Single 3P3:3.3 48:18~75 05:5 110:43~160 12:12 15:15 24:24 28:28 48:48 Input Range 4:1 P TH HS Ctrl and Pin Options Through hole (1) type Assembly Option :Negative logic, : Thread 0.200" pin length TH: No thread L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F Terminal block type (2): T: Wall mounted TF: Wall mounted with EMC filter(3) TF1: Wall mounted with EMC filter (3) can be connected to PE (1) The module can’t equip Heat-sink with TH option. (2) Terminal block type only for 0.200” pin length. (3) EMI filter meet EN55011, EN55022 Class A. Page 1 of 4 www.pduke.com 2013/1/23 HAE75W INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) Power up Start up voltage Shutdown voltage Start up time Constant resistive load Remote ON/OFF Input surge voltage Input filter (1) Remote ON/OFF 100m second, max. OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Negative logic DC-DC ON (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of CTRL pin Remote off input current Conditions Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, SENSE pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 4.7µF/50V X7R MLCC 3.3Vout, 5Vout 12Vout, 15Vout With a 4.7µF/50V X7R MLCC With a 4.7µF/50V X7R MLCC 24Vout, 28Vout With a 2.2µF/100V X7R MLCC 48Vout 36 75 160 9 18 43 7.5 16 36 60 25 60 25 Typ. -1.0 -0.1 -0.1 -20 75 100 200 300 200 115 110Vin(nom) Others 1 minute (Basic insulation) Isolation resistance Isolation capacitance Switching frequency Design meet safety standard 500VDC Case material Min. Input to Output Input (Output) to Case 24Vin(nom) and 48Vin(nom) 110Vin(nom) 24Vin(nom) and 48Vin(nom) Base material Potting material Dimensions ℃ BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta= 40 . MIL-HDBK-217F Ta=25 , Full load (G/B, controlled environment) ℃ www.pduke.com VDC VDC ms VDC mA mA Max. Unit +1.0 +0.1 +0.1 +10 10 % % % % % 100 125 250 350 +0.02 250 130 mVp-p ℃ %/ µs % 150 % 110 140 Continuous, automatics recovery Conditions Isolation voltage Unit VDC 50 100 185 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC -0.5 1 3 -0.02 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode GENERAL SPECIFICATIONS Parameter Page 2 of 4 Max. 24 48 110 Min. Short circuit protection Weight MTBF Typ. 9 18 43 110Vin(nom) Others 110Vin(nom) Others 24Vin(nom) 48Vin(nom) 110Vin(nom) Referenced to –INPUT pin Min. 2250 1600 1 Typ. Max. Unit VDC GΩ 2500 pF 270 300 330 kHz IEC60950-1, UL60950-1, EN60950-1 EN50155 Metal Aluminum base-plate with plastic case FR4 PCB Silicon (UL94-V0) 2.40×2.28×0.50 Inch (61.0×57.9×12.7 mm) 97g (3.42oz) 1.010×106 hrs 7.416×104 hrs 2013/1/23 HAE75W ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Thermal impedance (2) Conditions Min. Base-plate Typ. -40 Max. +105 +115 Terminal block type Others Vertical direction by natural convection (20LFM) Module w/o assembly option Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height -40 -55 ℃ Conditions EMI (3) EN55011, EN55022 ESD Radiated immunity Fast transient (4) Surge (4) Conducted immunity EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 ℃ ℃ ℃ 6.7 /W 5.4 4.7 EN61373, MIL-STD-810F EN61373, MIL-STD-810F 5% to 95% RH Thermal shock Vibration Relative humidity EMC SPECIFICATIONS Parameter +105 +125 Unit Level Air ±8kV and Contact ±6kV 20V/m ±2kV EN55024 ±2kV and EN50155 ±2kV 10Vr.m.s Module w/o assembly option Class A Option TF or TF1 Class A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Note: 1. Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. The HAE75-24SW recommended 4.7µF/50V X7R MLCC or Nippon Chemi-con KY series, 68µF /100V or better capacitor. 2. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2)The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 3. The HAE75W series module w/o assembly option meets EMI Class A or Class B only with external components. For more detail information, please contact with P-DUKE. 4. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The HAE75-24SW and HAE75-48SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel. The HAE75-110SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KXJ series, 150µF/200V) to connect in parallel. 5. CASE GROUNDING When connect four screw bolts to shield plane, the EMI could be reduced. CAUSTION: This power module is not internally fused. An input line fuse must always be used. ： CHARACTERISTIC CURVE HAE75-48S05W Derating Curve (Note 2) With 0.24” Height Heat-sink 96 96 90 90 EFFICIENCY(%) EFFICIENCY(%) HAE75-48S05W Derating Curve (Note 2) 84 78 72 Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L 66 60 18 24 30 36 42 48 54 60 INPUT VOLTAGE(V) 66 72 78 72 Vin= 18V Vin= 24V Vin= 48V Vin= 75V 60 HAE75-48S05W Efficiency VS Input Voltage Page 3 of 4 84 66 75 HAE75-48S05W Derating Curve (Note 2) With 0.45” Height Heat-sink 10 20 30 40 50 60 70 % of FULL LOAD 80 90 100 HAE75-48S05W Efficiency VS Output Load www.pduke.com 2013/1/23 HAE75W MECHANICAL DRAWING Metal case mechanical drawing: PIN CONNECTION PIN 1 2 3 4 5 6 7 8 9 DEFINE - INPUT CASE CTRL + INPUT - OUTPUT - SENSE TRIM + SENSE + OUTPUT DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. Plastic case mechanical drawing: (100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 100 RD = − 2 k Ω ∆% 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) TERMINAL BLOCK TYPE OPTION Wall mounted, Suffix: -T Wall mounted with EMC Filter, Suffix: -TF Terminal block type Weight 200g (7.05oz) -T Dimensions 3.35 x 2.40 x 1.10 inch (85.0 x 61.0 x 28 0mm) Through hole (W×L) For more detail information, please contact with P-DUKE. Page 4 of 4 Wall mounted with EMC Filter, Suffix: -TF1 -TF -TF1 280g (9.88oz) 287g (10.12oz) 3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm) ψ0.17 inch (ψ4.3mm) 2.126 x 3.071 inch (54.00 x 78.00 mm), 4- www.pduke.com 2013/1/23