HAE100W SERIES

HAE100W
HAE100W SERIES
HALF-BRICK DC-DC CONVERTER
4:1 ULTRA WIDE INPUT RANGE
UP TO 100Watts
FEATURES
APPLICATIONS
• NO MINIMUM LOAD REQUIRED
• 3000VAC REINFORCED INSULATION FOR 110VIN
2250VDC BASIC INSULATION FOR 24VIN AND 48VIN
• UL60950-1, EN60950-1, IEC60950-1, & EN50155 SAFETY APPROVALS
• CE MARKED
• COMPLIANT TO RoHS II & REACH
3000VAC
ISOLATION
2250VDC
ISOLATION
REMOTE
CONTROL
UVP
• RAILWAY SYSTEM
• WIRELESS NETWORK
• TELECOM/DATACOM
• INDUSTRY CONTROL SYSTEM
• DISTRIBUTED POWER ARCHITECTURES
• SEMICONDUCTOR EQUIPMENT
OCP
SCP
OVP
OTP
TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted
Model
Number
Input Range
Output Voltage
Output Current
@Full Load
Input Current
@ No Load
Efficiency
VDC
9 ~ 36
9 ~ 36
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
VDC
3.3
5
12
15
24
28
48
3.3
5
12
15
24
28
48
3.3
5
12
15
24
28
48
A
25
20
8.4
6.7
4.2
3.6
2.1
25
20
8.4
6.7
4.2
3.6
2.1
25
20
8.4
6.7
4.2
3.6
2.1
mA
20
25
25
25
25
25
35
15
15
20
20
20
20
25
10
10
10
10
10
10
10
%
91
93
90
91
90
90
90
91
93
90
91
90
92
91
87
90
90
90
90
90
91
HAE100-24S3P3W
HAE100-24S05W
HAE100-24S12W
HAE100-24S15W
HAE100-24S24W
HAE100-24S28W
HAE100-24S48W
HAE100-48S3P3W
HAE100-48S05W
HAE100-48S12W
HAE100-48S15W
HAE100-48S24W
HAE100-48S28W
HAE100-48S48W
HAE100-110S3P3W
HAE100-110S05W
HAE100-110S12W
HAE100-110S15W
HAE100-110S24W
HAE100-110S28W
HAE100-110S48W
Maximum
Capacitor Load
µF
75700
40000
7000
4460
1750
1280
430
75700
40000
7000
4460
1750
1280
430
75700
40000
7000
4460
1750
1280
430
PART NUMBER STRUCTURE
HAE100 - 48
Series Name
S
05 W -
Input
Output
Output
Voltage Quantity Voltage
(VDC)
(VDC)
24:8.5~36 S:Single 3P3:3.3
9~36
05:5
48:16.5~75
12:12
110:43~160
15:15
24:24
28:28
48:48
Input
Range
4:1
P
TH
HS
Ctrl and
Pin Option
Through Hole
(1)
Type
Assembly Option
:Negative logic,
: Thread
0.200" pin length TH: No thread
L:Negative logic,
0.145" pin length
P:Positive logic,
0.200" pin length
S:Positive logic,
0.145"pin length
: None
Heat-sink type:
HS: Height H=0.45” vertical fin,
7G-0021A-F
HS1: Height H=0.24” horizontal fin,
7G-0022A-F
HS2: Height H=0.24” vertical fin,
7G-0023A-F
HS3: Height H=0.45” horizontal fin,
7G-0024A-F
Terminal block type (2):
T: Wall mounted
TF: Wall mounted with EMC filter(3)
TF1: Wall mounted with EMC filter
can be connected to PE (3)
(1) The module can’t equip Heat-sink with TH option.
(2) Terminal block type only for 0.200" pin length.
(3) EMI filter meet EN55011, EN55022 Class A.
1
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2015/05/30
HAE100W
INPUT SPECIFICATIONS
Parameter
Conditions
Operating input voltage range
24Vin(nom)
48Vin(nom)
110Vin(nom)
24Vin(nom)
48Vin(nom)
110Vin(nom)
24Vin(nom)
48Vin(nom)
110Vin(nom)
Power up
Remote ON/OFF
24Vin(nom)
48Vin(nom)
110Vin(nom)
Start up voltage
Shutdown voltage
Start up time
Constant resistive load
Input surge voltage
1 second, max.
Input filter (1)
Remote ON/OFF
Referred to –Vin pin
OUTPUT SPECIFICATIONS
Parameter
Voltage accuracy
Line regulation
Load regulation
Voltage adjustability
Remote sense
Ripple and noise
Temperature coefficient
Transient response recovery time
Over voltage protection
Over load protection
3.3 & 5Vout
Others
Negative logic
DC-DC ON
(Standard)
DC-DC OFF
Positive logic
DC-DC ON
(Option)
DC-DC OFF
Input current of Ctrl pin
Remote off input current
Conditions
Low Line to High Line at Full Load
No Load to Full Load
Maximum output deviation is inclusive of remote sense
% of Vout(nom)
If remote sense is not being used, Sense pins should be connected to
corresponding polarity OUTPUT pins.
Measured by 20MHz bandwidth
With a 1µF/25V X7R MLCC & a 22µF/25V POS-CAP
3.3Vout, 5Vout
With a 1µF/25V X7R MLCC & a 22µF/25V POS-CAP
12Vout, 15Vout
With a 4.7µF/50V X7R MLCC
24Vout, 28Vout
With a 2.2µF/100V X7R MLCC
48Vout
24Vin(nom) and 48Vin(nom)
110Vin(nom)
Conditions
1 minute (Reinforced insulation)
110Vin(nom)
1 minute (Basic insulation)
Others
7.3
15.5
33.0
24Vin(nom) and 48Vin(nom)
110Vin(nom)
24Vin(nom) and 48Vin(nom)
110Vin(nom)
24Vin(nom) and 48Vin(nom)
Base material
Potting material
Weight
Module stand alone
HAE100-□□S□□W-T
HAE100-□□S□□W-TF
HAE100-□□S□□W-TF1
MIL-HDBK-217F, Full load
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VDC
VDC
ms
50
100
185
Pi type
Short or 0 ~ 1.2VDC
Open or 3 ~ 12 VDC
Open or 3 ~ 12 VDC
Short or 0 ~ 1.2VDC
-0.5
1
3
Typ.
-1.0
-0.1
-0.1
-20
VDC
mA
mA
Max.
Unit
+1.0
+0.1
+0.1
+10
10
%
%
%
%
%
75
100
200
300
115
120
Unit
VDC
75
75
mVp-p
+0.02
250
130
150
%/℃
µs
%
Max.
Unit
%
150
Continuous, automatics recovery
Min.
Input to Output
Input (Output) to Case
Input to Output
Input (Output) to Case
500VDC
Case material
2
36
36
75
160
9
18
43
8.1
16.3
36.0
200
Safety approvals
MTBF
Max.
24
24
48
110
-0.02
25% load step change
% of Vout(nom); Hiccup mode
% of Iout rated; Hiccup mode
GENERAL SPECIFICATIONS
Parameter
Isolation resistance
Isolation capacitance
Switching frequency
Typ.
9
8.5
16.5
43
Min.
Short circuit protection
Isolation voltage
Min.
3000
1500
2250
1600
1
Typ.
VAC
VDC
GΩ
2500
pF
225
250
275
kHz
270
300
330
kHz
UL60950-1
EN60950-1
IEC60950-1
EN50155
Metal
Aluminum base-plate with plastic case
FR4 PCB
Silicone (UL94 V-0)
105g (3.70oz)
235g (8.29oz)
280g (9.88oz)
287g (10.12oz)
4.087×105 hrs
2015/05/30
HAE100W
ENVIRONMENTAL SPECIFICATIONS
Parameter
Operating case temperature
Over temperature protection
Storage temperature range
Thermal impedance
(2)
Conditions
Min.
Base-plate
Typ.
-40
Max.
Unit
+105
℃
℃
+105
+125
℃
+115
Terminal block type
Others
Vertical direction by natural convection (20LFM)
Module without assembly option
Heat-sink type with 0.24" Height
Heat-sink type with 0.45" Height
-40
-55
6.7
5.4
4.7
Thermal shock
Shock
Vibration
Relative humidity
℃/W
MIL-STD-810F
EN61373, MIL-STD-810F
EN61373, MIL-STD-810F
5% to 95% RH
EMC SPECIFICATIONS
Parameter
Conditions
EMI (3)
EN55011, EN55022
ESD
Radiated immunity
Fast transient (4)
Surge (4)
Conducted immunity
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Level
Class A
Class B
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Air ±8kV and Contact ±6kV
20V/m
±2kV
EN55024 ±2kV and EN50155 ±2kV
10Vr.m.s
Note:
1.
Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a
very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module.
Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor.
The HAE100-24SW and HAE100-48SW recommended Nippon Chemi-con KY series, 100µF/100V.
The HAE100-110SW recommended Ruby-con BXF series, 68µF/200V.
2. (1)Thermal test condition with vertical direction by natural convection (20LFM).
(2)The iron base-plate dimension is 19” X 3.5” X 0.063” (The height is EIA standard 2U).
(3) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide.
3. The standard modules meet EN55011, EN55022 Class A or Class B with external components.
4. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
The HAE100-24SW and HAE100-48SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series,
220µF/100V) to connect in parallel.
The HAE100-110SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KXJ series, 150µF/200V) to connect in
parallel.
5. CASE GROUNDING：Connecting four screw bolts to shield plane will help to reduce the EMI.
6. For further information, please contact with P-DUKE.
CAUSTION: This power module is not internally fused. An input line fuse must always be used.
120
120
100
100
100
DC/DC module only
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
Mount on 2U iron base-plate
(dimension 19” X 3.5” X 0.063”)
Natural convection (20LFM)
Terminal block
Natural convection (20LFM)
80
60
40
20
80
60
20
0
0
20
40
60
80
AMBIENT TEMPERATURE,TA(℃)
100
120
-20
0
20
40
60
80
AMBIENT TEMPERATURE,TA(℃)
100
120
HAE100-48S05W Derating Curve (Note 2)
With 0.24” Height Heat-sink
96
96
90
90
84
78
72
60
16.5
24
30
42
48
54
60
INPUT VOLTAGE(V)
66
72
75
HAE100-48S05W Efficiency vs. Input Voltage
-40
-20
0
20
40
60
80
AMBIENT TEMPERATURE,TA(℃)
100
120
HAE100-48S05W Derating Curve (Note 2)
With 0.45” Height Heat-sink
78
72
Vin= 16.5V
Vin= 24V
Vin= 48V
Vin= 75V
60
36
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
40
84
66
Iout= 100% F.L
Iout= 50% F.L
Iout= 25% F.L
60
0
-40
EFFICIENCY(%)
EFFICIENCY(%)
-20
80
20
HAE100-48S05W Derating Curve (Note 2)
66
3
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
40
0
-40
OUTPUT POWER(%)
120
OUTPUT POWER(%)
OUTPUT POWER(%)
CHARACTERISTIC CURVE
10
20
30
40
50
60
70
% of FULL LOAD
80
90
100
HAE100-48S05W Efficiency vs. Output Load
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2015/05/30
HAE100W
MECHANICAL DRAWING
HAE100-24S□□
□□W,
□□W
□□ HAE100-48S□□
□□
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. Mounting screws should always be used.
6. The screw locked torque:
MAX 5.0kgf-cm(0.49N-m)
PIN CONNECTION
PIN
DEFINE
1
-Vin
2
Case
3
Ctrl
4
+Vin
5
-Vout
6
-Sense
7
Trim
8
+Sense
9
+Vout
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
HAE100-110S□□
□□W
□□
(100 + ∆ % ) − (100 + 2 ∆ % )  k Ω
V
R U =  OUT
1 . 225 ∆ %
∆%


1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. Mounting screws should always be used.
6. The screw locked torque:
MAX 3.5kgf-cm(0.34N-m)
 100

RD = 
− 2 k Ω
 ∆%

HEAT-SINK TYPE OPTION
Vertical Fin Orientation, Suffix:-HS, -HS2
Horizontal Fin Orientation, Suffix:-HS1, -HS3
HS: Height H=0.45” vertical fin,
7G-0021A-F
HS1: Height H=0.24” horizontal fin,
7G-0022A-F
HS2: Height H=0.24” vertical fin,
7G-0023A-F
HS3: Height H=0.45” horizontal fin,
7G-0024A-F
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
4
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HAE100W
TERMINAL BLOCK TYPE OPTION
HAE100-□□
□□S□□
□□ □□W-T
□□
TERMINAL CONNECTION
NO.
DEFINE
1
-Vin
2
NC
3
Ctrl
4
+Vin
5
-Vout
6
-Sense
7
Trim
8
+Sense
9
+Vout
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
(100 + ∆ % ) − (100 + 2 ∆ % )  k Ω
V
R U =  OUT
1
.
225
∆%
∆%


HAE100-□□
□□S□□
□□ □□W-TF
□□
 100

RD = 
− 2 k Ω
 ∆%

1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Screw 1 locked torque:
MAX 11.2kgf-cm/ 1.10N-m
4. Screw 2 locked torque:
MAX 5.2kgf-cm/ 0.51N-m
5. Screw 3 locked torque:
MAX 12.0kgf-cm/ 1.18N-m
HAE100-□□
□□S□□
□□ □□W-TF1
□□
5
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