HAE200W SERIES

HAE200W
HAE200W SERIES
HALF-BRICK DC-DC CONVERTER
4:1 ULTRA WIDE INPUT RANGE
UP TO 240Watts
FEATURES
APPLICATIONS
• NO MINIMUM LOAD REQUIRED
• 2250VDC INPUT TO OUTPUT BASIC INSULATION
• UL60950-1, EN60950-1, IEC60950-1, & EN50155 SAFETY APPROVALS
• CE MARKED
• COMPLIANT TO RoHS II & REACH
2250VDC
ISOLATION
REMOTE
CONTROL
UVP
OCP
• RAILWAY SYSTEM
• WIRELESS NETWORK
• TELECOM/DATACOM
• INDUSTRY CONTROL SYSTEM
• DISTRIBUTED POWER ARCHITECTURES
• SEMICONDUCTOR EQUIPMENT
SCP
OVP
OTP
SYNC
TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted
Model
Number
HAE200-24S3P3W
HAE200-24S05W
HAE200-24S12W
HAE200-24S15W
HAE200-24S24W
HAE200-24S28W
HAE200-24S48W
HAE200-48S3P3W
HAE200-48S05W
HAE200-48S12W
HAE200-48S15W
HAE200-48S24W
HAE200-48S28W
HAE200-48S48W
HAE200-110S3P3W
HAE200-110S05W
HAE200-110S12W
HAE200-110S15W
HAE200-110S24W
HAE200-110S28W
HAE200-110S48W
Input Range
Output Voltage
Output Current
@Full Load
Input Current
@ No Load
Efficiency
Maximum
Capacitor Load
VDC
9 ~ 36
9 ~ 36
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
8.5 ~ 36
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
16.5 ~ 75
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
43 ~ 160
VDC
3.3
5
12
15
24
28
48
3.3
5
12
15
24
28
48
3.3
5
12
15
24
28
48
A
50
36
15
12
7.5
6.5
3.7
50
40
18
14
9
7.5
4.5
57
44
20
16
10
8.5
5
mA
25
30
30
30
35
40
45
20
20
20
20
20
25
25
10
10
10
10
10
15
15
%
87
90
89
90
90
90
89
88
91
90
91
90
91
90
87
89
89
90
89
90
89
µF
151000
72000
12500
8000
3100
2300
770
151000
80000
15000
9300
3700
2600
930
172000
88000
16600
10600
4100
3000
1000
PART NUMBER STRUCTURE
HAE200 - 48
Series Name
S
05 W -
Input
Output
Output
Voltage Quantity Voltage
(VDC)
(VDC)
24:8.5~36 S:Single 3P3:3.3
9~36
05:5
48:16.5~75
12:12
110:43~160
15:15
24:24
28:28
48:48
Input
Range
4:1
P
Y
Ctrl and
Pin Options
SYNC
Option
:Negative logic, :No pin
0.200" pin length Y:SYNC
L:Negative logic,
0.145" pin length
P:Positive logic,
0.200" pin length
S:Positive logic,
0.145"pin length
C
TH
CASE pin Through hole
(1)
Option
type
HS
Assembly Option
:No pin
: Thread
: None
C:CASE pin TH: No thread Heat-sink type:
HS: Height H=0.45” vertical fin,
7G-0021A-F
HS1: Height H=0.24” horizontal fin,
7G-0022A-F
HS2: Height H=0.24” vertical fin,
7G-0023A-F
HS3: Height H=0.45” horizontal fin,
7G-0024A-F
Terminal block type (2):
T: Wall mounted
TF: Wall mounted with EMC filter(3)
TF1: Wall mounted with EMC filter
can be connected to PE (3)
(1) The module can’t equip Heat-sink with TH option.
(2) No Y and C function for terminal block type, and terminal block type only for 0.200” pin length.
(3) EMI filter meet EN55011, EN55022 Class A.
1
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2015/5/30
HAE200W
INPUT SPECIFICATIONS
Parameter
Conditions
Operating input voltage range
24Vin(nom)
48Vin(nom)
110Vin(nom)
24Vin(nom)
48Vin(nom)
110Vin(nom)
24Vin(nom)
48Vin(nom)
110Vin(nom)
Power up
Remote ON/OFF
24Vin(nom)
48Vin(nom)
110Vin(nom)
Start up voltage
Shutdown voltage
Start up time
Constant resistive load
Input surge voltage
1 second, max.
Input filter (1)
Remote ON/OFF
3.3 & 5Vout
Others
Referred to –Vin pin
Negative logic
DC-DC ON
(Standard)
DC-DC OFF
Positive logic
DC-DC ON
(Option)
DC-DC OFF
Input current of Ctrl pin
Remote off input current
Sync pin signal (2)
Ripple and noise
Temperature coefficient
Transient response recovery time
Over voltage protection
Over load protection
Short circuit protection
Conditions
Low Line to High Line at Full Load
No Load to Full Load
Maximum output deviation is inclusive of remote sense
% of Vout(nom)
If remote sense is not being used, Sense pins should be connected to
corresponding polarity OUTPUT pins.
Measured by 20MHz bandwidth
With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 3.3Vout, 5Vout
With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 12Vout, 15Vout
With a 4.7µF/50V X7R MLCC
24Vout, 28Vout
With a 2.2µF/100V X7R MLCC
48Vout
Isolation voltage
1 minute (Basic insulation)
Isolation resistance
Isolation capacitance
Switching frequency
Safety approvals
500VDC
36
36
75
160
9
18
43
8.1
16.3
36.0
7.3
15.5
33.0
Unit
VDC
VDC
VDC
75
75
-0.5
Min.
ms
50
100
185
Pi type
Short or 0 ~ 1.2VDC
Open or 3 ~ 12 VDC
Open or 3 ~ 12 VDC
Short or 0 ~ 1.2VDC
1
3
5.6
Typ.
-1.0
-0.1
-0.1
-20
VDC
mA
mA
VDC
Max.
Unit
+1.0
+0.1
+0.1
+10
10
%
%
%
%
%
75
100
200
300
mVp-p
+0.02
%/℃
250
µs
115
130
%
120
150
%
Continuous, automatics recovery
200
Conditions
Input to Output
Input (Output) to Case
Min.
Typ.
Max.
2250
1600
1
Unit
VDC
GΩ
pF
225
250
kHz
UL60950-1
EN60950-1
IEC60950-1
EN50155
Metal
Aluminum base-plate with plastic case
FR4 PCB
Silicone (UL94 V-0)
105g (3.70oz)
235g (8.29oz)
280g (9.88oz)
287g (10.12oz)
2.961×105 hrs
2500
275
Case material
24Vin(nom) and 48Vin(nom)
110Vin(nom)
24Vin(nom) and 48Vin(nom)
Base material
Potting material
Weight
2
Max.
24
24
48
110
-0.02
25% load step change
% of Vout(nom); Hiccup mode
% of Iout rated; Hiccup mode
GENERAL SPECIFICATIONS
Parameter
MTBF
Typ.
9
8.5
16.5
43
-0.3
OUTPUT SPECIFICATIONS
Parameter
Voltage accuracy
Line regulation
Load regulation
Voltage adjustability
Remote sense
Min.
Module stand alone
HAE200-□□S□□W -T
HAE200-□□S□□W -TF
HAE200-□□S□□W -TF1
MIL-HDBK-217F, Full load
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2015/5/30
HAE200W
ENVIRONMENTAL SPECIFICATIONS
Parameter
Operating case temperature
Over temperature protection
Storage temperature range
Conditions
Min.
Base-plate
Typ.
-40
Max.
Unit
+115
℃
℃
℃
+120
Terminal block type
Others
Vertical direction by natural convection (20LFM)
Module without assembly option
Only mount on the iron base-plate
Heat-sink type with 0.24" Height
Heat-sink type with 0.45" Height
Thermal impedance (3)
-40
-55
+105
+125
6.1
2.8
5.1
4.6
Thermal shock
Shock
Vibration
Relative humidity
℃/W
MIL-STD-810F
EN61373, MIL-STD-810F
EN61373, MIL-STD-810F
5% to 95% RH
EMC SPECIFICATIONS
Parameter
Conditions
EMI (4)
EN55011, EN55022
ESD
Radiated immunity
Fast transient (5)
Surge (5)
Conducted immunity
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Level
Class A
Class B
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Air ± 8kV and Contact ± 6kV
20V/m
± 2kV
EN55024 ±2kV and EN50155 ±2kV
10Vr.m.s
Note:
1.
Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a
very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module.
Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor.
The HAE200-24SW and HAE200-48SW recommended Nippon Chemi-con KY series, 100µF/100V.
The HAE200-110SW recommended Ruby-con BXF series, 68µF/200V.
2. (1)Multiple HAE200W series module can be synchronized together simply by connecting the Sync pins together. Care should be taken to ensure
the ground potential differences between modules are minimized.
(2)In this configuration all of the modules will be synchronized to the highest frequency module.
(3)Up to three modules can be synchronized using this technique.
(4)More relevant information in datasheet.
3. (1)Thermal test condition with vertical direction by natural convection (20LFM).
(2)The iron base-plate dimension is 19” X 3.5” X 0.063” (The height is EIA standard 2U).
(3) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide.
4. The HAE200W series standard module meets EN55011, EN55022 Class A and Class B with external components.
5. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
The HAE200-24SW and HAE200-48SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series,
220µF/100V) to connect in parallel.
The HAE200-110SW recommended 3 pcs of aluminum electrolytic capacitor (Ruby-con BXF series, 100µF/250V) to connect in parallel.
6. CASE GROUNDING：Connecting four screw bolts to shield plane will help to reduce the EMI.
7. For further information, please contact with P-DUKE.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
120
120
100
100
100
80
DC/DC module only
100LFM
200LFM
300LFM
400LFM
500LFM
Mount on 2U iron base-plate
(dimension 19” X 3.5” X 0.063”)
Natural convection (20LFM)
Terminal block
Natural convection (20LFM)
60
40
20
0
-40
-20
100
20
96
90
90
84
78
72
16.5
24
30
42
48
54
60
INPUT VOLTAGE(V)
66
72
75
HAE200-48S05W Efficiency vs. Input Voltage
60
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
40
20
100
120
-40
-20
0
20
40
60
80
AMBIENT TEMPERATURE,TA(℃)
100
120
HAE200-48S05W Derating Curve (Note 3)
With 0.45” Height Heat-sink
84
78
72
Vin= 16.5V
Vin= 24V
Vin= 48V
Vin= 75V
60
36
80
0
0
20
40
60
80
AMBIENT TEMPERATURE,TA(℃)
66
Iout= 100% F.L
Iout= 50% F.L
Iout= 25% F.L
60
-20
HAE200-48S05W Derating Curve (Note 3)
With 0.24” Height Heat-sink
96
66
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
40
-40
EFFICIENCY(%)
EFFICIENCY(%)
60
120
HAE200-48S05W Derating Curve (Note 3)
3
80
0
0
20
40
60
80
AMBIENT TEMPERATURE,TA(℃)
OUTPUT POWER(%)
120
OUTPUT POWER(%)
OUTPUT POWER(%)
CHARACTERISTIC CURVE
10
20
30
40
50
60
70
% of FULL LOAD
80
90
100
HAE200-48S05W Efficiency vs. Output Load
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HAE200W
MECHANICAL DRAWING
HAE200-24S□□
□□W,
□□W
□□ HAE200-48S□□
□□
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. Mounting screws should always be used.
6. The screw locked torque:
MAX 5.0kgf-cm/0.49N-m
PIN CONNECTION
PIN
DEFINE
1
-Vin
2
Case (option)
3
Ctrl
4
+Vin
5
-Vout
6
-Sense
7
Trim
8
+Sense
9
+Vout
10
Sync (option)
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
HAE200-110S□□
□□W
□□
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. Mounting screws should always be used.
6. The screw locked torque:
MAX 3.5kgf-cm/0.34N-m
(100 + ∆ % ) − (100 + 2 ∆ % )  k Ω
V
R U =  OUT
1 . 225 ∆ %
∆%


 100

RD = 
− 2 k Ω
 ∆%

HEAT-SINK TYPE OPTIONS
Vertical Fin Orientation, Suffix:-HS, -HS2
Horizontal Fin Orientation, Suffix:-HS1, -HS3
HS: Height H=0.45” vertical fin,
7G-0021A-F
HS1: Height H=0.24” horizontal fin,
7G-0022A-F
HS2: Height H=0.24” vertical fin,
7G-0023A-F
HS3: Height H=0.45” horizontal fin,
7G-0024A-F
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
4
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HAE200W
TERMINAL BLOCK TYPE OPTION
HAE200-□□
□□S□□
□□ □□W
□□ -T
TERMINAL CONNECTION
NO.
DEFINE
1
-Vin
2
NC
3
Ctrl
4
+Vin
5
-Vout
6
-Sense
7
Trim
8
+Sense
9
+Vout
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
(100 + ∆ % ) − (100 + 2 ∆ % )  k Ω
V
R U =  OUT
1
.
225
∆%
∆%


HAE200-□□
□□S□□
□□ □□W
□□ -TF
 100

RD = 
− 2 k Ω
 ∆%

1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Screw 1 locked torque:
MAX 11.2kgf-cm/ 1.10N-m
4. Screw 2 locked torque:
MAX 5.2kgf-cm/ 0.51N-m
5. Screw 3 locked torque:
MAX 16.8kgf-cm/ 1.65N-m
HAE200-□□
□□S□□
□□ □□W
□□ -TF1
5
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