S200R Series 2W, Low Cost DIP, Single & Dual Output DC/DC Converters Key Features y y y y y y y y y y Low Cost 500VDC Isolation MTBF > 800,000 Hours 40mV P-P Ripple and Noise Input 5, 12, 24 and 48VDC Output 5, 12, 15, {12 and {15VDC Temperature Performance -25] to +71] Short Circuit Protection UL 94V-0 Package Material Internal SMD Construction Minmax's S200R Model 2W DC/DC's are specially designed to provide 40mA output ripple, continuous short circuit in a low-profile 24-pin DIP package. The series consists of 20 models with input voltages of 5V, 12V, 24V and 48VDC which offers regulated output voltages of 5V, 12V, 15V, {12V and {15VDC. The -25] to +71] operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, automatic test instrumentation and industrial robot systems. $ Low Cost 500 VDC Low Noise I/O Isolation Block Diagram Single Output Dual Output Positive Regulator +Vin LC Filter +Vo Positive Regulator +Vin Bipolar Push-Pull Inverter LC Filter -Vin -Vin -Vo 1 MINMAX Bipolar Push-Pull Inverter +Vo Com. Negative Regulator -Vo REV:0 2005/04 S200R Series Model Selection Guide Model Number S201R S202R S203R S204R S205R S206R S207R S208R S209R S210R S211R S212R S213R S214R S215R S216R S217R S218R S219R S220R Input Voltage Output Voltage VDC VDC 5 12 15 {12 {15 5 12 15 {12 {15 5 12 15 {12 {15 5 12 15 {12 {15 5 (4.5 ~ 5.5) 12 (10.8 ~ 13.2) 24 (21.6 ~ 26.4) 48 (43.2 ~ 52.8) Output Current Max. mA 400 165 133 {83 {66 400 165 133 {83 {66 400 165 133 {83 {66 400 165 133 {83 {66 Input Current Min. mA @Max. Load mA (Typ.) 800 730 690 740 770 330 295 265 280 280 163 135 135 135 135 83 70 70 80 80 0 0 0 0 Reflected Ripple Current @No Load mA (Typ.) mA (Typ.) 80 80 40 30 20 15 10 10 Efficiency @Max. Load % (Typ.) 50 54 57 53 51 50 56 62 59 59 51 61 61 61 61 50 59 59 51 51 Notes : Absolute Maximum Ratings Parameter 5VDC Input Models 12VDC Input Models Input Surge Voltage ( 1000 mS ) 24VDC Input Models 48VDC Input Models Lead Temperature (1.5mm from case for 10 Sec.) Internal Power Dissipation Min. -0.7 -0.7 -0.7 -0.7 ----- Max. 7.5 15 30 55 260 3,000 Unit VDC VDC VDC VDC ] mW Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 50% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. All DC/DC converters should be externally fused at the front end for protection. 5. Other input and output voltage may be available, please contact factory. Environmental Specifications Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling REV:0 2005/04 6. Specifications subject to change without notice. Conditions Ambient Case Min. Max. -25 +71 -25 +90 -40 +125 --95 Free-Air Convection Unit ] ] ] % MINMAX 2 S200R Series Input Specifications Parameter Input Voltage Range Model Min. Max. 5V Input Models 4.5 5 5.5 12V Input Models 10.8 12 13.2 24V Input Models 21.6 24 26.4 48V Input Models Reverse Polarity Input Current Short Circuit Input Power Typ. All Models Unit VDC 43.2 48 52.8 --- --- 0.5 A --- --- 2000 mW Input Filter Pi Filter Output Specifications Parameter Conditions Min. Typ. Max. Unit --- {2.0 {4.0 % Dual Output, Balanced Loads --- {1.0 {3.0 % Line Regulation Vin=Min. to Max. --- {0.2 {0.5 % Load Regulation Io=10% to 100% --- {0.2 {0.5 % --- 40 50 mV P-P Output Voltage Accuracy Output Voltage Balance Ripple & Noise (20MHz) --- --- 75 mV P-P Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Line, Load & Temp. --- --- 5 mV rms Over Load 120 --- --- % --- --- 50 uS --- --- {6 % --- {0.01 {0.02 %/] Transient Recovery Time 50% Load Step Change Transient Response Deviation Temperature Coefficient Output Short Circuit Continuous General Specifications Parameter Conditions Min. Typ. Max. Unit Isolation Voltage Rated 60 Seconds 500 --- --- VDC Isolation Test Voltage Flash Tested for 1 Second 550 --- --- VDC Isolation Resistance 500VDC 1000 --- --- M[ Isolation Capacitance 100KHz,1V --- 100 150 pF 40 80 --- KHz 800 --- --- K Hours Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Capacitive Load Models by Vout Maximum Capacitive Load 5V 12V 15V {12V # {15V # Unit 470 470 470 220 220 uF # For each output Input Fuse Selection Guide 3 5V Input Models 12V Input Models 24V Input Models 48V Input Models 1500mA Slow - Blow Type 700mA Slow - Blow Type 350mA Slow - Blow Type 135mA Slow - Blow Type MINMAX REV:0 2005/04 80 80 70 70 Efficiency (%) Efficiency (%) S200R Series 60 50 50 40 40 30 60 Low Nom 30 High Low Nom Efficiency vs Input Voltage ( Dual Output ) 90 90 80 80 70 70 Efficiency (%) Efficiency (%) Efficiency vs Input Voltage ( Single Output ) 60 50 60 50 40 40 30 30 20 10 20 40 60 80 20 100 10 20 40 Load Current (%) 60 80 100 Load Current (%) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) 100 100 100LFM 80 200LFM 80 60 Output Power (%) Output Power (%) High Input Voltage (V) Input Voltage (V) 400LFM Natural convection 40 20 60 100LFM 200LFM Natural convection 400LFM 40 20 0 〜 -25 0 50 60 70 90 80 Ambient Temperature 100 110 ] 50 60 70 90 80 Ambient Temperature Derating Curve ( 5V output only ) REV:0 2005/04 〜 -25 100 110 ] Derating Curve ( all other output ) MINMAX 4 S200R Series Test Configurations In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin + +Out DC / DC Converter Current Probe DC Power Source Load -Vin Single Output DC / DC Converter -Out +Vin +Out Com. -Vin -Out Load Cin -Vin -Out A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.5uF capacitors at the output. + Resistive Scope Load +Vin +Out Single Output DC / DC Converter DC Power Source - -Vin + +Vin Cout Load -Out Copper Strip Cout Dual Output DC / DC Converter DC / DC Converter Output Ripple Reduction Copper Strip Cout -Vin + +Out -Out Use a Cout 0.33uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Out +Vin - Cin Peak-to-Peak Output Noise Measurement Test +Vin Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for the 12V input devices and a 0.47uF for the 24V and 48V devices. Cout Scope Resistive Load DC Power Source Scope - +Out Dual Output DC / DC Com. Converter -Vin Cout Load -Out Design & Feature Considerations Maximum Capacitive Load Thermal Considerations The S200R series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 220uF maximum capacitive load for dual outputs and 470uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in an experimental apparatus. Input Source Impedance Position of air velocity probe and thermocouple The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. 5 15mm / 0.6in MINMAX 50mm / 2in Air Flow DUT REV:0 2005/04 S200R Series Mechanical Dimensions Connecting Pin Patterns Top View ( 2.54 mm / 0.1 inch grids ) Single Output 10.2 [0.40] Side 0.50 [0.020] 2.0 [0.08] 2.54 [0.100] 2.5 [0.10] 3.8 [0.15] 31.8 [1.25] 10 11 12 Bottom 24 23 22 Tolerance Pin 20.3 [0.80] 1 2 3 15.22 [0.600] Dual Output 15 14 13 Millimeters Inches X.X{0.25 X.XX{0.01 X.XX{0.13 {0.05 X.XXX{0.005 {0.002 Pin Connections Physical Characteristics Pin Single Output Dual Output 1 +Vin +Vin 2 NC -Vout 3 NC Common 10 -Vout Common 11 +Vout +Vout 12 -Vin -Vin 13 -Vin -Vin 14 +Vout +Vout 15 -Vout Common 22 NC Common 23 NC -Vout 24 +Vin +Vin 31.8*20.3*10.2 mm Case Size : Case Material : Non-Conductive Black Plastic Weight : 12.1g Flammability : UL94V-0 1.25*0.80*0.40 inches NC: No Connection The S200R converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability. REV:0 2005/04 MINMAX 8