Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI Secondary Control for Energy-Saving AC Adaptor Monolithic IC MM1548 Outline This IC is secondary control on AC adaptors that have energy-saving mode. The energy-saving mode function operates when charging is completed or when the set is unplugged, thus greatly reducing AC adaptor power consumption. When a set is connected, normal mode automatically starts and charging starts. Compared to the conventional MM1529, this IC is smaller and has fewer external components. Features 1. Automatic switching between energy-saving mode and normal mode 2. Current consumption (energy-saving mode) 60µA 3. Current consumption (normal mode) 1.5mA 4. Uses one photocoupler to control oscillator primary side. 5. One photocoupler is used to control rated voltage and rated current and switching between energy-saving and normal modes. Package SOT-26 Pin Assignment 1 6 2 5 3 4 SOT-26 1 OUT 4 PO1 2 CNT 5 GND 3 VCC 6 CS Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI Block Diagram Load detection resistor RLS PC1 RLB transformer secondary side Primary-side switching control RL1 PO1 VCC 4 CNT 3 OUT 2 Photocoupler-turn-off 1 Voltage buffer COUT Input/output difference control (VCC-OUT=200mV) Load detection(current) (115mV 200mV) ROS1 1.25V Reference voltage VCC=4.6V VCC Load detection(voltage) (VCC=3.5V) Constant voltage control (VCC=5.1V) 5k ROS2 Over voltage detection (7V) Constant current control (CS=114.4mV) (CS=34mV) Reference voltage decrease (drop) 5 GND 6 RCS Constant current detection resistor CS Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI Pin Description Pin No. Pin Name 1 OUT Function Internal equivalent circuit Output (+) pin. Connect Registor for load detection 1 V CC between VCC pin, and connect collector of PNP power transistor. 2 CNT PNP power transistor control pin. Connect base of PNP power transistor. 3 VCC 2 (+) power supply pin. This pin doubles load detection pin. 3 Connect load detection resistor between OUT pin, and connect emitter of PNP power transistor. 4 PO1 1.25V Photo diode drive pin of photocoupler 4 for constant-current and constantvoltage control. Connect to cathode of diode. 5 GND 6 CS Ground pin of this IC. Overcurrent detection pin. V CC This pin doubles as output- pin. Connect Resistor for overcurrent detection between GND pin. 6 Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI Absolute Maximum Ratings (Ta=25°C) Item Symbol Ratings Unit Storage temperature TSTG –40~+125 °C Operating temperature TOPR –30~+85 °C Supply voltage VCC max. –0.3~+18 V Allowable loss Pd 150 (alone) mW Recommended Operating Conditions Item Symbol Ratings Unit Operating temperature TOPR –30~+85 °C Supply voltage VOP +2.5~+12 V Electrical Characteristics (unless otherwise specified, Ta=+25°C, Vcc=4.9V) Item Symbol Test Conditions Current consumption1(energy saving mode) ICC1 VCC=4.4V, VOUT=4.4V, VCS=0V Current consumption2(normal mode) ICC2 VCC=5.3V, VOUT=5.0V, VCS=0V Voltage control section Output inversion voltage VO IIN=5mA, VOUT=VCC–0.3V, VCS=0V OUT input sink current IOUT VCC=4.9V, VOUT=4.9V, VCS=0V PO1 output sink current 1 IPO1 VCC=5.3V, VOUT=5.0V, VCS=0V VPO1=0.5V Constant current control Output inversion voltage 1 VCC=4.9V, RCS1=1kΩ, VOUT=4.6V, RCS2=40kΩ, IIN=5mA VCS1 (Constant current control) Output inversion voltage 2 VCC=2.0V, RCS1=1kΩ, VOUT=0V, RCS2=40kΩ, IIN=5mA VCS2 (Constant current control drop) CS input source current ICS VCC=4.9V, VOUT=4.6V, VCS=0.1V Power supply voltage rejection ratio PSRR2 VCC=3.7V 4.4V, VCS=VCS1–10mV, RL1=5kΩ PO1 output sink current 2 IPO2 VCC=4.9V, VOUT=4.6V, VCS=0.2V, VPO1=0.5V Input-output difference control Input-output difference control voltage VLS VCC=5.1V, RLS=4.7kΩ, RLB=100Ω, RO=5kΩ CNT output sink current ICNT VCC=5.1V, VOUT=4.8V, VCS=0V, VCNT=0.8V Load detection Load detection voltage VLSP1 VCC=4.9V, RL1=47kΩ, VOUT=4.9V L, VCS=0V Energy saving detection voltage VLSP2 VCC=4.9V, RL1=47kΩ, VOUT=L 4.9V, VCS=0V (load detection release voltage) 3.5V undervoltage detection VOL1 VCC=H L, RL1=10kΩ, VOUT=VCC, VCS=0V 3.5V undervoltage detection hysteresis VOL1H VCC=L H, RL1=10kΩ, VOUT=VCC, VCS=0V 4.6V undervoltage detection VOL2 VCC=H L, RL1=47kΩ, VOUT=VCC, VCS=0V PO1 output sink current 3 IPO3 VCC=4.9V, VOUT=4.6V, VCS=0V, VPO2=1.0V VCC=4.9V, VOUT=4.9V, VCS=0V, VPO2=4.6V PO1 output source current IPO4 Constant current mode selection 2pin(CNT pin) disable voltage VCNTO VCC=H L, VCNT=0.8V, VOUT=VCC–0.3V, VCS=0V, ICNT < 1mA Constant current mode selection threshold VCSS VCC=4.9V, RCS1=1kΩ, VOUT=4.6V, RCS2=20kΩ, IIN=5mA, VCS < VCS min. (between VCC and OUT) Min. Typ. Max. Unit. 60 110 µA 1.5 3.0 mA 4.99 5 5.10 25 17 5.21 150 V nA mA 111.2 114.4 117.6 mV 22 34 100 60 5 5 70 17 nA dB mA 140 5 200 30 260 mV mA 170 200 230 mV 85 115 145 mV 3.4 3.5 350 4.60 200 5.0 3.6 V mV V µA mA 4.47 100 1.0 mV 4.73 400 2.4 V 0.6 V Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI Measuring Circuit 1 ICC1, ICC2, IOUT, ICS, IPO1, IPO2, IPO3, IPO4, ICNT I PO1 A 4 5 GND I CS A V CS V PO1 6 3 A CNT 2 A OUT 1 A PO1 CS VCC I CC I CNT I CNT V OUT V CNT V CC VCC VOUT VCS VPO1 VCNT ICC1 4.4V 4.4V 0.0V OPEN OPEN ICC2 5.3V 5.0V 0.0V OPEN OPEN IOUT 4.9V 4.9V 0.0V OPEN OPEN ICS 4.9V 4.9V 0.1V OPEN OPEN IPO1 5.3V 5.0V 0.0V 0.5V OPEN IPO2 4.9V 4.6V 0.2V 0.5V OPEN IPO3 4.9V 4.6V 0.0V 1.0V OPEN IPO4 4.9V 4.9V 0.0V 4.6V OPEN ICNT 5.1V 4.8V 0.0V OPEN 0.8V Measuring Circuit 2 VLSP1, VLSP2, VOL1, VOL2 RL1 RL3 4 PO1 5 GND VCC 3 CNT 2 RL2 V 6 CS OUT 1 V V OUT VCC VOUT VCS V CC VPO1 VCNT VLSP1 4.9V 4.9 4.6V 0V RL1=47kΩ RL3=10kΩ VLSP1 4.9V 4.6 4.9V 0V RL1=47kΩ RL3=10kΩ VOL1 3.7 3.3V VCC 0V RL1=10kΩ OPEN VOL2 4.8 4.4V VCC 0V RL2=47kΩ OPEN Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI Measuring Circuit 3 VLS 4 PO1 VCC 2SB1424 3 5 GND V CNT 2 100Ω 6 V CC RLS RLB CS 4.7k OUT 1 COUT RO 5kΩ 100µF Measuring Circuit 4 RL1 PSRR2 5kΩ 4 PO1 VCC 3 V 10kΩ 5 GND V CC 3.7V 4.4V CNT 2 100Ω 6 CS OUT 1 V OUT V CS V CC–0.3V Measuring Circuit 5 VO I in 5mA 4 V PO1 5 GND 6 CS VCC 3 CNT 2 OUT 1 V OUT Measuring Circuit 6 VCS1, VCS2 I in 5mA 4 PO1 VCC 3 V CC RCS2 5 GND CNT 2 V 6 RCS1 CS OUT 1 V OUT Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI Operation Voltage between VCC and OUT(200mV) Load current RLS Output (+) 470Ω CNT VCC 200mV PC1 200mV RLB 100Ω OUT Input/output difference control Load current detection 115mV Energy saving current detection Energy saving mode Normal mode Voltage drop detection (V=4.6V) Voltage drop detection (VCC=3.5V) ROS1 REF ROS2 Overvoltage detection (VCC, OUT=7V) Constant voltage control (VCC=5.1V) Energy saving mode control (3.5V :ON, 5.1V :OFF) Load Supply transistor Constant current control (CS=114.4mV) (Io=520mA) Photocoupler-turn-off(4.6V ) PO1 drive(Load 5kΩ) PO1 drive Photocoupler PC1 control PO1 GND RCS 0.22Ω CS (–) 1. Operation of Blocks 1.1 Input/output difference control In the normal mode that a load current is detected and the system supplies the load current through the Supply Transistor (PNP type), MM1548 controls CNT current flowing into the base of Supply Transistor to keep the differential voltage between VCC and OUT (Vce of Supply Transistor) at 200mV. 1.2 Load current detection and Energy saving current detection When load current increases in energy saving mode and the differential voltage between VCC and OUT exceeds VLSP1 (200mV), MM1548 changes to the normal mode, PO1 switches from open to low mode, and the photocoupler PC1turns on. As a result, the system switches primary-side switching operation to normal mode from disabled. The switching voltage has following hysteresis if load current is increasing ( VLSP1) or decreasing ( VLSP2). ( hysteresis: VLSP1 = 200mV < > VLSP2 = 115mV) When the differential voltage between VCC and OUT falls to VLSP2 (115mV), MM1548 changes to the energy saving mode, and the photocoupler-turn-off circuit switches compulsory photocoupler current to zero under the condition that load current is decreasing in normal mode and Vcc = 4.6V or more. 1.3 Voltage drop detection When VCC voltage falls to 4.6V in the energy saving mode, MM1548 stops the photocoupler-turn-off circuit operation to save consumption current of MM1548. When VCC voltage falls to 3.5V in the energy saving mode, MM1548 changes to the normal mode. As a result, Out voltage (output of secondary side) swings intermittent between 4.9V and 3.5V. 1.4 Constant current control When load current is increasing in the normal mode, and the differential voltage between CS and GND exceeds VCS1(114.4mV typ.), PO1 switches from open to low mode, and the photocoupler PC1 turns on. As a result, MM1548 changes to the CC(constant current) mode, and the load current is controlled that CS voltage keeps VCS1. 1.5 Constant voltage control When MM1548 is in normal mode and isn't in constant current mode, it is in CV(constant voltage) mode, and PO1 current is controlled that VCC voltage keeps 5.1V (equal to internal 1.25V: REF voltage). Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI 1.6 Overvoltage detection When VCC voltage or OUT voltage exceeds 7V (overvoltage), overvoltage detection circuit turn on. As a result, PO1 sink current is controlled to turn on the photocoupler PC1, and system is protected from overvoltage. This circuit also detects negative voltage applied CS pin, and when it is detected, PO1 current is turned off for overvoltage protection. Vo(5.1V typ.)– VLS(0.2V typ.) Output voltage (between OUT and CS) [V] 2. Design principles for each mode AC adaptor output is controlled by following 4 mode under usage with MM1548. Switching of each control mode is explained as follow. Energy saving mode (PO1:Open) CV MODE (PO1:Control) VCS(115mV typ.) Energy saving current detection (load detection release ) Load current detection CC MODE (PO1:Control) CC MODE Drop curve (PO1:Control) Load current [A] (115mV/RLS) (200mV/RLS) 34mV/RCS 114.4mV/RCS 2.1 for Output voltage In MM1548 series, the output voltage can't be adjusted by external resistor, because referential voltage terminal (REF pin) for adjustment is build in the chip. Instead of voltage adjustment, you can chose output voltage by select the rank of MM1548 series. Output voltage is lower 0.2V (equal to in-out differential control voltage) than 5.1V(equal to the value set by ROS1 and ROS2). [Formula] Output voltage = Vo – VLS = {1+(ROS1/ ROS2)} 1.25 – VLS = {1+(2460k/800k)} 1.25 – 0.2 = 4.9V (Vo = 5.1V) ( VLS = 0.2V) Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI 2.2 for Constant current detection (RCS adjust method) Constant current value is set by RCS value as load detection resistor. On the design, constant current operation changes when [load current] > 520[mA] in the case of 0.22Ω use. [Formula] [Constant current control] = VCS1 / RCS [Drop curve] = VCS2 / RCS (VCS1 = 114.4mV) (VCS2 = 34mV) RCS(constant current detection resistor) - constant current control value 1200 constant current control value [mA] 1100 I= (VCS1) / RCS 1000 900 800 min. 700 typ. 600 0.22Ω max. 500 400 300 200 0.1 1.0 RCS(constant current detection resistor) [Ω] 2.3 Description of load detection and energy saving detection (RLS adjust method) Load detection current and energy saving detection current is set by RLS as load detection resistor. On the design, each current changes when [current flows through RLS] > 240µA, in the case of 470Ω use. [Formula] [Load detection current] = ( VLSP1 / RLS) ( VLSP1 = 200mV) [Energy saving detection current] = ( VLSP2 / RLS) ( VLSP2 = 115mV) RLS (Load detection resistor) - Energy saving detection current 1200 Energy saving detection current [µA] 1100 I= ( 1000 VLSP2) / RLS 900 800 700 min. 600 500 typ. 470Ω max. 400 300 200 100 0 0.1 1 RLS (Load detection resistor) 10 [kΩ] Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI Timing Chart Constant voltage control Energy saving mode [Io<115mV / RLS] Normal mode [Io>115mV / RLS] VCC VCC 5.1V 2 4.9V VCC, OUT PIN (secondary side output) 1 OUT 5.1V 4.9V 3.5V 0V 0V 0mA 0mA ON ON OUT 3 PO1 current (load det. + constant voltage control output) 4 Primary side switching OFF OFF Normal mode Energy saving mode Energy saving mode Normal mode Normal mode Constant current control Drop control [VCC<2.0V] Normal control [VCC>2.0V] 2 1 VCC, OUT PIN (secondary side output) 2V VCC 200mV OUT 0V 2V over 0.6V 0V OUT 3 PO1 current (load det. + constant voltage control output) 0mA 0mA ON ON OFF OFF 4 Primary side switching 114.4mV 5 CS terminal (constant current control input) 34mV 0mV 0mV 1 4 AC input 2 output RL S + Rectifying circuit Delay circuit Smoothing circuit VCC CNT OUT MM1548 PO1 GND CS RCS Switching interruption control Switching circuit 5 3 Signal detection circuit – Photocoupler Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI Timing Chart Load / Energy-saving detection Load current decrease Load current decrease 5 Load current Load detection current (200mV/RLS) Energy saving current (115mV/RLS) 0mA VCC 5.1V 1 VCC PIN 4.9V 115mV 2 OUT PIN 200mV OUT 0V 3 PO1 PIN Low(Load 5kΩ) Open 4 CNT PIN Control Open Load current increase Load current increase 5 Load current Load detection current (200mV/RLS) Energy saving current (115mV/RLS) 0mA 1 VCC PIN 2 OUT PIN VCC 5.1V 4.9V 200mV OUT 0V 3 PO1 PIN Low(Load 5kΩ) Open 4 CNT PIN Control Open 1 AC input 2 5 RLS Output + 4 Rectifying circuit Delay circuit Smoothing circuit VCC CNT OUT MM1548 PO1 GND CS RCS Switching interruption control Switching circuit signal detection circuit 3 Photocoupler – Secondary Control for Energy-Saving AC Adaptor MM1548 MITSUMI Application Circuit 6.8 R7 Q5 OUTPUT + C9 220µ R18 100 GND CS 470 0.22µ R17 0.22 R11 R16 10k C5 PO1 C10 R19 10 Q6 10k PH1 C11 2200p DC4.9V 520mA VCC CNT OUT 1000p 0.1µ R14 100k R12 C13 0.0056µ D2 C4 3.3M R8 100k R13 R9 4700p C3 R10 10k C6 0.22µ Q4 470 MM 1548 Q1 Q3 470 D4 1M R2 C7 470µ R5 1.5M D3 470 Q2 L2 R15 270k R4 D1 T1 R3 R1 C12 4.7µ AC100V C2 4.7µ L1 2.2M 10 R20 C8 220µ INPUT –