ISO-9001 CERTIFIED BY DSCC 6W DUAL DC-DC CONVERTERS DAC2800D SERIES M.S.KENNEDY CORP. 4707 Dey Road Liverpool, N.Y. 13088 (315) 701-6751 HI-REL DESIGN • WAVE SOLDERABLE PACKAGE • ALL CERAMIC CAPACITORS • SURFACE MOUNT MAGNETICS FEATURES — DUAL OUTPUT • REPLACES APEX DHC2812D & DHC2815D • BOTH OUTPUTS FULLY REGULATED • NO DERATING — –55°C TO +125°C • HIGH ISOLATION — 500V • TRACKING OUPUT V ADJUSTMENT — STANDARD • REMOTE SHUTDOWN • 11 TO 50V INPUT WITH 5 WATT OUTPUT • AVAILABLE WITH ±12V OR ±15V OUTPUTS TYPICAL APPLICATION DESCRIPTION The DAC2800D series of DC-DC converters provides the ruggedness reliability and features required to meet the advanced design challenges of today's hi-rel market. This has been accomplished while retaining a power density of 15 W/ in3 and 375 mW/gram of power/package performance. The use of advanced substrate and reflow soldering techniques during construction results in a rugged, cost-effective, and completely solderable package. The DAC2800D hybrid converter series utilizes all ceramic capacitors, surface mount magnetics, and ultrasonically bonded wires to provide reliable operation at all operating temperatures while surviving G forces of up to 500 G. The DAC2800D series has two fully regulated tracking outputs. Standard features include output fault monitoring and/or turn on voltage point programming via the shutdown pin. All three functions may be implemented simultaneously with a minimum of external components. An output voltage adjustment / load compensation pin which adjusts both outputs simultaneously is also standard. Fault tolerant design protects these converters from most external circuit faults. The +output and output adjust pins will withstand +25 V while the shutdown pin will withstand +50 V, protecting the converters from a variety of system or board faults e.g. solder bridges etc. Unique load fault protection circuitry allows this converter to pull up loads having difficult static load line characteristics and allows short term load excursions significantly beyond ratings in most applications. A transformer isolated flyback converter topology operating at a switching frequency of 400 kHz allows operation over a wide input voltage range. Internal filtering of outputs eliminates the need for external capacitors in many applications. The 8-pin DIP package is hermetically sealed and isolated from the internal circuits. Heat sinking is recommended for full power operation at elevated ambient temperatures. BLOCK DIAGRAM 6 1 2 PWM FEED FORWARD CONTROLLER 5 PASS 7 3 ERROR AMPLIFIER REFERENCE AND ISOLATION 4 EXTERNAL CONNECTIONS 1 2 3 4 5 1 +OUTPUT OUTPUT COMMON -OUTPUT ADJUST/COMP SHUTDOWN PLUS 8 CASE 7 -INPUT 6 +INPUT Rev. B 12/03 ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS DAC2812D • DAC2815D ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS PARAMETER DAC2812D 50Vdc 80V @ 50ms 360mA4 –65°C,150°C 300°C INPUT VOLTAGE RANGE (Pin 7 to 6 or 5) INPUT TRANSIENT (Pin 7 to 6) OUTPUT CURRENT (Continuous) TEMPERATURE, Storage TEMPERATURE, Pin Soldering 10s DAC2812D DAC2815D 50Vdc 80V @ 50ms 288mA4 –65°C,150°C 300°C DAC2815D TEST CONDITIONS1 MIN TYP MAX MIN TYP MAX UNITS –55°C ↔ 125°C +Io=–Io =10% VIN = 16 ↔ 40 VIN = 11 ↔ 50 VIN = 16 ↔ 40 VIN = 11 ↔ 50 +Io=–Io=100% VIN = 11 ↔ 50; +Io= –Io = 100% 11 11.9 28 12 ±225 ±208 50 12.1 3604 3334 5.4 5 11 14.9 28 15 ±180 ±167 50 15.1 2884 2674 5.4 5 60 64 5 61 65 5 Vdc Vdc mAdc mAdc W W % mV STEADY STATE CHARACTERISTICS INPUT VOLTAGE RANGE OUTPUT VOLTAGE (+/–) OUTPUT CURRENT –55°C × 125°C OUTPUT POWER –55°C × 125°C EFFICIENCY LINE REGULATION LOAD REGULATION +(+Io=0–160%) – (-Io= 0 – 160%) OPERATING TEMPERATURE, CASE TEMPERATURE COEFFICIENT (Vout +/–) INPUT RIPPLE CURRENT WITH 1µH SERIES INDUCTANCE OUTPUT RIPPLE VOLTAGE LOAD CAPACITANCE3 (PER OUTPUT OVER –55°C × 125°C) SHORT CIRCUIT DISSIPATION QUIESCENT INPUT CURRENT INHIBITED –Io=40%2 +Io=40%2 5 20 –55 125 0.006 340 45 15 Bandwidth = 10kHz → 1MHz Bandwidth = 10kHz → 1MHz Bandwidth = 10kHz → 1MHz VIN = 16 ↔ 40 VIN = 11 ↔ 50 0.9 5 15 –55 0.006 340 45 15 60 100 50 0.5 50 1.25 70 2.5 400 500 125 0.09 mV mV °C 0.5 50 1.25 70 2.5 %/°C mArms mArms mVrms µF µF W mA mA 400 500 MΩ pF 60 100 50 ISOLATION CHARACTERISTICS (INPUT/OUTPUT/CASE) LEAKAGE RESISTANCE LEAKAGE CAPACITANCE DYNAMIC CHARACTERISTICS LINE STEP RESPONSE VOLTAGE CHANGE RECOVERY TIME (99%) WITH 50 µF OUTPUT CAPACITORS3 VOLTAGE CHANGE RECOVERY TIME (99%) LOAD STEP RESPONSE VOLTAGE CHANGE RECOVERY TIME (99%) WITH 50 µF OUTPUT CAPACITORS3 VOLTAGE CHANGE RECOVERY TIME (99%) START-UP OVERSHOOT SHUTDOWN DELAY SHUTDOWN RECOVERY 500 Vdc 10kHz 100 100 VIN = 16 ↔ 40 Vdc 200 250 200 250 mV µS 150 400 150 400 mV µS 400 200 400 200 mV µS 300 300 0 250 40 300 300 0 250 40 mV µS mV µS mS +Io=–Io=50↔100% VIN = 0 → 28 Vdc Pin 5 = >10 ↔ <8 Vdc Pin 5 = > 8 ↔ <10Vdc 2 500 60 500 60 Rev. B 12/03 ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS NOTES: 1. 2. 3. 4. DAC2812D • DAC2815D Unless otherwise stated TC = 25°, VIN = 28V, –Io= +Io= 100%, Regulation measured on output pins 1/16" from case. Io= 100% means 2.5 or 2.7 watts. Capacitors should be connected from + to common and – to common only. Capacitance value imbalance should not be more than 4:1. Up to 80% of total load may be drawn from either output. PACKAGE & THERMAL SPECIFICATIONS MIN WEIGHT TEMPERATURE RISE, junction to case TEMPERATURE RISE, ambient 3 TYP MAX UNITS 14 17 30 25 GRAMS °C °C/W Rev. B 12/03 TYPICAL PERFORMANCE GRAPHS DAC2812D EFFICIENCY CONTOURS EFFICIENCY CONTOURS 63% 65% 20 66% 1 2 3 4 5 6 OUTPUT CURRENT, POUT (W) +VOUT –LOAD = 90mA +LOAD 90mA NO OUTPUT BUS CAPCITANCE 2 3 4 5 OUTPUT CURRENT, POUT (W) +VOUT +LOAD = 90mA –VOUT 360mA –LOAD 90mA NO OUTPUT BUS CAPACITANCE TIME, t (100µsec/DIV) 16 OUTPUT RESPONSE, X (UNITS/DIV) 20V 500mV 500mV TURN ON VOLTAGE, ETO (V) 20 12 10K 20K 30K 40K 60K 90K SET POINT RESISTOR, RSP (Ω) AUDIO REJECTION, AV (dB) 63% TIME, t (100µsec/DIV) LINE TRANSIENT RESPONSE 24 –20 –VOUT 360mA TURN ON THRESHOLD 28 0 62% 20 – LOAD TRANSIENT RESPONSE OUTPUT RESPONSE, X (UNITS/DIV) 0 60% TURN ON RESPONSE +VOUT OUTPUT LOAD = 225mA +VOUT –VOUT VIN 40V 16V NO OUTPUT CAPACITANCE TIME, t (100µsec/DIV) RESPONSE, X (UNITS/DIV) 10 V 2V 11 OUTPUT RESPONSE, X (UNITS/DIV) INPUT VOLTAGE, VIN (V) 12 58% 30 10 1 2 3 4 5 OUTPUT POWER, POUT (W) + LOAD TRANSIENT RESPONSE OUTPUT DC CURRENT RATING 13 65% 55% 67% LOW LINE DROP OUT 16 14 20 10 1 2 3 4 5 OUTPUT POWER, POUT (W) 15 62% 1V 1 30 2A 30 59% 50% 40 1V 60% 55% 1V 55% TEMP = –55°C 50% 40 TEMP = 125°C 40% 100mA 50% 40 40% INPUT VOLTAGE, VIN (V) TEMP = 25°C INPUT VOLTAGE, VIN (V) INPUT VOLTAGE, VIN (V) 40% 10 50 50 50 10 EFFICIENCY CONTOURS +12V OUTPUT LOAD = 225mA –12V +VOUT VIN 28V 0V INCLUDES 50µF ON EACH OUTPUT TIME, t (10msec/DIV) AUDIO REJECTION VIN = 28V IOUT = 225 mA –40 –60 –80 –100 1K 10K FREQUENCY, f (Hz) 100K 4 Rev. B 12/03 TYPICAL PERFORMANCE GRAPHS DAC2815D EFFICIENCY CONTOURS 50% 55% 30 62% 63% 20 65% 66% 10 1 25 11 10 0 1 2 3 4 5 OUTPUT POWER, POUT (W) 6 1V –VOUT 288mA 20 16 OUTPUT RESPONSE, X (UNITS/DIV) 20V 500mV 500mV TURN ON VOLTAGE, ETO (V) 24 12 10K 20K 30K 40K50K 70K 90K SET POINT RESISTOR, RSP (Ω) AUDIO REJECTION, AV (dB) +LOAD NO OUTPUT BUS CAPCITANCE 40 52% 56% 59% 30 61% 62% 20 2 3 4 5 OUTPUT CURRENT, POUT (W) – LOAD TRANSIENT RESPONSE +VOUT + LOAD = 72mA –VOUT 288mA 72mA – LOAD NO OUTPUT BUS CAPACITANCE TIME, t (100µsec/DIV) LINE TRANSIENT RESPONSE TURN ON THRESHOLD –20 72mA 50% TIME, t (100µsec/DIV) 28 0 –VOUT TURN ON RESPONSE +VOUT OUTPUT LOAD = 182mA +VOUT –VOUT VIN NO OUTPUT CAPACITANCE TIME, t (100µsec/DIV) TEMP = 125°C 40% 10 1 4 –LOAD = 72mA 1A 12 OUTPUT RESPONSE, X (UNITS/DIV) INPUT VOLTAGE, VIN (V) 13 .8 1.6 2.4 3.2 OUTPUT CURRENT, IOUT (A) LOAD TRANSIENT RESPONSE OUTPUT DC CURRENT RATING 14 71% 20 LOW LINE DROP OUT 16 15 64% 66% 68% 69% 70% 30 15 2 3 4 5 OUTPUT CURRENT, POUT (W) TEMP = –55°C OUTPUT RESPONSE, X (UNITS/DIV) 40 35 50 50% 55% 60% INPUT VOLTAGE, VIN (V) TEMP = 25°C 40% RESPONSE, X (UNITS/DIV) 10 V 2V 40% INPUT VOLTAGE, VIN (V) INPUT VOLTAGE, VIN (V) 50 EFFICIENCY CONTOURS 1V 40 1A EFFICIENCY CONTOURS 0V +15V OUTPUT LOAD =182mA –VOUT VIN 0V –15V 28V INCLUDES 50µF ON EACHOUTPUT TIME, t (10msec/DIV) AUDIO REJECTION VIN = 28V IOUT = 182mA –40 –60 –80 –100 1K 10K FREQUENCY, f (Hz) 100K 5 Rev. B 12/03 APPLICATION INFORMATION DAC2812D • DAC2815D low for at least 100 mS and return high. If the load fault is still present pin 5 will return low and the cycle will repeat. A resistor > 400K( from pin 5 to 7 provides pull down for pin 5 if there is no input setpoint programming resistor already in place. OUTPUT ADJUST / COMP The output voltage of the DAC2800D may be adjusted from 90% to 110% of nominal value by the use of a 150K( potentiometer as shown. Adjustment beyond this range is possible, however certain characteristics of the converter such as but not limited to input voltage range, efficiency, ripple and temperature performance will change. Characterization by the user is recommended in such applications. 4 1 LOAD FAULT RESPONSE The DAC2800D series of DC-DC converters share load fault philosophies. Load fault conditions include short-circuit and severe overload conditions. The DAC2800D converter series responds to load faults by turning off all power conversion circuits for 250 mS and then attempting to restart for 10 mS (typical). The net "on" duty factor during a fault is very low resulting in low converter dissipation and immunity from overheating at 125°C. Current beyond rated can flow into the load at startup time. This allows the converter to bring up capacitive and other difficult load types more reliably than competing converters. 2 150K 10nF Adjust/comp (pin 4) may be driven by external circuitry referenced to pin 2 (-output) if desired. Grounding pin 4 causes voltage to increase (25% typically) while driving pin 4 above 1.3 V causes output voltage to decrease. Pin 4 may be driven negative without damage, however the resultant increase in converter output voltage should be considered. Pin 4 may be driven through 10K( or more if connection of the comp function is also required. The comp function of pin 4 allows load transient response to be tailored to suit specific application requirements. This feature may be utilized by connecting a 10nF or less capacitor between pins 4 and 1. Vo O Io O SHUTDOWN PLUS NORMAL Pin 5 is used for remote shutdown, output fault detection, and/or setting the input voltage point at which the converter will turn on as shown in the typical application diagram. No connection to pin 5 is necessary for normal operation of the converter. Pin 5 is referenced to pin 7 (-input). Shutdown may be implemented by simply connecting pin 5 to an open collector logic output or switch rated at 2.5 mA, 25 Vdc or higher. Input voltage turn on point is programmed with a single resistor from pin 5 to 7. An input turn on/off hysteresis (typically 3.5% of Vin) will be observed. This should be considered when making or verifying set point adjustment. The value of the setpoint resistor may be determined by the following: 210 * 10 3 R = ETO – 9.5 LOAD FAULT NORMAL TIME O (+/– 10% accuracy at 25 C) O Set point temperature coefficient is typically + 400ppm/ C Output fault monitoring is accomplished by observing pin 5 with a high impedance monitoring circuit. Pin 5 voltage drops from over 10 V to below 1 V when a load fault causes the converter's fault protection circuitry to activate. It will remain 6 Rev. B 12/03 MECHANICAL SPECIFICATIONS NOTE: ALL DIMENSIONS ARE ±0.010 INCHES UNLESS OTHERWISE LABELED. ESD Triangle indicates Pin 1. ORDERING INFORMATION DAC2812D SCREENING BLANK= INDUSTRIAL; E= EXTENDED RELIABILITY; H= CLASS H DUAL OUTPUT OUTPUT VOLTAGE 12=±12V; 15=±15V NOMINAL INPUT VOLTAGE GENERAL PART NUMBER The above example is an industrial grade ±12V dual output converter M.S. Kennedy Corp. 4707 Dey Road, Liverpool, New York 13088 Phone (315) 701-6751 FAX (315) 701-6752 www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however, and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet. 7 Rev. B 12/03