PD2401 AC Solid State Relays INTEGRATED CIRCUITS DIVISION Parameter AC Operating Voltage Load Current On-State Voltage Drop (IL=1Arms) Rating 240 1 1.2 Features • Load Current up to 1Arms • Blocking Voltages up to 500VP • 3750Vrms Input to Output Isolation • 5mA Sensitivity • Zero-Crossing Detection • DC Control, AC Output • TTL and CMOS Compatible • Low EMI and RFI Generation • High Noise Immunity • VDE compatible • Machine Insertable, Wave Solderable Applications • Programmable Control • Process Control • Power Control Panels • Remote Switching • Gas Pump Electronics • Contactors • Large Relays • Solenoids • Motors • Heaters Units Vrms Arms Vrms Description The PD2401 is an AC Solid State Switch using optical coupling with dual power SCR outputs to produce an alternative to optocoupler and Triac circuits. The PD2401 switches are robust enough to provide a blocking voltage of up to 500VP and max surge current rating of 20A. In addition, tightly controlled zero-cross circuitry ensures switching of AC loads without the generation of transients. The input and output circuits are optically coupled to provide 3750Vrms of isolation and noise immunity between control and load circuits. As a result the PD2401 is well suited for industrial environments where electromagnetic interference would disrupt the operation of electromechanical relays. Approvals • UL Recognized Component: UL 508 File E69938 • CSA Certified Component: Certificate LR43639-8 Ordering Information Part # PD2401 Description 4-Pin (16-Pin Body) DIP Package (25/Tube) Pin Configuration 1 16 - LED + LED ZC 10 AC Load 8 AC Load Pb DS-PD2401-R13 e3 www.ixysic.com 1 INTEGRATED CIRCUITS DIVISION PD2401 Absolute Maximum Ratings @ 25ºC Parameter Blocking Voltage Reverse Input Voltage Input Control Current Peak (10ms) Input Power Dissipation 1 Total Package Dissipation 2 Isolation Voltage, Input to Output Operational Temperature Storage Temperature 1 Derate linearly 1.33 mW / ºC 2 Derate linearly 16.6 mW / ºC Min 3750 -40 -40 Max 500 5 100 1 150 1600 +85 +125 Units VP V mA A mW mW Vrms ºC ºC Absolute Maximum Ratings are stress ratings. Stresses in excess of these ratings can cause permanent damage to the device. Functional operation of the device at conditions beyond those indicated in the operational sections of this data sheet is not implied. Electrical Characteristics @ 25ºC Parameter Output Characteristics AC Operating Voltage Load Current (Continuous) Maximum Surge Current Off-State Leakage Current On-State Voltage Drop Critical Rate of Rise Switching Speeds Turn-On Turn-Off Zero-Cross Turn-On Voltage Operating Frequency 1 Load Power Factor for Guaranteed Turn-On 2 Capacitance Input-To-Output Input Characteristics Input Control Current For Normal Environment For High Noise Environment Input Voltage Drop Input Dropout Voltage Reverse Input Current 1 2 2 Conditions Symbol Min Typ Max Units IF=5mA VL=120-240VAC t<16ms VL=500VDC IL=1.0Arms - VOP IL IPEAK ILEAK dV/dt 20 0.005 1000 1200 240 1 20 1 1.2 - Vrms Arms A mA Vrms V/µs IF=5mA ton toff 20 0.25 - 2 3 0.5 0.5 5 1 500 - 0.9 0.8 - 1.2 - 5 10 1.4 10 1st half-cycle Subsequent half-cycle - IF=5mA VR=5V PF CI/O IF VF IR Cycles V V Hz pF mA V V µA Zero Cross 1st half-cycle @ < 100Hz. Snubber circuits may be required at low power factors. www.ixysic.com R13 INTEGRATED CIRCUITS DIVISION PD2401 PERFORMANCE DATA @ 25ºC (Unless Otherwise Noted) * Load Current, Free Air Peak Surge Current (A) 25 1.0 0.8 RTJA=60ºC/W 0.6 0.4 0.2 1.3 NOTE: Values apply to TJ=50ºC before Surge 20 Forward Voltage (V) 1.2 Load Current (Arms) Typical Forward Voltage vs. Temperature Max. Surge Current (Non-Repetitive) 15 10 5 0 0 -40 0 55 85 1.2 1.1 1.0 0.9 16 Ambient Temperature (ºC) 50 Pulse Duration (ms) 100 Typical dV/dt vs. Temperature 0 10 25 40 55 70 Ambient Temperature (ºC) 85 dV/dt Method Critical Rate of Rise (V/µs) 1400 1200 Vo 1000 800 Vo = 300V 63% dV 0.63 x 300V 189 = = dt RC RC In accordance with EIA/NARM Standards RS-443 for Solid State Relays 600 400 200 0 10% 0 25 50 Ambient Temperature (ºC) 85 RC *The Performance data shown in the graphs above is typical of device performance. For guaranteed parameters not indicated in the written specifications, please contact our application department. R13 www.ixysic.com 3 INTEGRATED CIRCUITS DIVISION PD2401 Manufacturing Information Moisture Sensitivity All plastic encapsulated semiconductor packages are susceptible to moisture ingression. IXYS Integrated Circuits Division classified all of its plastic encapsulated devices for moisture sensitivity according to the latest version of the joint industry standard, IPC/JEDEC J-STD-020, in force at the time of product evaluation. We test all of our products to the maximum conditions set forth in the standard, and guarantee proper operation of our devices when handled according to the limitations and information in that standard as well as to any limitations set forth in the information or standards referenced below. Failure to adhere to the warnings or limitations as established by the listed specifications could result in reduced product performance, reduction of operable life, and/or reduction of overall reliability. This product carries a Moisture Sensitivity Level (MSL) rating as shown below, and should be handled according to the requirements of the latest version of the joint industry standard IPC/JEDEC J-STD-033. Device Moisture Sensitivity Level (MSL) Rating PD2401 MSL 1 ESD Sensitivity This product is ESD Sensitive, and should be handled according to the industry standard JESD-625. Reflow Profile This product has a maximum body temperature and time rating as shown below. All other guidelines of J-STD-020 must be observed. Device Maximum Temperature x Time PD2401 245ºC for 30 seconds Board Wash IXYS Integrated Circuits Division recommends the use of no-clean flux formulations. However, board washing to remove flux residue is acceptable. Since IXYS Integrated Circuits Division employs the use of silicone coating as an optical waveguide in many of its optically isolated products, the use of a short drying bake could be necessary if a wash is used after solder reflow processes. Chlorine- or Fluorine-based solvents or fluxes should not be used. Cleaning methods that employ ultrasonic energy should not be used. Pb 4 e3 www.ixysic.com R13 INTEGRATED CIRCUITS DIVISION PD2401 Mechanical Dimensions PD2401 7.620 ± 0.254 (0.300 ± 0.010) 19.202 ± 0.381 (0.756 ± 0.015) 0.254 TYP (0.010 TYP) PCB Hole Pattern 0.800 DIA x 4 (0.031 DIA x 4) Pin 16 6.350 ± 0.127 (0.250 ± 0.005) Pin 1 Pin 16 7.620 (0.300) 17.780 ± 0.127 (0.700 ± 0.005) 15.240 ± 0.127 (0.600 ± 0.005) 3.302 ± 0.051 (0.130 ± 0.002) 9.144 ± 0.508 (0.360 ± 0.020) 7.239 TYP (0.285 TYP) Pin 1 2.540 ± 0.127 (0.100 ± 0.005) 15.240 (0.600) 17.780 (0.700) 4.064 TYP (0.160 TYP) 0.559 ± 0.102 (0.022 ± 0.004) 0.457 ± 0.076 (0.018 ± 0.003) Dimensions mm (inches) For additional information please visit our website at: www.ixysic.com IXYS Integrated Circuits Division makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication and reserves the right to make changes to specifications and product descriptions at any time without notice. Neither circuit patent licenses nor indemnity are expressed or implied. Except as set forth in IXYS Integrated Circuits Division’s Standard Terms and Conditions of Sale, IXYS Integrated Circuits Division assumes no liability whatsoever, and disclaims any express or implied warranty, relating to its products including, but not limited to, the implied warranty of merchantability, fitness for a particular purpose, or infringement of any intellectual property right. The products described in this document are not designed, intended, authorized or warranted for use as components in systems intended for surgical implant into the body, or in other applications intended to support or sustain life, or where malfunction of IXYS Integrated Circuits Division’s product may result in direct physical harm, injury, or death to a person or severe property or environmental damage. IXYS Integrated Circuits Division reserves the right to discontinue or make changes to its products at any time without notice. 5 Specification: DS-PD2401-R13 ©Copyright 2012, IXYS Integrated Circuits Division All rights reserved. Printed in USA. 12/22/2012