PM200DV1A120 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Q R N (10 PLACES) 5 4 N3 2 1 M (3 PLACES) B E C2E1 E2 AA G G H TERMINAL CODE N P 5. FN0 5. FP0 4. VNC 4. VPC 3. CN1 3. CP1 2. NC 2. NC 1. VN1 1. VP1 Y C W R X VP1 VCC CP1 IN FPO FO TjA C1 TjK OUT NC AMP IGBT FWDi SINK SC GND VPC VN1 CIN FNO V J Z Y Y S U T 5 4 P3 2 1 C1 F L (4 PLACES) C2E1 TjA VCC OUT FO AMP IGBT FWDi SINK GND SC £ Gate Drive Circuit E2 VNC Outline Drawing and Circuit Diagram DimensionsInches Millimeters A 4.72 120.0 B 2.76 70.0 C 1.14 +0.04/-0.02 29.0 +1.0/-0.5 D 4.17±0.010 106.0±0.25 E 2.20±0.010 56.0±0.25 F 0.37 9.3 G 0.98 25.0 H 1.50 38.0 J 0.12±0.02 3.0±0.5 K 0.26 Rad. 6.5 Rad. L 0.26 Dia. 6.5 Dia. M M6 Metric M6 N 0.025 Sq. 0.64 Sq. DimensionsInches P Q R S T U V W X Y Z AA Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit TjK IN NC Single Phase IGBT Inverter Output 200 Amperes/1200 Volts P A D K (4 PLACES) Intellimod™ Module 1.59 1.14 1.02 1.52 0.10 0.40 1.54 1.10 0.14 0.55 0.14 Dia. 0.72 Millimeters 40.5 29.0 26.0 38.5 2.54 10.16 39.0 28.0 3.5 14.0 3.5 Dia. 18.3 £ Protection Logic –Short Circuit –Over Temperature –Under Voltage Applications: £Inverters £UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200DV1A120 is a 1200V, 200 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM200 120 08/12 Rev. 1 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM200DV1A120 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature SymbolPM200DV1A120Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M6 Mounting Screws (Typical) — 43 in-lb Mounting Torque, M6 Main Terminal Screws (Typical) — 43 in-lb Module Weight (Typical) — 510 Grams Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) Surge Supply Voltage (Applied between C1-E2, Surge Value) Isolation Voltage, (60Hz, Sinusoidal, Charged Part to Base, AC 1 minute) VCC(prot)800 Volts VCC(surge)1000 Volts VRMS 2500Volts Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 1200Volts Collector Current (TC = 25°C) IC 200Amperes Peak Collector Current (Pulse) ICRM 400Amperes Emitter Current (TC = 25°C) IE 200Amperes Peak Emitter Current (Pulse) IERM 400Amperes Total Power Dissipation (TC = 25°C)*1Ptot 1388Watts Control Sector Supply Voltage (Applied Between VP1-VPC, VN1-VNC)VD 20Volts Input Voltage (Applied Between CP1-VPC, VN1-VNC)VCIN 20Volts Fault Output Supply Voltage (Applied Between FPO-VPC, FNO-VNC)VFO 20Volts Fault Output Current (Sink Current at FPO, FNO Terminals) IFO 20mA *1 Case temperature (TC) measured point is just under the chips. 2 08/12 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM200DV1A120 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units — 1.65 2.15 Volts — 1.85 2.35 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat)VD = 15V, VCIN = 0V, IC = 200A, Pulsed, Tj = 25°C VD = 15V, VCIN = 0V, IC = 200A, Emitter-Collector Voltage Pulsed, Tj = 125°C — 2.3 3.3 Volts tonVD = 15V, VCIN = 0 ~ 15V, 0.3 0.8 2.0 µs trrVCC = 600V, IC = 200A, — 0.3 0.8 µs tC(on)Tj = 125°C, — 0.4 1.0 µs toff Inductive Load — 2.4 3.3 µs tC(off) (Per 1 Arm) — 0.4 1.2 µs — — 1.0 mA — — 10.0 mA Switching Times Collector-Emitter Cutoff Current VECIE = 200A, VD = 15V, VCIN = 15V ICESVCE = VCES, VD = 15V, VCIN = 15, Tj = 25°C VCE = VCES, VD = 15V, VCIN = 15, Tj = 125°C Control Sector Circuit Current IDVD = 15V, VCIN = 15V, VP1-VPC— 2 4 mA VD = 15V, VCIN = 15V, VN1-VNC— 2 4 mA Input ON Threshold Voltage Vth(on) Input OFF Threshold Voltage Vth(off)CP1-VPC, CN1-VNC Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection (Detect Temperature of Chip) Supply Circuit Under Voltage Protection (Tj ≤ 125°C) Fault Output Current SC Applied Between -20°C ≤ Tj ≤ 125°C, VD = 15V toff(SC)VD = 15V OT OT(hys) Trip Level Reset Level UV Trip Level UVr Hysteresis IFO(H)VD = 15V, VFO = 15V*2 IFO(L)VD = 15V, VFO = 15V*2 Fault Output Pulse Width tFOVD = 15V*2 1.2 1.5 1.8 Volts 1.7 2.0 2.3Volts 300 — — Amperes — 0.2 — µs 135 — — °C —20—°C 11.5 12.0 12.5 Volts —12.5—Volts — — 0.01mA — 10 15mA 1.01.8 —ms *2 Fault output is given only when the internal SC, OT and UV protection. Fault output of SC, OT and UV protection operate by lower arms. Fault output of SC protecton given pulse. Fault output of OT, UV protection given pulse while over trip level. 08/12 Rev. 1 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM200DV1A120 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Inverter IGBT (Per 1 Element)*1 — — 0.09K/Watt Rth(j-c)D Inverter FWDi (Per 1 Element)*1 — — 0.146K/Watt Contact Thermal Resistance Case to Heatsink (Per 1 Module), — Junction to Case Thermal Resistance Rth(c-s) 0.018 — K/Watt Thermal Grease Applied*1 Recommended Conditions for Use Characteristic Symbol Supply Voltage VCC Control Supply Voltage VD Condition Applied Across C1-E2 Terminals Applied Between VP1-VPC, VN1-VNC*3 ValueUnits ≤ 800 Volts 15 ±1.5 Volts Input ON Voltage VCIN(on) Applied Between ≤ 0.8 Volts Input OFF Voltage VCIN(off)CP1-VPC, CN1-VNC ≥ 4.0 Volts PWM Input Frequency fPWM Using Application Circuit ≤ 20 kHz Arm Shoot-Through Blocking Time tDEAD For IPM’s each Input Signal ≥ 3.5 µs *1 Case temperature (TC) measured point is just under the chips. *3 With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, variation ≤ 2V peak to peak. 4 08/12 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM200DV1A120 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 160 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) VD = 17V 13 140 2.0 120 100 80 1.5 60 40 20 0 1.0 1.5 IC = 200A 1.0 2.0 Tj = 25°C Tj = 125°C 12 13 14 15 16 VD = 15V Tj = 25°C Tj = 125°C 2.0 1.5 1.0 0.5 18 0 0 50 100 150 COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) 101 101 VCC = 600V VD = 15V INDUCTIVE LOAD 160 SWITCHING TIMES, ton, toff, (μs) Tj = 25°C Tj = 125°C 140 120 100 80 60 40 toff ton 100 0.5 1.5 1.0 2.0 2.5 Tj = 25°C Tj = 125°C 10-1 101 3.0 Tj = 25°C Tj = 125°C tc(off) 100 VCC = 600V VD = 15V INDUCTIVE LOAD 20 0 SWITCHING TIMES, tc(on), tc(off), (μs) VD = 15V 180 102 tc(on) 10-1 101 103 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING LOSS COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) SWITCHING REVERSE RECOVERY LOSS CHARACTERISTICS (TYPICAL) 25 Tj = 25°C Tj = 125°C 20 Eoff 15 10 5 Eon 0 50 100 150 200 COLLECTOR CURRENT, IC, (AMPERES) 08/12 Rev. 1 250 120 VCC = 600V VD = 15V INDUCTIVE LOAD 0.5 Irr 0.4 80 Tj = 25°C Tj = 125°C 0.3 0.2 60 40 trr 0.1 0 100 0 50 100 150 200 EMITTER CURRENT, IE, (AMPERES) 20 0 250 12 SWITCHING LOSS, Err, (mJ/PULSE) 0.6 VCC = 600V VD = 15V REVERSE RECOVERY CURRENT, Irr, (AMPERES) EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 0 200 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) 200 0 17 2.5 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 30 SWITCHING ENERGY, Eon, Eoff, (mJ/PULSE) 15 REVERSE RECOVERY TIME, trr, (S) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) Tj = 25°C 180 COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) 2.5 200 0 SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) VCC = 600V VD = 15V INDUCTIVE LOAD 12 8 8 4 4 0 Tj = 25°C Tj = 125°C 0 50 100 150 200 250 EMITTER CURRENT, IE, (AMPERES) 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 70 VD = 15V 60 CIRCUIT CURRENT, (mA) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY (TYPICAL) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION TRIP RESET LEVEL, UVt, UVr, (VOLTS) CIRCUIT CURRENT VS. FREQUENCY CURRENT (TYPICAL) Tj = 25°C Tj = 125°C 50 40 30 20 10 0 0 5 10 15 20 25 20 VD = 15V UVt UVr 16 12 8 4 0 -50 100 10-3 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 10-2 10-1 101 10-1 10-2 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.09 K/W 10-3 10-5 TIME, (s) 6 100 10-4 50 100 150 10-3 100 10-3 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-2 SHORT CIRCUIT TRIP LEVEL VS. JUNCTION TEMPERATURE (TYPICAL) 2.0 VD = 15V 1.6 1.2 0.8 0.4 0 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (°C) JUNCTION TEMPERATURE, Tj, (°C) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c) Zth = Rth • (NORMALIZED VALUE) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c) Zth = Rth • (NORMALIZED VALUE) FREQUENCY CURRENT, fc, (kHz) 0 SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25°C) = 1.0 PM200DV1A120 Intellimod™ Module Single Phase IGBT Inverter Output 200 Amperes/1200 Volts 10-1 100 101 10-5 10-4 10-3 10-1 10-2 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.146 K/W 10-3 TIME, (s) 08/12 Rev. 1