QRD4518001 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Dual Diode Isolated Module 180 Amperes/4500 Volts S NUTS (3TYP) A D F F B E C N M 1 2 3 V (4TYP) G (3TYP) R (DEEP) Description: Powerex Dual Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. T (SCREWING DEPTH) Q 1 Features: High Blocking Voltage High Isolation to Baseplate Copper Baseplate 2 Benefits: 3 No Additional Insulation Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 5.51 140.0 M 0.38 9.75 B 2.87 73.0 N 0.20 5.0 C 1.89 48.0 Q 1.44 36.5 0.16 Components Required Easy Installation No Clamping Components Required Reduced Engineering Time D 4.88±0.01 124.0±0.25 R 4.0 Applications: E 2.24±0.01 57.0±0.25 S M6 Metric M6 Medium Voltage Drives High Power Converters F 1.18 30.0 T 0.63 Min. 16.0 Min. G 0.43 11.0 V 0.28 Dia. 7.0 Dia. 07/13 Rev. 3 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com QRD4518001 Dual Diode Isolated Module 180 Amperes/4500 Volts Absolute Maximum Ratings, Tj = 25 °C unless otherwise specified Ratings SymbolQRD4518001 Units Repetitive Peak Reverse Blocking Voltage VRRM4500 Volts Non-Repetitive Peak Reverse Blocking Voltage (t < 5 msec) RMS Forward Current VRSMVRRM + 100 Volts IF(RMS) 282Amperes Average Forward Current (180° Conduction, TC = 95°C) IF(AV) 180Amperes Peak One Cycle Surge Current, Non-Repetitive IFSM 3860Amperes I2t for Fusing for One Cycle Operating Temperature Storage Temperature Maximum Mounting Torque, M6 Mounting Screws 60 Hz, 100% VRRM Reapplied 50 Hz, 100% VRRM Reapplied IFSM 3475Amperes 60 Hz, No VRRM Reapplied IFSM 5800Amperes 50 Hz, No VRRM Reapplied IFSM 5215Amperes 8.3 Milliseconds I2t 140,000A2sec 10 Milliseconds I2t 151,000A2sec Tj -40 to 150 °C Tstg -40 to 150 °C — 44 in-lb 5.0Nm Maximum Mounting Torque, M6 Terminal Screws — 44 in-lb 5.0Nm Module Weight (Typical) — Isolation Voltage (@ 25°C, 60Hz, 1 min.) 2 750 Grams 1.65Pounds Vrms10.2 kV 07/13 Rev. 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com QRD4518001 Dual Diode Isolated Module 180 Amperes/4500 Volts Electrical Characteristics, Tj = 25 °C unless otherwise specified Characteristics Repetitive Peak Reverse Leakage Current Peak On-State Voltage Threshold Voltage (Low-Level) Symbol Test Conditions Min. Typ. Max. Units IRRM VRRM = 4500V, Tj = 150°C — — 3 mA VFM Tj = 150°C, IFM = 180A — — 1.35 Volts V(TO)1 Tj = 150°C, I = 15% IF(AV) to ∏IF(AV) — — 0.27 Volts — — 5.216 Slope Resistance (Low-Level) rT1 Threshold Voltage (High-Level) V(TO)2 Slope Resistance (High-Level) rT2 VTM Coefficients (Full Range) Tj = 150°C, I = ∏IF(AV) to IFSM mΩ Volts mΩ Tj = 150°C, I = 15% IF(AV) to IFSM A = 0.726 B = -577E-07 VTM = A + B Ln I + CI + D Sqrt I C = 5.22E-03 D = -3.08E-07 Thermal and Mechanical Characteristics, Tj = 25 °C unless otherwise specified Characteristics Symbol Thermal Resistance, Junction to Case Rth(j-c) Per Diode Thermal Impedance Coefficients Zth(j-c) Zth(j-c) = K1 (1-exp(-t/τ1)) K1 = 1.34E-04 + K2 (1-exp(-t/τ2)) K2 = 8.29E-03 + K3 (1-exp(-t/τ3)) K3 = 1.36E-02 + K4 (1-exp(-t/τ4)) K4 = 7.89E-02 Thermal Resistance, Case to Sink Lubricated 07/13 Rev. 3 Rth(c-s) Test Conditions Thermal Grease Applied Min. Typ. — — — — Max. Units 0.099 °C/W τ1 = 1.95E-03 τ2 = 4.90E-03 τ3 = 5.18E-02 τ4 = 0.221 0.018 °C/W λgrease = 1 W/mK 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com QRD4518001 Dual Diode Isolated Module 180 Amperes/4500 Volts TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (JUNCTION TO CASE) MAXIMUM ON-STATE FORWARD VOLTAGE DROP TRANSIENT THERMAL IMPEDANCE, Rth(j-c), (°C/W) 5 ON-STATE VOLTAGE, VFM, (VOLTS) Tj = 150°C 4 3 2 1 0 101 102 103 104 0.12 0.10 0.08 0.06 0.04 0.02 0 10-4 10-3 10-2 INSTANTANEOUS ON-STATE CURRENT, IFM, (AMPERES) 15° 30° 60° 90° 120° 180° 400 300 200 100 0 180 360 °CONDUCTION ANGLE 0 0 50 100 150 200 AVERAGE ON-STATE CURRENT, IF(AV), (AMPERES) 4 101 102 150 MAXIMUM CASE TEMPERATURE, TCASE, (°C) MAXIMUM POWER DISSIPATION PER DIODE, (WATTS) 500 100 MAXIMUM ALLOWABLE CASE TEMPERATURE (SINUSOIDAL WAVEFORM) MAXIMUM ON-STATE POWER DISSIPATION (SINUSOIDAL WAVEFORM) 600 10-1 TIME, t (sec) 140 0 130 180 360 °CONDUCTION ANGLE 120 110 15° 30° 100 90 60° 90° 120° 180° 80 70 0 40 80 120 160 200 AVERAGE ON-STATE CURRENT, IF(AV), (AMPERES) 07/13 Rev. 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com QRD4518001 Dual Diode Isolated Module 180 Amperes/4500 Volts MAXIMUM ON-STATE POWER DISSIPATION (RECTANGULAR WAVEFORM) MAXIMUM ALLOWABLE CASE TEMPERATURE (RECTANGULAR WAVEFORM) 700 MAXIMUM POWER DISSIPATION PER DIODE, (WATTS) 600 30° 60° 15° 500 90° 120° 180° 400 300 200 100 0 0 0 50 100 150 180 360 °CONDUCTION ANGLE 200 250 300 AVERAGE ON-STATE CURRENT, IF(AV), (AMPERES) 07/13 Rev. 3 MAXIMUM CASE TEMPERATURE, TCASE, (°C) 150 360° 270° 140 0 130 180 360 °CONDUCTION ANGLE 120 110 15° 100 30° 60° 90 90° 120° 80 70 180° 270° 360°(DC) 0 50 100 150 200 250 300 AVERAGE ON-STATE CURRENT, IF(AV), (AMPERES) 5