NSC LM8801TME-1.82

LM8801
High Precision 6MHz, 600 mA Synchronous Step-Down
DC-DC Converter for Mobile Applications
General Description
Features
The LM8801 step-down DC-DC converter is optimized for
powering ultra-low voltage circuits from a single Li-Ion cell and
input voltage rails from 2.3V to 5.5V. It provides up to 600 mA
load current over the entire input voltage range.
The LM8801 has a mode-control pin that allows the user to
select continuous PWM operation over the complete load
range or an auto PFM-PWM mode that changes modes automatically depending on the load. During PWM mode, the
device operates at a fixed-frequency of 6 MHz (typ.). In Auto
PFM-PWM mode, hysteretic PFM extends the battery life
through reduction of the quiescent current during light loads
and system standby.
The LM8801 is available in a 6-bump micro SMD package.
Only three compact external surface-mount components, an
inductor and two capacitors, are required.
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Over 90% efficiency at 6 MHz Operation
600 mA maximum load capability
6 MHz PWM fixed switching frequency (typ.)
27 µA (typ.) quiescent current in PFM mode
Wide Input Voltage Range: 2.3V to 5.5V
±1.5% DC output voltage precision over temperature
Best-in-class load transient response
Low output ripple in PFM mode
Automatic PFM/PWM mode switching
Current overload and thermal shutdown protection
Internal soft-start
Micro SMD 6–bump package
(1.065 x 1.265 , 0.6 mm height)
■ Total solution size < 7mm2 (works with 0402 capacitors)
■ UVLO
Applications
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Typical Application Circuit
Mobile Phones
MP3 players
Wireless LAN
PDAs, Pocket PCs
Portable Hard Disk Drives
Efficiency vs. Output Current
(Auto Mode, VOUT = 1.82V)
30082230
30082201
© 2009 National Semiconductor Corporation
300822
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LM8801 High Precision 6MHz, 600 mA Synchronous Step-Down DC-DC Converter for Mobile
Applications
April 20, 2009
LM8801
Connection Diagram and Package Mark Information
30082206
FIGURE 1. 6-Bump micro SMD Package
Note: The actual physical placement of the package marking will vary from part to part. The package marking “X” designates the
date code; “V” is an NSC internal code for die traceability. Both will vary in production.
Pin Descriptions
Pin Number
Name
Description
A1
Mode
Auto mode and forced PWM model selection. Forced PWM = HIGH; Auto = LOW.
A2
VIN
Power supply input. Connect to the input filter capacitor (Typical Application Circuit, page 1).
B1
SW
Switching node connection to the internal PFET switch and NFET synchronous rectifier.
B2
EN
Enable pin. The device is in shutdown mode when voltage to this pin is < 0.4V and enabled
when > 1.2V. Do not leave this pin floating.
C1
FB
Feedback analog input. Connect directly to the output filter capacitor (Typical Application
Circuit, page 1).
C2
GND
Ground pin.
Ordering Information (6-Bump micro SMD)
Order Number 6–bump Micro SMD
Package Marking
Supplied As
LM8801TME-1.82*
E
250 units, Tape-and-Reel
LM8801TMX–1.82*
E
3000 units, Tape-and-Reel
* Samples available
Dissipation Rating Table
θJA
TA ≤ 25°C
Power Rating
TA = 60°C
Power Rating
TA = 85°C
Power Rating
85°C/W (Note 6)
1176 mW
765 mW
470 mW
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2
Operating Ratings
If Military/Aerospace specified devices are required,
please contact the National Semiconductor Sales Office/
Distributors for availability and specifications.
Input Voltage Range
Recommended Load
Current
Junction Temperature (TJ)
Range
Ambient Temperature (TA)
Range (Note 5)
VIN Pin to GND
EN, MODE pin to GND
FB, SW pin
Junction Temperature (TJ-MAX)
Storage Temperature Range
Continuous Power Dissipation
(Note 3)
Maximum Lead Temperature
(Soldering, 10 sec.)
ESD Rating (Note 4)
Human Body Model
Machine Model
−0.2V to 6.0V
−0.2V to 6.0V
(GND−0.2V) to
(VIN + 0.2V) w/ 6.0V max
+150°C
−65°C to +150°C
Internally Limited
(Notes 1, 2)
2.3V to 5.5V
0 mA to 600 mA
−30°C to +125°C
−30°C to +85°C
Thermal Properties
Junction-to-Ambient Thermal
Resistance (θJA)
(Micro SMD) (Note 6)
260°C
85°C/W
2 kV
200V
Electrical Characteristics (Notes 2, 7, 8) Limits in standard typeface are for TA = 25°C. Limits in boldface type
apply over the operating ambient temperature range (−30°C ≤ TA = TJ ≤ +85°C). Unless otherwise noted, specifications apply to
the LM8801 open loop Typical Application Circuit with VIN = EN = 3.6V.
Symbol
VFB
Parameter
Condition
Feedback Voltage Tolerance
PWM
Line Reg. (closed loop)
2.3V ≤ VIN ≤ 5.5V;
IOUT = 10 mA (PFM)
Min
Typ
-1.5
Units
%
0.2
2.3V ≤ VIN ≤ 5.5V;
IOUT = 200 mA (PWM)
0.048
Load Reg. (closed loop)
0.1 mA ≤ IOUT ≤ 600 mA;
VIN = 3.6V (Auto)
0.0019
ISHDN
Shutdown Supply Current
EN = 0V, SW = GND
IQ_PFM
Quiescent Current in PFM Mode
No load, device is not switching
IQ_PWM
RDSON (P)
RDSON (N)
Pin-Pin Resistance for Sync NFET VIN = VGS = 3.6V
ILIM
PFET Peak Current Limit
900
VIH
Logic High Input, all control pins
1.2
VIL
Logic Low Input
IEN,MODE
Pin Input Current
FOSC
Internal Oscillator Frequency
UVLO
Under-Voltage Lock Out
VOUT
Max
+1.5
%/V
%/mA
0.08
1.0
µA
27
35
µA
Quiescent Current in PWM Mode No load, device is not switching
0.57
0.7
Pin-Pin Resistance for PFET
220
VIN = VGS = 3.6V
180
1100
mΩ
1300
5.6
V
0.01
1
µA
6.0
6.4
MHz
2.0
3
mA
V
0.4
PWM Mode
mA
mΩ
V
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LM8801
Absolute Maximum Ratings (Note 1)
LM8801
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the component may occur. Operating Ratings are conditions under which operation
of the device is guaranteed. Operating Ratings do not imply guaranteed performance limits. For guaranteed performance limits and associated test conditions,
see the Electrical Characteristics tables.
Note 2: All voltages are with respect to the potential at the GND pin.
Note 3: Internal thermal shutdown circuitry protects the device from permanent damage. Thermal shutdown engages at TJ = 150°C (typ.) and disengages at TJ
= 140°C (typ.).
Note 4: The Human Body Model is a 100 pF capacitor discharged through a 1.5 kΩ resistor into each pin. The machine model is a 200 pF capacitor discharged
directly into each pin. MIL-STD-883–3015.7.
Note 5: In applications where high power dissipation and/or poor package resistance is present, the maximum ambient temperature may have to be derated.
Maximum ambient temperature (TA-MAX) is dependent on the maximum operating junction temperature (TJ-MAX-OP = 125°C), the maximum power dissipation of
the device in the application (PD-MAX) and the junction-to-ambient thermal resistance of the part/package (θJA) in the application, as given by the following equation:
TA-MAX = TJ-MAX− (θJAx PD-MAX). Due to the pulsed nature of testing the part, the temp in the Electrical Characteristic table is specified as TA = TJ.
Note 6: Junction-to-ambient thermal resistance is highly application and board-layout dependent. In applications where high power dissipation exists, special
care must be given to thermal dissipation issues in board design.
Note 7: Min and Max limits are guaranteed by design, test or statistical analysis. Typical numbers are not guaranteed, but do represent the most likely norm.
Note 8: The parameters in the electrical characteristic table are tested under open loop conditions at VIN = 3.6V unless otherwise specified. For performance
over the input voltage range and closed loop condition, refer to the datasheet curves.
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LM8801
Block Diagram
30082231
FIGURE 2. Simplified Functional Diagram
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LM8801
Typical Performance Characteristics LM8801TL-1.82, Typical Application Circuit (page 1), VOUT =
1.82V, VIN = 3.6V, TA = 25°C, CIN = 2.2 µF, 0402 (JMK105BJ225MV-F), COUT = 4.7 µF, 0402, 6.3V (CL05A475MQ5NRNC), L =
0.5 µH, 2012 (MIPSZ2012D0R5), unless otherwise noted.
Efficiency vs. Output Current (Auto Mode)
Efficiency vs. Output Current (PWM Mode)
30082203
30082202
Efficiency vs. Output Current (PWM Mode)
Output Voltage vs. Output Current (Auto Mode)
30082204
30082212
PFM ↔ PWM Mode Change Point
Output Voltage vs. Supply Voltage (PWM)
30082207
30082211
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LM8801
Typical Switching Waveform
(PWM Mode, IOUT = 300 mA)
Typical Switching Waveform
(PFM Mode IOUT = 50 mA)
30082210
30082208
Load Transient Response
(0 ↔ 150 mA)
Load Transient Response
(50 ↔ 350 mA)
30082236
30082235
Load Transient Response
(150 ↔ 400 mA)
Load Transient Response
(250 ↔ 600 mA)
30082237
30082238
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LM8801
Line Transient Response
(3.0 VIN ↔ 3.6 VIN, 250 mA)
Startup in PFM Mode (IOUT = 20 mA)
30082240
30082239
Startup in PWM Mode (IOUT = 300 mA)
30082241
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DEVICE INFORMATION
The LM8801, a high-efficiency, step-down DC-DC switching
buck converter, delivers a constant voltage from either a single Li-Ion or three cell NiMH/NiCd battery to portable devices
such as cell phones and PDAs. Using a voltage mode architecture with synchronous rectification, the LM8801 has the
ability to deliver up to 600 mA depending on the input voltage
and output voltage, ambient temperature, and the inductor
chosen.
There are three modes of operation depending on the current
required - PWM (Pulse Width Modulation), PFM (Pulse Frequency Modulation), and shutdown. The device operates in
PWM mode at load currents of approximately 80 mA or higher, having voltage precision of ±1.5% with 90% efficiency or
better. Lighter output current loads cause the device to automatically switch into PFM for reduced current consumption
(IQ = 27 µA typ.) and a longer battery life. Shutdown mode
turns off the device, offering the lowest current consumption
(ISHUTDOWN = 0.08 µA typ.).
Additional features include soft-start, under voltage protection, current overload protection, and thermal shutdown protection. As shown in the Typical Application Circuit, only three
external power components are required for implementation.
PWM OPERATION
During PWM operation, the converter operates as a voltagemode controller with input voltage feed forward. This allows
the converter to achieve excellent load and line regulation.
The DC gain of the power stage is proportional to the input
voltage. To eliminate this dependence, feed forward inversely
proportional to the input voltage is introduced.
While in PWM mode, the output voltage is regulated by
switching at a constant frequency and then modulating the
energy per cycle to control power to the load. At the beginning
of each clock cycle the PFET switch is turned on and the inductor current ramps up until the comparator trips and the
control logic turns off the switch. The current limit comparator
can also turn off the switch in case the current limit of the
PFET is exceeded. Then the NFET switch is turned on and
the inductor current ramps down. The next cycle is initiated
by the clock turning off the NFET and turning on the PFET.
AUTO MODE OPERATION
Setting Mode pin low places the LM8801 in Auto mode. By
doing so the device will automatically switch between PFM
state and PWM (Pulse Width Modulation) state based on load
demand. At light loads (less than 50 mA), the device enters
PFM mode and operates with reduced switching frequency
and supply current to maintain high efficiency. During PFM
operation, the converter positions the output voltage slightly
higher (+15 mV typ.) than the nominal output voltage during
PWM operation, allowing additional headroom for voltage
drop during a load transient from light to heavy load.
CIRCUIT OPERATION
The LM8801 operates as follows. During the first portion of
each switching cycle, the control block in the LM8801 turns
on the internal PFET switch. This allows current to flow from
the input through the inductor to the output filter capacitor and
load. The inductor limits the current to a ramp with a slope of
(VIN − VOUT)/L, by storing energy in a magnetic field. During
the second portion of each cycle, the controller turns the
PFET switch off, blocking current flow from the input, and then
turns the NFET synchronous rectifier on. The inductor draws
current from ground through the NFET to the output filter capacitor and load, which ramps the inductor current down with
a slope of –VOUT/L.
The output filter capacitor stores charge when the inductor
current is high, and releases it when low, smoothing the voltage across the load.
30082205
FIGURE 3. Operation in PFM Mode and Transfer to PWM Mode
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LM8801
The output voltage is regulated by modulating the PFET
switch on time to control the average current sent to the load.
The effect is identical to sending a duty-cycle modulated rectangular wave formed by the switch and synchronous rectifier
at the SW pin to a low-pass filter formed by the inductor and
output filter capacitor. The output voltage is equal to the average voltage at the SW pin.
Operation Description
LM8801
power up and under-voltage conditions when the supply is
less than 2.3V. Do not leave the EN pin floating.
INTERNAL SYNCHRONOUS RECTIFICATION
While in PWM mode, the LM8801 uses an internal NFET as
a synchronous rectifier to reduce rectifier forward voltage
drop and associated power loss. Synchronous rectification
provides a significant improvement in efficiency whenever the
output voltage is relatively low compared to the voltage drop
across an ordinary rectifier diode.
SOFT-START
The LM8801 has a soft-start circuit that limits in-rush current
during start-up. During start-up the switch current limit is increased in steps. Soft start is activated only if EN goes from
logic low to logic high after VIN reaches 2.3V.
CURRENT LIMITING
A current limit feature allows the LM8801 to protect itself and
external components during overload conditions. PWM mode
implements current limit using an internal comparator that
trips at 1.1A (typ). If the output is shorted to ground the device
enters a timed current limit mode where the NFET is turned
on for a longer duration until the inductor current falls below
a low threshold, ensuring inductor current has more time to
decay, thereby preventing runaway.
THERMAL SHUTDOWN PROTECTION
The LM8801 has a thermal overload protection function that
operates to protect itself from short-term misuse and overload
conditions. When the junction temperature exceeds around
150°C, the device inhibits operation. Both the PFET and the
NFET are turned off. When the temperature drops below
130°C, normal operation resumes. Prolonged operation in
thermal overload conditions may damage the device and is
considered bad practice.
SHUTDOWN MODE
Setting the EN input pin low (<0.4V) places the LM8801 in
shutdown mode. During shutdown the PFET switch, NFET
switch, reference, control and bias circuitry of the LM8801 are
turned off. Setting EN high (>1.2V) enables normal operation.
While turning on the device with EN soft-start is activated. EN
pin should be set low to turn off the LM8801 during system
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UVLO (UNDER-VOLTAGE LOCK OUT)
The LM8801 has an UVP comparator to turn the power device
off in the case the input voltage or battery voltage is too low.
The typical UVP threshold is around 2V with 100 mV hysteresis.
10
Method 2:
A more conservative and recommended approach is to
choose an inductor that can handle the maximum current limit
of 1300 mA.
The inductor's resistance should be less than around 0.1Ω for
good efficiency. Table 1 lists suggested inductors and suppliers.
INDUCTOR SELECTION
There are two main considerations when choosing an inductor; the inductor should not saturate, and the inductor current
ripple is small enough to achieve the desired output voltage
ripple. Different manufacturers follow different saturation current rating specifications, so attention must be given to details. Saturation current ratings are typically specified at 25°C
so ratings at maximum ambient temperature of application
should be requested from manufacturer.
Minimum value of inductance to guarantee good performance is 0.3 µH at (ILIM typ.) bias current over the ambient
temp range.
Shielded inductors radiate less noise and should be preferred. There are two methods to choose the inductor saturation current rating.
INPUT CAPACITOR SELECTION
A ceramic input capacitor of 2.2 µF, 6.3V is sufficient for most
applications. Place the input capacitor as close as possible to
the VIN pin of the device. A larger value or higher voltage rating may be used to improve input voltage filtering. Use X7R
or X5R types; do not use Y5V. DC bias characteristics of ceramic capacitors must be considered when selecting case
sizes like 0402 and 0603.
The input filter capacitor supplies current to the top switch of
the LM8801 in the first half of each cycle and reduces voltage
ripple imposed on the input power source. A ceramic
capacitor's low ESR provides the best noise filtering of the
input voltage spikes due to this rapidly changing current. Select an input filter capacitor with sufficient ripple current rating.
The input current ripple can be calculated as:
Method 1:
The saturation current should be greater than the sum of the
maximum load current and the worst case average to peak
inductor current. This can be written as:
•
•
•
•
•
VOUT: output voltage
IRIPPLE: average to peak inductor current
IOUTMAX: maximum load current (600 mA)
VIN: maximum input voltage in application
L: minimum inductor value including worst case tolerances
(30% drop can be considered for method 1)
f: minimum switching frequency (5.4 MHz)
The worst case is when VIN = 2 x VOUT.
TABLE 1. Suggested Inductors and Suppliers
Model
Vendor
Dimensions LxWxH (mm)
MIPSZ2012D0R5
FDK
2.0 x 1.2 x 1.0
LQM21PNR54MG0D
Murata
2.0 x 1.2 x 0.9
OUTPUT CAPACITOR SELECTION
Use a 4.7 μF, 6.3V ceramic capacitor, X7R or X5R types; do
not use Y5V. DC bias characteristics of ceramic capacitors
must be considered when selecting case sizes 0402 and
0603. DC bias characteristics vary from manufacturer to manufacturer, and DC bias curves should be requested from them
as part of the capacitor selection process. Minimum output
capacitance to guarantee good performance is 2.2 µF (for
4.7 µF capacitor) at 1.8V DC bias including tolerances and
over ambient temp range.
The output filter capacitor smooths out current flow from the
inductor to the load, helps maintain a steady output voltage
during transient load changes and reduces output voltage
ripple. These capacitors must be selected with sufficient capacitance and sufficiently low ESR to perform these functions.
The output voltage ripple is caused by the charging and discharging of the output capacitor and also due to its RESR and
can be calculated as:
Voltage peak-to-peak ripple due to capacitance =
Voltage peak-to-peak ripple due to ESR =
VPP-ESR = (2 * IRIPPLE) * RESR
Because these two components are out of phase, the rms
value can be used to get an approximate value of peak-topeak ripple.
Voltage peak-to-peak ripple, root mean squared =
Note that the output voltage ripple is dependent on the current
ripple and the equivalent series resistance of the output capacitor (RESR). The RESR is frequency dependent (as well as
temperature dependent); make sure the value used for calculations is at the switching frequency of the part.
Table 2 lists suggested capacitors and suppliers.
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LM8801
•
Application Information
LM8801
TABLE 2. Suggested Capacitors and Suppliers
Model
Vendor
Case Size
Inch (mm)
GRM155R60J225ME15 (CIN)
Muruta
0402 (1005)
JMK105BJ225MV-F (CIN)
Taiyu Yuden
0402 (1005)
CL05A475MQ5NRNC (CIN or COUT)
Samsung
0402 (1005)
BOARD LAYOUT CONSIDERATIONS
PC board layout is an important part of DC-DC converter design. Poor board layout can disrupt the performance of a DCDC converter and surrounding circuitry by contributing to EMI,
ground bounce, and resistive voltage loss in the traces. These
can send erroneous signals to the DC-DC converter IC, resulting in poor regulation or instability. Poor layout can also
result in re-flow problems leading to poor solder joints between the micro SMD package and board pads. Poor solder
joints can result in erratic or degraded performance.
Good layout for the LM8801 can be implemented by following
a few simple design rules, as illustrated in Figure 4.
MICRO SMD PACKAGE ASSEMBLY AND USE
Use of the micro SMD package requires specialized board
layout, precision mounting and careful re-flow techniques, as
detailed in National Semiconductor Application Note 1112.
Refer to the section Surface Mount Technology (SMD) Assembly Considerations. For best results in assembly, alignment ordinals on the PC board should be used to facilitate
placement of the device.
The pad style used with micro SMD package must be the
NSMD (Non-Solder Mask Defined) type. This means that the
solder-mask opening is larger than the pad size. This prevents a lip that otherwise forms if the solder-mask and pad
overlap, from holding the device off the surface of the board
and interfering with mounting. See Application Note 1112 for
specific instructions how to do this.
30082209
FIGURE 4. LM8801 Board Layout (Top View)
1.
2.
3.
Place the LM8801 on 8.26 mil pads. As a thermal relief,
connect each pad with a 7 mil wide, approximately 7 mil
long trace, and then incrementally increase each trace to
its optimal width. The important criterion is symmetry to
ensure the solder bumps re-flow evenly (see AN-1112,
Micro SMD Package Assembly and Use).
Place the LM8801, inductor and filter capacitors close
together and make the traces short. The traces between
these components carry relatively high switching
currents and act as antennas. Following this rule reduces
radiated noise. Special care must be given to place the
input filter capacitor very close to the VIN and GND pin.
Arrange the components so that the switching current
loops curl in the same direction. During the first half of
each cycle, current flows from the input filter capacitor,
through the LM8801 and inductor to the output filter
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4.
12
capacitor and back through ground, forming a current
loop. In the second half of each cycle, current is pulled
up from ground, through the LM8801 by the inductor, to
the output filter capacitor and then back through ground,
forming a second current loop. Routing these loops so
the current curls in the same direction prevents magnetic
field reversal between the two half-cycles and reduces
radiated noise.
Connect the ground pins of the LM8801, and filter
capacitors together using generous component-side
copper fill as a pseudo-ground plane. Then connect this
to the ground-plane (if one is used) with several vias. This
reduces ground-plane noise by preventing the switching
currents from circulating through the ground plane. It also
reduces ground bounce at the LM8801 by giving it a lowimpedance ground connection.
6.
7.
and other noisy circuitry. Interference with noisesensitive circuitry in the system can be reduced through
distance.
In mobile phones, for example, a common practice is to place
the DC-DC converter on one corner of the board, arrange the
CMOS digital circuitry around it (since this also generates
noise), and then place sensitive preamplifiers and IF stages
on the diagonally opposing corner. Often, the sensitive circuitry is shielded with a metal pan and power to it is postregulated to reduce conducted noise, using low-dropout
linear regulators.
Use wide traces between the power components and for
power connections to the DC-DC converter circuit. This
reduces voltage errors caused by resistive losses across
the traces.
Route noise sensitive traces such as the voltage
feedback path away from noisy traces between the
power components. The voltage feedback trace must
remain close to the LM8801 circuit and should be routed
directly from FB to VOUT at the output capacitor and
should be routed opposite to noise components. This
reduces EMI radiated onto the DC-DC converter’s own
voltage feedback trace.
Place noise sensitive circuitry, such as radio IF blocks,
away from the DC-DC converter, CMOS digital blocks
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LM8801
5.
LM8801
Physical Dimensions inches (millimeters) unless otherwise noted
6–bump (Large) micro SMD, 0.4 mm pitch
NS Package Number TMD06LCA
X1 = 1.065 mm ± 0.030 mm
X2 = 1.265 mm ± 0.030 mm
X3 = 0.6 mm ± 0.075 mm
* Pin A1 is established by lower left corner with respect to text orientation
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LM8801
15
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LM8801 High Precision 6MHz, 600 mA Synchronous Step-Down DC-DC Converter for Mobile
Applications
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SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL
COUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein:
Life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and
whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected
to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform
can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness.
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