[AP1601] AP1601 LED light control IC, dimmer compatible DESCRIPTION The AP1601 is a control IC which is suitable for LED lighting applications to supply a current to LEDs from an AC power source. The AP1601 can be configured as a DCM isolated flyback circuit or as a CCM non-isolated step down chopper circuit (Buck converter). Also, LED lighting applications for a phase control dimmer (hereinafter called TRIAC dimmer) can be constructed with fewer external components on the application board. Many functions for LED lighting applications are integrated into the AP1610 such as: 30V pre-driver, TRIAC dimmer control circuit, constant current circuit using the auxiliary winding of the transformer, noise reduction circuit during DCM operation and various protection functions. The AP1601A also has an independent analog dimming pin and a PWM dimming pin for non-TRIAC dimming systems, providing a low cost LED application with a wide range of dimming configurations. FEATURES LED driver with reduced external component count. Constant current control using auxiliary winding of transformer. (no photo-coupler is required) Rectified AC voltage up to 275V can be applied for start-up / Start up by rectified AC voltage up to 275V. Current control functions DCM flyback: Control with switching frequency changed by peak current on primary side and forward voltage of LEDs. CCM chopper (Buck): Control with off-time changed by peak current on primary side and forward voltage of LEDs. Analog dimming by external DC input. (Current peak control) PWM dimming by external pulse input. TRIAC dimmer compatible, Built in current supply circuit Protection circuits LED open protection. Over current protection when transformer is shorted. Under voltage lockout. (UVLO) Thermal protection. Package 14pin SOP. APPLICATION MS 1454-E-01 Indoor LED lights up to 40W maximum LED down light. LED bracket. LED ceiling light. 1 2012/08 [AP1601] BLOCK DIAGRAM HV 2.8uA VDD REF Depletion MOSFET 5V Regulator BLEED BLEEDER OUT SWVDD RESET 1.2V 2uA LD S + Driver SEL UVLO R S 2.5V OVP Q Driver Q 100kΩ R CLK TSD OCP LEB ZCD x5 CS HOLD 2MΩ VFC OSC PW M GND Figure 1. AP1601 Block diagram Block BLEEDER 5V Regulator SWVDD RESET UVLO OVP Driver TSD OCP CLK ZCD HOLD LEB MS 1454-E-01 Description By monitoring the BLEED pin voltage and SWVDD condition, a bleed from HV pin or VDD charge ON/OFF is controlled. 5V for internal circuits is generated from VDD pin. By monitoring VDD pin voltage and if VDD voltage is deficient, a signal to BLEEDER is output. By monitoring 5V regulator startup condition, malfunction of internal circuits using 5V is prevented. By monitoring VDD pin voltage, Driver output is held to GND level and 5V regulator is inactivated so that malfunction at low voltage is prevented. Over voltage detection circuit on VDD pin. Driver for external N type MOSFET. Overheat detection circuit. Over current detection circuit for external MOSFET. Internal clock / Off-time generation circuit. Bottom voltage detection circuit. By sampling the auxiliary winding voltage, which is proportional to the Vf of the LEDs, a internal voltage is generated, which compensates for the CLK frequency on DCM or the off-time on CCM. Leading edge blank circuit 2 2012/08 [AP1601] PIN CONFIGURATION/DESCRIPTION LD 1 14 OSC PWM 2 13 VFC GND 3 12 SEL REF 4 11 CS BLEED 5 10 GND NC 6 9 OUT HV 7 8 VDD Figure 2. Pin Configuration of AP1601 No. Description Analog dimming signal input pin 1 LD I Built in pull-up circuit (pulled by 2uA(typ) current source) PWM dimming signal input pin 2 PWM I Built in pull-down resistor (2MΩ(typ)) IC ground pin 3,10 GND PWR This pin is connected to the frame for heat transfer. Internal regulator output pin 4 REF O For stability, please connect a capacitor of 0.1uF. Threshold set pin of the current source for TRIAC dimmer. While VBLEED pin voltage is less than (1.2V(typ)), a signal is sent to the 5 BLEED I internal control circuit. Built in pull-up circuit. (pulled by 2.8uA(typ) current source) NC pin 6 NC Please do not connect to any pins. This pin is open. Current source pin for TRIAC dimmer. Provide a current to GND to prevent malfunction of TRIAC dimmer operation. 7 HV I During start up and when the external power supplied to VDD is deficient, the power supplied to the VDD pin has priority over the BLEED control signal. IC power input pin. 8 VDD PWR For voltage stability, please connect a capacitor from 1uF to 10uF. Gate drive pin for external MOSFET. 9 OUT O 1nF capacitor can be charged in 50ns(typ). Built in pull down resistor (100kΩ(typ)). External MOSFET current detection pin. 11 CS I Peak current is set connecting resistor between the source pin and GND. This pin also detects over current. 12 SEL I Fixed frequency mode / Fixed off-time mode switch pin. Switching frequency/ Off-time compensation input pin. 13 VFC I This pin also detects bottom voltage (when SEL=REF) Switching frequency / Off-time set pin 14 OSC O Resistor should be connected to GND (details are described later) * (I/O) I: Input pin, O: Output pin, PWR: Power pin, -: N/A MS 1454-E-01 Pin I/O 3 2012/08 [AP1601] ABSOLUTE MAXIMUM RATINGS Ta=25C unless otherwise specified. Parameter HV (*1) VDD (*1) BLEED, OUT (*1,*2) REF (*1) CS, PWM, LD, OSC, VFC, SEL (*1,*3) Junction Temperature Storage Temperature Power Dissipation (*4) Symbol VHV_max VDD_max VMV_max VREF_max VLV_max Tj Tstg PD Min. -0.3 -0.3 -0.3 -0.3 -0.3 -40 -55 Max. 450 30 VDD_max+0.3 6.0 VREF_max+0.3 125 150 1.5 Unit V V V V V C C W Note: *1 All voltages refer to GND pin (GND) as zero (reference) voltage. *2 If VDD_max exceeds 29.7V, the maximum value is limited to 30V. *3 If VREF_max exceeds 5.7V, the maximum value is limited to 6V. *4 25.4mm×25.4mm×1.6 mm FR4 board, 50% GND copper area, Ta=25C. PD must be decreased at the rate of 15mW/C for operation above 25C The maximum ratings are the absolute limitation values with the possibility of damaging the IC. When the operation exceeds these standards the specifications cannot be guaranteed. RECOMMENDED OPERATING CONDITION Parameter Operating Voltage Range (*5,*6) HV Voltage (*5) BLEED, CS, PWM, LD, OSC, VFC, SEL(*5) Operating Temperature Range (*7) Symbol VDD VHV Ta Min. 10 GND -40 Typ. Max. 20 400 VREF 105 Unit V V V °C *5 All voltages refer to GND pin (GND) as zero (reference) voltage. *6 VDD is applied after UVLO is released. (UVLOH:17.6V(typ)) *7 In high power applications or low thermal conductivity of the application board or if both are true, the maximum ambient temperature value needs to be lowered not to exceed maximum Tj value. MS 1454-E-01 4 2012/08 [AP1601] ELECTRICAL CHARACTERISTICS Ta=25C, HV=open, VDD=15V, REF=0.1uF, PWM=VREF, SEL=GND, R15=200kΩ, VFC=VREF unless otherwise specified. VDD is applied after UVLO is released, which is after the HV voltage (18V typical) is applied. 1. Supply Current Parameter Supply Current Specification TYP MAX IDD1 2.0 3.0 mA IDD2 1.4 2.1 mA Specification TYP MAX Symbol MIN Unit Note PWM=VREF CS=0.6V OUT=No Load (*8) PWM=0V (*8) 2. Control circuits Parameter Symbol MIN Unit Note Operating mode SEL voltage H VSELH SEL voltage L Current control CS pin control voltage Leading edge blank VSELL 4.5 V V 525 450 mV ns 2.65 V 0.5 V V V VPEAK TLEB 475 200 VLD 0.3 VLD2 VPWMH VPWML 3.0 1.5 Switching frequency 1 FOP1 95 100 105 kHz Switching frequency 2 FOP2 135 150 165 kHz Switching frequency 3 FOP3 40 50 60 kHz Off-time TOSC 9 10 11 us VTHZC 0.05 0.1 0.15 V SEL=VREF (DCM) VOUTH VOUTL Tr Tf VDD-0.3 VDD-0.18 VDD-0.05 0.05 0.12 50 50 0.2 100 100 V V ns ns IOUT= -10mA (*8) IOUT= 10mA (*8) OUT load:1000pF OUT load:1000pF 1.0 1.2 1.4 V BLEED pin 450 900 710 1350 Ω Ω IHV=20mA (*8) IHV=10mA, Tj=125 (*8) LD pin input voltage PWM voltage H PWM voltage L VFC zero cross detection voltage Gate drive OUT pin output voltage H OUT pin output voltage L Rising time Falling time TRIAC dimmer current source Current source threshold VBLEED voltage Resistor 1 (HV-GND) Resistor 2 (HV-GND) MS 1454-E-01 500 300 0.5 Fixed frequency mode, Bottom voltage detection (DCM) Fixed off-time mode(CCM) RONH1 RONH2 5 LD=VREF PWM=VREF, CS=0.6V LD pin input voltage range while analog dimming Analog dimming unused Switching operation Cease switching R15=100kΩ, VVFC=1V, SEL=VREF (DCM) R15=100kΩ, VVFC=1.5V, SEL=VREF (DCM) R15=100kΩ, VVFC=0.5V, SEL=VREF (DCM) R15=100kΩ, VVFC=1V, SEL=GND (CCM) 2012/08 [AP1601] ELECTRICAL CHARACTERISTICS (the rest) Ta=25C, HV=open, VDD=15V, REF=0.1uF, PWM=VREF, SEL=GND, R15=200kΩ, VFC=VREF unless otherwise specified. VDD is applied after UVLO is released, which is after the HV voltage (18V typical) is applied. Parameter Startup circuit Operating startup voltage Operating shutoff voltage Startup current source threshold voltage 1 Startup current source threshold voltage 2 Startup current Internal regulator REF voltage REF dropout voltage Protection circuits Thermal protection Thermal protection release temperature MIN Specification TYP MAX UVLOH UVLOL 15.5 5.6 17.6 6.4 19.8 7.2 V V VDD voltage rising VDD voltage falling VDDH 9.1 10.3 11.6 V VDD voltage rising VDDL 7.8 8.8 9.9 V VDD voltage falling IDDCH -12 -8.5 -5.0 mA VHV=100V, VDD=6.5V(*8) VREF VDROP 4.9 5.0 20 5.1 100 V mV REF current: 0mA(*8) REF current: -7mA(*8) TSD 130 150 170 C Design Assurance Value ΔTSD 29 65 101 C Design Assurance Value Symbol Unit CS over current detection OCP 720 800 880 mV VDD over voltage OVP 23 26 29 V detection Note: *8 Current definition: Flow to the pin is plus, flow out from the pin is minus. MS 1454-E-01 6 Note LATCH off LATCH off 2012/08 [AP1601] OPERATION 1) Operation outline The AP1601 operates directly from a rectified AC voltage supply (100~240V). It has 2 selectable operating modes, a DCM flyback type and a CCM chopper type (buck) constant current driver. Switching frequency, set by an external resistor, can be automatically adjusted depending upon the LED Vf value. The LED current variation related to the LED Vf variation will be minimized. Furthermore, the LED current is controlled constant on chopper type (buck) even when the input voltage varies. Dimming can be done using a peak current control method, a PWM pulse current control method, or switching frequency adjustment independently or in combination. (In the following description, the symbols and numbers on the external parts refer to Figure 22. A typical isolated flyback application circuit for TRIAC dimming is shown later) 2) Operation 2-1) Operation mode The AP1601 can select from 2 different operation modes. The mode is determined by the voltage of the SEL pin. SEL pin voltage VREF Operation mode Fixed frequency mode Fixed off-time mode GND External MOSFET control OUT pin H→L OUT pin L→H The OUT pin is switched from H After rising of the internal CLK signal to L by detecting peak voltage on determined by the OSC pin voltage: if the CS pin the VFC pin voltage becomes lower than the bottom voltage detection level (<VTHZC), the OUT pin is switched from L to H. The OUT pin is switched from H After passage of the off-time to L by detecting peak voltage on determined by OSC pin voltage, the the CS pin OUT pin is switched from L to H. The fixed frequency mode is suitable for the discontinuous current conduction mode in the flyback circuit shown in Figure 3. On the other hand, the fixed off-time mode is suitable for the continuous current conduction mode in the chopper circuit (buck) shown in Figure 4. Please refer to the application examples of Figure 22 and Figure 23 for the complete circuits. Q1 On state current route VPeak Q1 Off state current route CS T1 D5 Lp Current Vin R4 C4 Lp D3 R12 R11 Ls Current Ls ILp_Peak C6 + VF Lp, Ls Current R14 D2 D5 Current LED Current Lb U1 VFC VF 0 OUT Ls Voltage Q1 -Vin/N VFC CS R13 CLK(Internal) ZCDInternal) OSC REF SEL ton toff R15 OUT Figure 3 Operation of flyback circuit on fixed frequency mode MS 1454-E-01 7 2012/08 [AP1601] VP e a k Q 1 O n s t a t e c u r r e n t r o u t eCS IL p _ P e a k Vin Q 1 O f f s t a t e c u r r e nD5 t route Lp C urrent VF R12 R11 LE D C urrent T1 C8 D2 U1 VFC Lp Lb VF 0 OUT Q1 Lp Voltage Vin - VF VFC CS Of f Time R13 C L K ( Int e r na l) OSC SEL Re s e t C L K ( Int e r na l) ton R15 toff OUT Figure 4 Operation of chopper circuit (buck) on fixed off-time mode 2-2) Current control The external N channel MOSFET of the AP1601 moves into off-state by detecting the peak current and by using the internal clock (CLK) determined by the VFC voltage (*1) and resistor R15 between the OSC and GND, the MOSFET migrates into on-state (*2). By repeating this PWM switching behavior, the LED current is controlled. The LED current, which is affected by LED forward voltage variation or fluctuation of an external cause, will be compensated to keep it constant by the VFC pin monitoring the auxiliary winding voltage on the transformer and automatically adjusting the internal clock (CLK) cycle. Note: *1 It indicates the sampling voltage (VVFC) of the VFC voltage after 700ns (design value) after the OUT pin is turned to VOUTL level. *2 In the fixed frequency mode, it migrates into an on-state waiting for the VFC voltage to become lower than VTHZC (0.1V(typ)) after the rising CLK. 2-2-1) Fixed frequency mode The AP1601 LED current on the flyback circuit is set by the self-inductance of the transformer’s (T1) primary winding peak current and switching frequency (Fsw). The ratio between the primary winding and the secondary winding (0.2 Nps 1) of the transformer is obtained from the switching frequency requirement. Approximation of LED average current ILED_ave is; 1 L p I Lp _ peak Fsw I LED _ ave 2 VF VFD 5 2 Here, η is the energy transmission efficiency of the transformer T1 from the primary winding to the secondary winding (η=0.85~0.95), VF is the total of the LED forward voltage connected in series, VFD5 is the diode forward voltage. Peak current is set by resistor R13 connected between the Q1 source and GND, switching frequency is set by resistor R15 described before and the VVFC voltage. However, there is an upper limit of the switching frequency on DCM flyback operation. Even if the Internal CLK signal is set higher, it is limited to the switching frequency upper limit. Figure 5 is showing a wave form image on DCM flyback operation of OUT pin voltage, Q1 drain-source voltage (VDS), transformer primary side current (ILP) and transformer secondary side current (ILs). MS 1454-E-01 8 2012/08 [AP1601] OU T tON tO ( A )t O F F 1 F F 2 Ts (B) (C ) VDS tON ON OFF OUT D5 ILp V L ILp ILs ILs in tOFF1 OFF ON tOFF2 OFF OFF 0 0 t p 0 I Lp _ Peak N VF VFD5 t LS 0 Figure 5. DCM flyback mode wave form The AP1601 fixed frequency mode is using the T1 auxiliary winding, waiting until the Q1 drain voltage falls off after the secondary current becomes zero, then moves to the next cycle. Approximations of “tON, tOFF1” time requirement in Figure 5 are; tON tOFF 1 I LP _ Peak N Lp Vin I LP _ Peak LS LP I LP _ Peak N VF VFD 5 VF VFD 5 Next, the tOFF2 period is the time for compensation to the LED VF variation. By detecting the bottom voltage using the VTHZC threshold, tOFF2 (for example) is defined by (B) or (C) if each switching is observed. However, the internal CLK operates at a constant cycle while VVF is maintained constant, and tOFF2 will be an ideal period if averaged for a sufficiently long time (e.g., 10ms for 100kHz switching frequency). The shortest amount of the tOFF2 time is between (A) and (B) shown in Figure 5. This is the reason why the drain voltage doesn’t fall off immediately due to resonance caused by the primary side inductance (Lp) of the transformer and a parasitic capacitor (Clump) between Q1 drain and GND. Approximation of tOFF2’s minimum time is as follows. tOFF 2 _ min L p Clump If the compensation for LED VF variation is Corr%, the approximation of the set value is as follows. tOFF 2 (tON tOFF 1 tOFF 2 _ min ) Corr% e.g. When Vin=100V, Lp=680uH, ILp=0.7A, VF=30V, VFD5=0.7V, N=0.4, Clump=100pF and ±Corr%=±30%, tON=4.76us, tOFF1=6.2us, tOFF2_min=0.82us, and tOFF2 is calculated to be 3.53us. From this, when the set frequency is approximately 69kHz and energy transmission efficiency of the transformer η is 0.9, the LED average current will be approximately 337mA. When the frequency needs to be higher without affecting to the other parameters, tOFF1 should be shorter by changing the winding ratio (N) lower. However, when the winding ratio (N) decreases, transformer transmission efficiency tends to be less, and the AP1601 shortest tOFF1 time is designed at 2us, therefore, please do not be shorter than that in steady state. In actual AC power source input, Vin is the absolute value of the sine wave, peak current is proportional to Vin until a certain voltage level, please calculate using the time of the half cycle of the AC power frequency (50Hz/60Hz). MS 1454-E-01 9 2012/08 [AP1601] The AP1601 switching frequency on fixed frequency mode is roughly determined by R15 connected between the OSC and GND and the sampling voltage on the VFC pin in normal state as follows. FSW VVFC [V ] 107 kHz R15 [] 0.5V VVFC 1.5V、20k R15 400k Figure 6 shows the relationship between the VFC pin voltage wave form and the voltage sampling point, as well as between the VVFC voltage and the internal CLK frequency when using R15=100kΩ in case of a 100 k connedted 250 between OSC pin and GND 200 Sampling Point(V VFC) TVFC ,delay FCLK(kHz) 150 100 toff Waveform of VFC terminal 50 0 1 2 3 4 5 VVFC(V) Figure 6. VVFC sampling point and relationship between voltage and internal CLK frequency at R15=100kΩ Figure 7 shows an image of the compensation for the LED current changed by the VFC pin waveform that is proportional to the variation of the LED VF. The left side waveforms are for high VF, the right side are for low VF. expand toff VFC Average Current ILS Figure 7. Average current compensation on switching frequency changed by VVFC voltage change. When the LED VF increases, a voltage that is proportional to the secondly winding and the auxiliary winding is output as the auxiliary winding voltage immediately after the MOSFET turns off. The switching frequency is changed due to the OSC pin voltage changes that are according to the sampling voltage divided by a resistor divider from the auxiliary winding. This changes the power. Approximation of VVFC is given by the following equation. VVFC MS 1454-E-01 N R12 B VD 5 VC 6 VD 2 R11 R12 N S 10 2012/08 [AP1601] NS、NB are respectively the number of the secondary winding and the auxiliary winding of transformer T1 . The VVFC voltage is reflected in the OSC pin voltage and is in the range from 0.2V(typ) to 2V(typ); if it is less than 0.2V , the OSC voltage will be 0.2V, and if it is more than 2V(typ), the OSC pin voltage will be 2V(typ). (refer to Figure 6.) As the graph in Figure 6 shows, VVFC which is the center of VF variation should be 1V to compensate LED VF variation. When the voltage is 1V, the ratio of R11 and R12 is approximately given by the following formula. R11 N B VD5 VC 6 VD 2 1 R12 N S R11’s selectable range is from 5kΩ to 100kΩ. The number of transformer auxiliary winding is determined by the VDD voltage. The VDD pin voltage, VDD in stable operation, is approximately given by the following formula, VDD NB VD 5 VC 6 VD 4 I DD R3 NS When the LED VF variation is expected to be ±30%, the VDD voltage, which is the center of the variation, should be set approximately to 15V to be operating within the VDD operating voltage range. Bottom voltage detection (VTHZC) Figure 8 shows the schematic of bottom voltage detection on the VFC pin. As the figure is shown, the rising edge of the internal CKL is the regular interval (=Ts) However, by the bottom voltage detection function, CLK is kept on high level until VFC becomes less than VTHZC as shown in the dashed line box A in the figure. If the VFC pin is already less than VTHZC at the internal CLK rising edge, the OUT pin should be VOUTH level. However, there are the following exceptions in order to prevent malfunction. ① If internal CLK rises while the OUT pin is VOUTH level, the CLK will not be maintained. ② TBLANK period (700ns, design value) immediately after the OUT pin becomes VOUTL level, ZCD(Internal) shown in Figure 8 is held as low level and VTHZC detection on the VFC pin is disabled. A Ts Ts Ts CLK(Internal) OUT VDS VFC VTHZC ZCD(Internal) Figure 8. Bottom voltage detection (VTHZC) By this bottom voltage detection function, the external MOSFET is able to turn on in low voltage and current level, and a noise-reduction effect can be expected. Furthermore, switching-loss can be reduced and power efficiency will be improved. MS 1454-E-01 11 2012/08 [AP1601] 2-2-2) Fixed off-time mode CCM chopper (buck) circuit using the AP1601 fixed off-time mode controls the peak current and the bottom current of the coil constant (constant ripple control). By this control, the switching frequency is changed for input voltage and LED VF variation. Figure 4 shows the current path of a chopper (buck) circuit, current, or voltage waveform for each part. The primary side of the transformer is controlled by the OUT pin which turns the MOSFET (Q1)on and off. The current path when the OUT pin turns on (VOUTH) is Vin-LED-Lp-Q1-R13-GND. The current path when the OUT pin turns off is Lp-D5-LED. The peak current of Lp when the OUT pin turns on is controlled by turning the OUT pin off and detecting the CS pin voltage. The bottom current should be set by the transformer primary winding self inductance, LED VF, off-time (tOFF). If the diode D V can be ignored (VFD5<<VF), the transformer primary side current when the MOSFET turns off will be decreasing with time VF t OFF . tOFF is the time after Q1 turns off. Lp For example, the ILp bottom current is constant when VF, Lp and tOFF are constant. When VF is varied, the transformer auxiliary winding is affected by the variation, off-time changes inversely according to the VVFC voltage which is changed by the variation, the bottom current is kept constant. Fixed off-time control allows the DC voltage input to be on the VFC pin because the bottom voltage detection on the VFC pin is not performed (refer to Figure 4). LED average current ILED_ave is, 1 V t I LED _ ave I Lp _ peak F OFF 2 Lp ILp_peak is peak current on the transformer primary side. Relationship between off-time tOFF(us) and R15(kΩ) connected between the OSC pin and GND when VVFC is 1V is, tOFF [ s] 1 R15 [k] 10 tOFF [ s] 1 R15 [k] 10 VVFC [V ] If VVFC is considered further, VVFC is proportional to the VF, even when VF is varied; LED average current is held constant, offset by tOFF. However, if the off-time is long and the bottom current becomes zero (from CCM to DCM), LED average current is affected by on-time, so the LED current cannot be compensated by VVFC. Thus, the off-time setting is approximately limited by the following formula. tOFF Lp VF I Lp _ peak Constant ripple current control maintains the peak current and the bottom current constant, and the current control can be done without being affecting by the input voltage fluctuation and LED VF variation, in spite of the fact that the switching frequency is changed by input and output voltage changes. Figure 9 shows examples of frequency change when the input voltage changes and the number of LEDs connected in series (VF) changes. In order to be within desired switching frequency range, the transformer primary side inductance (Lp), ripple width between the peak current and the bottom current needs to be configured properly. MS 1454-E-01 12 2012/08 [AP1601] (Example) Number of LEDs vs Switching frequency 110 170 106 150 Frequency (kHz) Frequency (kHz) AC input voltage vs Switching frequency 102 98 94 (Example) 130 110 90 85 105 125 145 165 185 205 225 245 265 5 6 7 8 9 Input voltage (VAC) Number of LEDs connected in series (kHz) Figure 9. Examples of frequency changes as in input voltage changes or number of LEDs change Switching frequency Fsw is approximately given by the following formula, Fsw Vin VF V F L p I Lp _ peak I Lp _ bottom Vin ILp_bottom is the bottom current on the transformer primary side after the off-time tOFF period. 2-2-3) Analog dimming LED analog dimming is available using the LD pin. Analog dimming is achieved by decreasing the peak current on the transformer primary side. Analog diming is controlled by applying an external voltage to the LD pin. The allowable voltage range on the LD pin is from 0 to VREF(5V (typ)). The peak detection voltage on the CS pin is changed when the LD voltage is less than 2.65V(typ) as shown in Figure 10. Switching will not stop even if the LD pin connects to GND. Normalized ILp_Peak Current (%) 100 50 0 1 2 3 4 5 LD (V) Figure 10. Relationship between LD pin voltage and transformer primary side current (ILp_peak) 2-2-4) PWM dimming MS 1454-E-01 13 2012/08 [AP1601] PWM dimming is available using the PWM pin. PWM diming is controlled by applying an external pulse to the PWM pin, which is referenced to GND. The allowable voltage range on the PWM pin is from 0 to VREF(5V (typ)) and up to 2kHz PWM pulse signal may be used. By holding the PWM pin voltage to less than VPWML (less than 0.5V), the OUT pin can be fixed to off level (VOUTL) 2-2-5) Leading edge blank and shortest on time of OUT pin The AP1601 does not detect current by masking for a certain period after the Nch MOSFET turns on. This is called leading edge blank (TLEB). It means, the voltage on the CS pin is ignored during this period. The period is necessary to avoid instantaneously turning OUT off and on or ceasing the switching by the over current protection function when the reverse recovery current of diode D5 or the discharge current from parasitic capacitor is large while Q1 is on. However, all current detection on the CS pin is started after TLEB , the shortest on time of Q is limited by the leading edge blank. Worst case of TLEB at 25C is 450ns. ton toff OUT TLEB TLEB CS Mask area Figure 11. CS pin voltage leading edge blank Thus, input voltage range, output voltage range, ripple width and the transformer primary side inductance should be determined to guarantee that the on-time during the operation is always more than TLEB . On-time is approximately given by the following formula and limited by TLEB. Flyback circuit; Chopper (buck) circuit; t on t on L p I Lp _ peak Vin t d _ MOS L p ( I Lp _ peak I Lp _ bottom) Vin Vout TLEB t d _ MOS t d _ MOS TLEB t d _ MOS Td_MOS represents a delay time until MOSFET (Q1) turns off after the OUT pin is turned off. If on-time is less than the delay time during the operation condition, the peak current will be higher than the set value and the average current will also shift higher. Furthermore, if the CS pin voltage after TLEB becomes higher than the over current protection threshold voltage, the switching will be ceased. 2-3) Gate drive The OUT pin is the gate driver output, which can drive 1000pF capacitor at 50ns(typ) of raising and falling time by using the VDD voltage. 2-4) TRIAC dimming The AP1601 has a built-in circuit which is compatible with TRIAC dimmers. MS 1454-E-01 14 2012/08 [AP1601] Voltage of both ends of Bulb (RL) that is controlled by the phase of TRIAC dimmer. T TR RI IAAC調 m m C d光i 回 路e r c i r c u i t I n c白a 熱 n d電 e s球e n t B u l b 負 荷RL Load: RL LATCH period VR C I n p u t ACA 入力 C TRIAC BLEED period HOLD period RESET period DIAC 図 7 T R I A調 C光 器 に よ る 電 圧 波 形 Figure 12. TRIAC dimmer As shown in Figure 12, a TRIAC Dimmer for resistive loads like incandescent lamps performs dimming by changing the input power which is controlled by cutting any angle of the phase for the input sine-wave. The time constant determined by the Variable resistor (VR) turns the TRIAC (bidirectional thyristor) on in the dimmer and supplies the power to the load. The TRIAC sustains its conduction once turned on until the current to sustain the operation becomes lower than the threshold. θ The Input current of the switching circuit becomes discontinuous because the diode-bridge turns off when it is below the input capacitor B L E E区 D(C1) 間 voltage. H O L区 D 間 AP1601 is a switching power supply, but to be compatible with a TRIAC Dimmer, it needs to emulate a resistive load for the TRIAC Dimmer (between the BLEED period and RESET period in Figure 12). AP1601 has a BLEED current function for efficiency reasons, which supplies a current from the DB1 (Diode-bridge) plus pin to the minus pin through a resistor in the IC only while the TRIAC Dimmer needs a current to stay on. The function allows normal operation for TRIAC Dimmer applications. Setting of BLEED current as a TRIAC dimmer supporting current is shown below. VBLEED to determine when BLEED current flows is 1.2V(typ), On resistance of the HV pin to sink BLEED current is 450Ω(typ), If maximum BLEED current is 20mA, the resistor to be connected between the BLEED pin and the HV pin is approximately given by the following formula. Resistors R5, R6 to determine when BLEED current flows are given as follows. If, in case of Vrf_th to determine when BLEED current flows is 35V and R5=510kΩ, R6 is, 1.2V R5 1.2 510 R6 18 [k] Vrf _ th 1.2V 35 1.2 Resistor R2 connected on the HV pin to limit current is given as follows. R2 Vrf _ th 450 20mA 20mA 1.3 [k] 2-5) Startup circuit The AP1601 has a startup circuit which is supplied power from the high voltage HV pin. By using the auxiliary winding (Lb) of the transformer, the external device count relevant to startup can be further reduced, this also, allows power loss after startup to be reduced significantly. The internal startup circuit is also connected to the VDD pin through a diode as shown below, and the VDD pin voltage increases in accordance with the applied input voltage. When the VDD pin voltage reaches the operating startup voltage (UVLOH=18V typical), the internal circuit is activated and switching is started. The internal startup circuit is cut off from the HV pin in this state, and the power to the internal circuit is supplied directly from the auxiliary winding of the flyback transformer to the VDD pin, which is more efficient. MS 1454-E-01 15 2012/08 [AP1601] Vline DB1 BLEED R2 EN HV T1 Current Limit R3 D4 VDD Lb C2 Figure 13. Startup circuit VC6 volatage Inactivate startup circuit Pin voltage (V) LED output pin voltage Power supplied from the transformer auxiliary winding phase UVLO_H VC1 voltage VDD pin voltage Constant current charging Switching Input voltage (V) LED On Time (ms) Red: VDD pin voltage (left axis), GREEN: LED anode voltage (left axis), BLUE: Input voltage (Vrf: right axis) Figure 14. Waveform at startup Figure 14 shows the voltage waveform immediately after power on of an AC100V application. Red: VDD pin voltage, Blue: primary side input capacitor (C1) voltage, Green: Output electrolytic capacitor voltage. The left vertical axis represents the VDD pin voltage and the C6 pin voltage, the right vertical axis is the C1 voltage. In this example, the LED is lit approximately 50ms after power on. (Condition: Input voltage 100Vac, C1=0.47uF, C2=10uF, C6=100uF, VOUT=33V) 2-5-1) Power-on state – initiation of IC operation phase External capacitor, C2 starts charging through the internal startup circuit powered from the HV pin after power on. This charging path will be cut off when the VDD pin achieves operating startup voltage (UVLOH). When VDD is below the UVLOH voltage, the internal circuits, except some circuits needed for startup, cease operation. 2-5-2) Initiation of IC operation - Stable operation phase When VDD pin voltage becomes UVLOH, REF will be supplied power from VDD first (charge C7) If REF is rising, the internal reset signal rises, all of the IC circuits start and the switching operation starts. However, usually, the voltage of electrolytic capacitor (C6) connected on the secondary side is lower than VDD immediately after switching starts, therefore, power from the auxiliary winding to the VDD pin will not be supplied, so, the switching operation is performed by consuming the power from charged capacitor (C2). When the voltage of electrolytic capacitor (C6) connected on the secondary side rises enough, power from the transformer auxiliary winding to the VDD pin becomes sufficient and VDD will be stable. MS 1454-E-01 16 2012/08 [AP1601] To prevent the VDD pin voltage from becoming lower than UVLOL when the power from the auxiliary winding is deficient, constant current charging from the HV pin to the VDD pin is properly performed to maintain the VDD voltage to a certain voltage range by using SWVDD monitoring of the VDD pin voltage. The Startup circuit that connects between the HV pin to the VDD pin is enabled at the SWVDD lower limit voltage (VDDL: 8.8V(typ)), and disabled at the upper limit voltage (VDDH: 10.3V(typ)). If there is no power from auxiliary winding and power continues to be intermittently supplied from the HV pin to VDD, the IC generates heat due to the voltage drop from the input voltage to the VDD voltage (8.8V(typ)~ 10.3V(typ)). Please adjust the HV pin voltage to less than 120VRMS by resistor R2 connected between the HV pin and Vrf when the HV pin voltage exceeds 120VRMS. Time chart in regard to startup circuit is shown in Figure 15. UVLOH VDD powered from the auxiliary winding is stable. VDDH Power OFF VDD VDDL UVLO(Internal) SWVDD(Internal) REF RESET(Internal ) OUT Figure 15. Image of startup circuit operation (Time chart) 2-6) Internal regulator The AP1601 has a built in 5V regulator to supply voltage from the VDD pin to the internal circuits, And if thermal conditions are met, a maximum of a 7mA current can be supplied to external circuits from the REF pin. For voltage stability, please connect a 0.1uF capacitor (class B) between the REF pin and GND. MS 1454-E-01 17 2012/08 [AP1601] 3) Protection function Protection function Thermal protection Over current Over voltage UVLO Operation If the IC temperature exceeds the detection condition, the OUT pin turns to GND level. If an over current flows to the external MOSFET, the OUT pin turns to GND level. If LED is open or LED VF is high, the OUT pin turns to GND level. To prevent malfunction of the IC, the OUT pin is fixed to GND level and cease 5V regulator. Shut-off state Detection condition Cease driver Auto-release IC junction temp. 150C Cease driver Latch off Cease driver Latch off Cease all Auto-release CS pin voltage after TLEB 0.8V(typ) VDD pin voltage 26V(typ) When VDD pin voltage decreasing 6.4V(typ) Release condition 65C Down from detection temp. *1 *1 17.6V(typ) Note: *1. In order to release the latch off state, please apply a voltage of less than UVLOL for at least 10ms to the VDD pin. # When the REF pin is shorted to GND, the IC prevents heat generation by limiting internal regulator maximum current to 40mA (design value). If ambient temperature is high or the HV pin voltage is high or if both are true, the junction temperature may exceed the absolute maximum rating. If the rating is exceeded, the specification can not be guaranteed. 3-1) Thermal protection To prevent thermal runaway of the IC, the junction temperature is always monitored and the IC operation is controlled. When the junction temperature exceeds TSD (design value is 150°C typical), switching stops. When the junction temperature goes below the thermal release temperature (ΔTSD, 65°C(typ)), switching restarts. Once the thermal protection is activated, the specification can not be guaranteed. 3-2) Over current protection The CS pin voltage is monitored after turning the MOSFET on and after the leading edge blanking period (TLEB:300ns (typ)). If the CS pin voltage is at the OCP voltage (0.8V typical), switching stops and is latched. For example, when the CS pin voltage is 0.5V and the current is 500mA, the OCP level reaches 800mA. The application circuit is protected when the primary winding, the secondary winding, or the auxiliary winding is shorted. For releasing the over current protection, please apply a voltage of less than UVLOL for at least 10ms to the VDD pin. 3-3) Over Voltage Protection The VDD pin voltage is monitored, and if the voltage exceeds the OVP voltage (26V typical), switching stops and is latched. It typically functions as an open protection for secondary side where LEDs are connected. For releasing the over voltage protection, please apply a voltage of less than UVLOL for al least 10ms to the VDD pin. 3-4) UVLO Under Voltage Lockout. The circuit provides an ON signal to the internal circuits when the VDD pin voltage is higher than UVLOH (17.6V typical) and an OFF signal when the VDD pin is lower than UVLOL (6.4V typical). If the VDD pin voltage is lower than the UVLOL voltage, the IC stops switching. If the HV pin voltage is high enough, the VDD pin is provided a current through the internal startup circuit to reach UVLOH and restart the IC. MS 1454-E-01 18 2012/08 [AP1601] CHARACTERISTICS 20 5.2 15 5.1 VREF [V] UVLO [V] 1) Temperature dependency 10 5 5 4.9 UVLH UVLL 0 4.8 -40 -20 0 20 40 Ta [℃] 60 80 100 -40 -20 20 40 Ta [℃] 60 80 100 80 100 Figure 17. VREF voltage 0.55 400 0.525 350 TLEB[ns] VPEAK[V] Figure 16. UVLO voltage 0 0.5 0.475 300 250 0.45 200 -40 -20 0 20 40 Ta [℃] 60 80 100 -40 Figure 18. Peak current detection voltage (LD=REF) -20 0 20 40 Ta [℃] 60 Figure 19. Leading Edge Blank 120 1000 R15=100kΩ,VVFC=1V 800 RONH [Ω] Fsw[kHz] 110 100 600 90 400 80 200 -40 -20 0 20 40 Ta [℃] 60 80 -40 100 Figure 20. Switching frequency (SEL=VREF) MS 1454-E-01 -20 0 20 40 Ta [℃] 60 80 100 Figure 21. Equivalent R value HV-GND (IHV=20mA) 19 2012/08 [AP1601] APPLICATION EXAMPLE L Vrf DIMMER +OUT Vin F1 D1 R1 D5 C6 Ls T1 C1 R4 C4 Lp R14 VF DB1 D3 R15 N R2 R5 R7 Lb U1 R9 R10 -OUT C9 R8 C7 LD OSC PWM VFC GND SEL REF CS BLEED V1 D4 D2 REF Q1 R3 R11 R13 GND V1 R6 OUT HV R12 VDD C2 Figure 22. Typical isolated flyback circuit compatible with TRIAC dimmer L Vrf DIMMER F1 +OUT Vin D1 R1 C1 D5 Lp DB1 T1 R15 N R2 R5 R7 Lb U1 R9 LD OSC PWM VFC GND SEL REF CS C9 R8 R10 C7 BLEED D4 V1 D2 Q1 R3 R11 R13 V1 GND R6 OUT HV R12 VDD C8 C2 Figure 23. Typical non-isolated chopper circuit compatible with TRIAC dimmer * The above figures are for reference only. * A varistor to absorb a surge voltage, a common mode choke coil to reduce noise, across the line capacitor and such are not shown above. * In order to prevent a large current from continuously flowing when the IC has failed due to incorrect wiring during assembly or abnormal pulse noises and so forth, please place the appropriate fuse to meet the appropriate standards in the appropriate place in the circuit. MS 1454-E-01 20 2012/08 -OUT [AP1601] PACKAGE and MARKING 1) Dimension (14 pin SOP) [Unit:mm] Figure 24. Package outline MS 1454-E-01 21 2012/08 [AP1601] 2) Marking Figure 25. Marking Information Upper Product name:AP1601 Lower Date code: 7 digits 2 digits (Last 2 digits of year) +2 digits (weekly code) + 3 digits (production code) IMPORTANT NOTICE Descriptions of external circuits, application circuits, software and other related information contained in this document are provided only to illustrate the operation and application examples of the semiconductor products. You are fully responsible for the incorporation of these external circuits, application circuits, software and other related information in the design of your equipments. Asahi Kasei Microdevices Corporation (AKM) assumes no responsibility for any losses incurred by you or third parties arising from the use of these information herein. AKM assumes no liability for infringement of any patent, intellectual property, or other rights in the application or use of such information contained herein. 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Note2) A hazard related device or system is one designed or intended for life support or maintenance of safety or for applications in medicine, aerospace, nuclear energy, or other fields, in which its failure to function or perform may reasonably be expected to result in loss of life or in significant injury or damage to person or property. It is the responsibility of the buyer or distributor of AKM products, who distributes, disposes of, or otherwise places the product with a third party, to notify such third party in advance of the above content and conditions, and the buyer or distributor agrees to assume any and all responsibility and liability for and hold AKM harmless from any and all claims arising from the use of said product in the absence of such notification. MS 1454-E-01 22 2012/08