Power Circuit of a UL508A Panel Typical UL508 Application Altech UL508 Disclaimer: This an application example. Installation should be done by a qualified electrician under the guidance of UL/NEC® specifications.. Altech's V-EA UL508 Manual Motor Controllers are approved for Group Installations Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 19 Altech UL508 V-EA Series 508 listed E137938 C22.2 No.14 certified LR104391 UL508 Listed Manual Motor Controller “Suitable as Motor Disconnect” • • • • • DIN Rail Mounted 17.5mm width per pole Thermal Magnetic 480Y/277V AC, 50/60Hz 10kA Short Circuit Withstand Capacity • Applications Include: • • • • • AC Motor Starting, Across the Line AC General Use AC Resistance AC Discharge Lamps (Ballast) AC Incandescent Lamps (Tungsten) Voltage Rating 480Y/277VAC 0.3-25A: 1 pole - 42VDC; 2 Pole - 80VDC 30-60A: 1 pole - 24VDC; 2 Pole - 60VDC Short Circuit Withstand Rating (UL/CSA - Ratings) Group Short Circuit Withstand Rating (UL/CSA - Ratings) Interrupting Capacity (VDE - Ratings) Calibration Temperature Terminal Size Acceptability Terminal Torque Terminal Protection Degree Horse Power Ratings Mechanical Endurance Ratings 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required 0.3-63A (RC): 10kA 40°C (104°F) Top: 18-3 AWG; Bottom: 18-2 AWG 20 lb.in. IP20 see page 34 see page 35 SHORT CIRCUIT WITHSTAND RATINGS FOR V-EA MANUAL MOTOR CONTROLLER Trip Curve all Amp Range all 12 - 30/32A all 60 / 63A all *up to nearest rated current 20 0.3 - 10A Backup Protection 40 - 50A UL-Listed RK5-Fuse up to 10kA UL-Listed MCCB up to 10kA No BCP Required up to: 4xRC* max 125A 5kA 4xRC* min 15A, max 70A 4xRC* min 15A, max 70A 4xRC* max 200A 4xRC* max 200A 4xRC* max 125A 4xRC* max 250A 4xRC* max 250A 10kA 5kA 5kA Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com Time versus Current Trip Curve Minutes 60 40 10 4 1 For the exact trip curve, please refer to pages 32-33. 10 Time t 4 Dimensions in mm 1 side view 0.4 Z B CG DE 10-1 35 mm (1.38 in.) 10-2 4x10-3 10-3 2 3 4 6 8 10 16 20 Multiple of Rated Current 1 POLE 70 mm (2.76 in.) 2 POLE 91.5 mm (3.60 in.) Trip-Characteristics* Characteristic Trip Boundaries Thermal Trip Magnetic Trip Must not Must Trip Must not Must Trip Trip>100ms <1hr Trip>100ms at 100ms 3 POLE 91.5 mm (3.60 in.) 17.5 mm (0.69 in.) 35 mm (1.38 in.) Applications Control Circuits Motors Business Power Equipment Transformers Supplies Appliances Heaters General B-Characteristics 1.13xRC 1.45xRC 3xRC 5xRC C-Characteristics 1.13xRC 1.45xRC 5xRC 10xRC D-Characteristics 1.13xRC 1.45xRC 10xRC 16xRC E-Characteristics 1.05xRC 1.35xRC 14xRC 18xRC G-Characteristics 1.05xRC 1.35xRC 8xRC 10xRC Z-Characteristics 1.05xRC 1.35xRC 2xRC 3xRC *The value of each characteristic is shown vertically beneath its corresponding heading. Warning! 52.5 mm (2.07 in.) Semiconductors Lighting Wiring Protection 91.5 mm (3.60 in.) Low Inrush High Inrush Components/ General devices with Reactive Solenoid low surgeElectronics Load current and short circuit High withstand Efficiency capabilities Altech UL508 Seconds 4x10-2 This information should only be used as a selection guide.The use of a Miniature Circuit Breaker/Manual Motor Controller in an application with a certainTrip-Characteristic always requires prototype testing! It is the responsibility of the circuit design engineer to select the appropriate Miniature Circuit Breaker/Manual Motor Controller for his specific application. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 21 Altech UL508 B-Trip Characteristic UL508 Listed E137938 One Pole Standard Pack: 12 Weight: 0.3A - 32A 1.68kg (3.7 lb.) 40A - 63A 1.92kg (4.23 lb.) Two Pole Standard Pack: 6 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Application Examples: Business equipment, wiring protection, lighting, appliances, control circuits, some motors and some electronic applications. Relatively long thermal trip delay but low magnetic trip point. Rated Current 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Type/ Cat. No. 1BU1 1BU1.6 1BU2 1BU2.5 1BU3 1BU3.5 1BU4 1BU5 1BU6 NA 1BU10 NA NA 1BU13 1BU15 1BU16 1BU20 1BU25 1BU30 1BU32 1BU40 1BU50 1BU60 1BU63 Rated Current 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Type/ Cat. No. 2BU1 2BU1.6 2BU2 2BU2.5 2BU3 2BU3.5 2BU4 2BU5 2BU6 NA 2BU10 NA NA 2BU13 2BU15 2BU16 2BU20 2BU25 2BU30 2BU32 2BU40 2BU50 2BU60 2BU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL One Pole plus neutral Standard Pack: 6 Weight: 0.3A - 32A 1.56kg (3.44 lb.) 40A - 63A 1.74kg (3.84 lb.) UL UL Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Three Pole Standard Pack: 4 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Rated Current 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Type/ Cat. No. 2BNU1 2BNU1.6 2BNU2 2BNU2.5 2BNU3 2BNU3.5 2BNU4 2BNU5 2BNU6 NA 2BNU10 NA NA 2BNU13 2BNU15 2BNU16 2BNU20 2BNU25 2BNU30 2BNU32 2BNU40 2BNU50 2BNU60 2BNU63 Rated Current 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Type/ Cat. No. 3BU1 3BU1.6 3BU2 3BU2.5 3BU3 3BU3.5 3BU4 3BU5 3BU6 NA 3BU10 NA NA 3BU13 3BU15 3BU16 3BU20 3BU25 3BU30 3BU32 3BU40 3BU50 3BU60 3BU63 For ring tongue terminal version, replace “U” with “R” in part number. For example 1BR20 instead of 1BU20. 22 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com UL508 Listed E137938 One Pole Standard Pack: 12 Weight: 0.3A - 32A 1.68kg (3.7 lb.) 40A - 63A 1.92kg (4.23 lb.) Two Pole Standard Pack: 6 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Application Examples: Low inrush motors, lighting, wiring protection, appliances, business equipment, and control circuit applications. Relatively long thermal trip delay and medium magnetic trip point. Type/ Cat. No. 1CU03 1CU05 1CU075 NA 1CU1 1CU1.6 1CU2 1CU2.5 1CU3 1CU3.5 1CU4 1CU5 1CU6 1CU8 1CU10 NA NA 1CU13 1CU15 1CU16 1CU20 1CU25 1CU30 1CU32 1CU40 1CU50 1CU60 1CU63 Type/ Cat. No. 2CU03 2CU05 2CU075 NA 2CU1 2CU1.6 2CU2 2CU2.5 2CU3 2CU3.5 2CU4 2CU5 2CU6 2CU8 2CU10 NA NA 2CU13 2CU15 2CU16 2CU20 2CU25 2CU30 2CU32 2CU40 2CU50 2CU60 2CU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL One Pole plus neutral Standard Pack: 6 Weight: 0.3A - 32A 1.56kg (3.44 lb.) 40A - 63A 1.74kg (3.84 lb.) UL UL UL UL UL Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Three Pole Standard Pack: 4 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A For ring tongue terminal version, replace “U” with “R” in part number. For example 1BR20 instead of 1BU20. Type/ Cat. No. 2CNU03 2CNU05 2CNU075 NA 2CNU1 2CNU1.6 2CNU2 2CNU2.5 2CNU3 2CNU3.5 2CNU4 2CNU5 2CNU6 2CNU8 2CNU10 NA NA 2CNU13 2CNU15 2CNU16 2CNU20 2CNU25 2CNU30 2CNU32 2CNU40 2CNU50 2CNU60 2CNU63 Type/ Cat. No. 3CU03 3CU05 3CU075 NA 3CU1 3CU1.6 3CU2 3CU2.5 3CU3 3CU3.5 3CU4 3CU5 3CU6 3CU8 3CU10 NA NA 3CU13 3CU15 3CU16 3CU20 3CU25 3CU30 3CU32 3CU40 3CU50 3CU60 3CU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Approvals UL UL UL UL UL Altech UL508 C-Trip Characteristic UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 23 Altech UL508 D-Trip Characteristic UL508 Listed E137938 One Pole Standard Pack: 12 Weight: 0.3A - 32A 1.68kg (3.7 lb.) 40A - 63A 1.92kg (4.23 lb.) Two Pole Standard Pack: 6 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Application Examples: High inrush motors, transformers, power supplies, heaters and reactive loads. Relatively long thermal trip delay and very high magnetic trip point. Type/ Cat. No. 1DU03 1DU05 1DU075 NA 1DU1 1DU1.6 1DU2 1DU2.5 1DU3 1DU3.5 1DU4 1DU5 1DU6 1DU8 1DU10 NA NA 1DU13 1DU15 1DU16 1DU20 1DU25 1DU30 1DU32 1DU40 1DU50 1DU60 1DU63 Type/ Cat. No. 2DU03 2DU05 2DU075 NA 2DU1 2DU1.6 2DU2 2DU2.5 2DU3 2DU3.5 2DU4 2DU5 2DU6 2DU8 2DU10 NA NA 2DU13 2DU15 2DU16 2DU20 2DU25 2DU30 2DU32 2DU40 2DU50 2DU60 2DU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL One Pole plus neutral Standard Pack: 6 Weight: 0.3A - 32A 1.56kg (3.44 lb.) 40A - 63A 1.74kg (3.84 lb.) UL UL UL UL UL Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Three Pole Standard Pack: 4 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A For ring tongue terminal version, replace “U” with “R” in part number. For example 1BR20 instead of 1BU20. 24 Type/ Cat. No. 2DNU03 2DNU05 2DNU075 NA 2DNU1 2DNU1.6 2DNU2 2DNU2.5 2DNU3 2DNU3.5 2DNU4 2DNU5 2DNU6 2DNU8 2DNU10 NA NA 2DNU13 2DNU15 2DNU16 2DNU20 2DNU25 2DNU30 2DNU32 2DNU40 2DNU50 2DNU60 2DNU63 Type/ Cat. No. 3DU03 3DU05 3DU075 NA 3DU1 3DU1.6 3DU2 3DU2.5 3DU3 3DU3.5 3DU4 3DU5 3DU6 3DU8 3DU10 NA NA 3DU13 3DU15 3DU16 3DU20 3DU25 3DU30 3DU32 3DU40 3DU50 3DU60 3DU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com UL508 Listed E137938 One Pole Standard Pack: 12 Weight: 0.3A - 32A 1.68kg (3.7 lb.) 40A - 63A 1.92kg (4.23 lb.) Two Pole Standard Pack: 6 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Application Examples: High efficiency motors, which have exceedingly high inrush currents. Relatively short thermal trip delays and very high magnetic trip points. Type/ Cat. No. 1EU03 1EU05 1EU075 NA 1EU1 1EU1.6 1EU2 1EU2.5 1EU3 1EU3.5 1EU4 1EU5 1EU6 1EU8 1EU10 1EU12 1EU125 1EU13 1EU15 1EU16 1EU20 1EU25 1EU30 1EU32 1EU40 1EU50 1EU60 1EU63 Type/ Cat. No. 2EU03 2EU05 2EU075 NA 2EU1 2EU1.6 2EU2 2EU2.5 2EU3 2EU3.5 2EU4 2EU5 2EU6 2EU8 2EU10 2EU12 2EU125 2EU13 2EU15 2EU16 2EU20 2EU25 2EU30 2EU32 2EU40 2EU50 2EU60 2EU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL One Pole plus neutral Standard Pack: 6 Weight: 0.3A - 32A 1.56kg (3.44 lb.) 40A - 63A 1.74kg (3.84 lb.) UL UL UL UL UL UL Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Three Pole Standard Pack: 4 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A For ring tongue terminal version, replace “U” with “R” in part number. For example 1BR20 instead of 1BU20. Type/ Cat. No. 2ENU03 2ENU05 2ENU075 NA 2ENU1 2ENU1.6 2ENU2 2ENU2.5 2ENU3 2ENU3.5 2ENU4 2ENU5 2ENU6 2ENU8 2ENU10 2ENU12 2ENU125 2ENU13 2ENU15 2ENU16 2ENU20 2ENU25 2ENU30 2ENU32 2ENU40 2ENU50 2ENU60 2ENU63 Type/ Cat. No. 3EU03 3EU05 3EU075 NA 3EU1 3EU1.6 3EU2 3EU2.5 3EU3 3EU3.5 3EU4 3EU5 3EU6 3EU8 3EU10 3EU12 3EU125 3EU13 3EU15 3EU16 3EU20 3EU25 3EU30 3EU32 3EU40 3EU50 3EU60 3EU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Approvals UL UL UL UL UL Altech UL508 E-Trip Characteristic UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 25 Altech UL508 G-Trip Characteristic UL508 Listed E137938 One Pole Standard Pack: 12 Weight: 0.3A - 32A 1.68kg (3.7 lb.) 40A - 63A 1.92kg (4.23 lb.) Two Pole Standard Pack: 6 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Application Examples: General industrial, including motors, some transformers, solenoids, control circuits, lighting and wiring. Meets the US trip norms with relatively short thermal trip delay and high magnetic trip point. Type/ Cat. No. 1GU03 1GU05 NA 1GU08 1GU1 1GU1.6 1GU2 1GU2.5 1GU3 1GU3.5 1GU4 1GU5 1GU6 1GU8 1GU10 1GU12 1GU125 1GU13 1GU15 1GU16 1GU20 1GU25 1GU30 1GU32 1GU40 1GU50 1GU60 1GU63 Type/ Cat. No. 2GU03 2GU05 NA 2GU08 2GU1 2GU1.6 2GU2 2GU2.5 2GU3 2GU3.5 2GU4 2GU5 2GU6 2GU8 2GU10 2GU12 2GU125 2GU13 2GU15 2GU16 2GU20 2GU25 2GU30 2GU32 2GU40 2GU50 2GU60 2GU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL One Pole plus neutral Standard Pack: 6 Weight: 0.3A - 32A 1.56kg (3.44 lb.) 40A - 63A 1.74kg (3.84 lb.) UL UL UL UL UL Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Three Pole Standard Pack: 4 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A For ring tongue terminal version, replace “U” with “R” in part number. For example 1BR20 instead of 1BU20. 26 Type/ Cat. No. 2GNU03 2GNU05 NA 2GNU08 2GNU1 2GNU1.6 2GNU2 2GNU2.5 2GNU3 2GNU3.5 2GNU4 2GNU5 2GNU6 2GNU8 2GNU10 2GNU12 2GNU125 2GNU13 2GNU15 2GNU16 2GNU20 2GNU25 2GNU30 2GNU32 2GNU40 2GNU50 2GNU60 2GNU63 Type/ Cat. No. 3GU03 3GU05 NA 3GU08 3GU1 3GU1.6 3GU2 3GU2.5 3GU3 3GU3.5 3GU4 3GU5 3GU6 3GU8 3GU10 3GU12 3GU125 3GU13 3GU15 3GU16 3GU20 3GU25 3GU30 3GU32 3GU40 3GU50 3GU60 3GU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com UL508 Listed E137938 One Pole Standard Pack: 12 Weight: 0.3A - 32A 1.68kg (3.7 lb.) 40A - 63A 1.92kg (4.23 lb.) Two Pole Standard Pack: 6 Weight: 0.3A - 63A 1.68kg (3.7 lb.) Application Examples: Semiconductors, components which failshort (vs. fail-open), and components/devices with low surgecurrent and short circuit withstand capabilities. Relatively short thermal delay and very low magnetic trip point. Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A Type/ Cat. No. 1ZU03 1ZU05 1ZU075 NA 1ZU1 1ZU1.6 1ZU2 1ZU2.5 1ZU3 1ZU3.5 1ZU4 1ZU5 1ZU6 1ZU8 1ZU10 1ZU12 1ZU125 1ZU13 1ZU15 1ZU16 1ZU20 1ZU25 1ZU30 1ZU32 1ZU40 1ZU50 Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A Type/ Cat. No. 2ZU03 2ZU05 2ZU075 NA 2ZU1 2ZU1.6 2ZU2 2ZU2.5 2ZU3 2ZU3.5 2ZU4 2ZU5 2ZU6 2ZU8 2ZU10 2ZU12 2ZU125 2ZU13 2ZU15 2ZU16 2ZU20 2ZU25 2ZU30 2ZU32 2ZU40 2ZU50 Approvals UL UL UL UL UL UL UL UL UL UL One Pole plus neutral UL UL UL Standard Pack: 6 UL UL Weight: 0.3A - 32A 1.56kg (3.44 lb.) 40A - 63A 1.74kg (3.84 lb.) UL UL UL UL UL UL UL UL UL UL * * Approvals UL UL UL UL UL UL UL UL UL UL Three Pole UL UL UL Standard Pack: 4 UL Weight: 0.3A - 63A 1.68kg (3.7 lb.) UL UL UL UL UL UL UL UL UL UL UL * * Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A Type/ Cat. No. 2ZNU03 2ZNU05 2ZNU075 NA 2ZNU1 2ZNU1.6 2ZNU2 2ZNU2.5 2ZNU3 2ZNU3.5 2ZNU4 2ZNU5 2ZNU6 2ZNU8 2ZNU10 2ZNU12 2ZNU125 2ZNU13 2ZNU15 2ZNU16 2ZNU20 2ZNU25 2ZNU30 2ZNU32 2ZNU40 2ZNU50 Rated Current 0.3A 0.5A 0.75A 0.8A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A 12.5A 13A 15A 16A 20A 25A 30A 32A 40A 50A Type/ Cat. No. 3ZU03 3ZU05 3ZU075 NA 3ZU1 3ZU1.6 3ZU2 3ZU2.5 3ZU3 3ZU3.5 3ZU4 3ZU5 3ZU6 3ZU8 3ZU10 3ZU12 3ZU125 3ZU13 3ZU15 3ZU16 3ZU20 3ZU25 3ZU30 3ZU32 3ZU40 3ZU50 For ring tongue terminal version, replace “U” with “R” in part number. For example 1BR20 instead of 1BU20. Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * Approvals UL UL UL UL UL UL Altech UL508 Z-Trip Characteristic UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 27 C Trip Curve V-EA-B Trip 1.0A Through 10A Rated Current V-EA-C Trip 0.3A Through 10A Rated Current 1 0.4 3 4 5 6 8 10 20 Multiple of Rated Current 40 10-1 1 Seconds 2 3 4 5 6 8 10 Multiple of Rated Current 20 40 10 4 Tripping time t 10 1 4 1 0.4 1 0.4 10-1 10-1 Seconds 10-2 1 2 3 4 5 6 8 10 20 Multiple of Rated Current 40 “B” Magnetic Trip Parameters Rated current 1.0A to 63A. 100 10-2 1. Hold for a minimum of 100ms at surge of 3 times rated current. 2. Trip in under 100ms at 5 times rated current. 10-3 40 100 10 Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 1 10 4 1 0.4 4x10-2 4x10-3 4x10-3 3 4 5 6 8 10 16 20 10-1 4x10-2 4x10-2 2 Multiple of Rated Current 1.13-1.45xIN 60 40 Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 1 V-EA-D Trip 13A Through 63A Rated Current 1.13-1.45xIN 60 40 10 10-3 100 V-EA-C Trip 13A Through 63A Rated Current Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 1 10-2 4x10-3 Seconds Minutes 10 1 0.4 4x10-2 10-2 10-3 100 4 Minutes 2 Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 10 Tripping time t 1 1.13-1.45xIN Tripping time t 0.4 4x10-3 60 40 Seconds 1 Seconds Seconds 10-2 V-EA-B Trip 13A Through 63A Rated Current 28 4 4x10-2 4x10-3 10-3 10 10 1 10-1 10-1 4x10-2 10-3 Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 1 Tripping time t Tripping time t 4 10 60 40 Tripping time t 10 Minutes Minutes 1 1.13-1.45xIN 60 40 Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 V-EA-D Trip 0.3A Through 10A Rated Current 1.13-1.45xIN 1.13-1.45xIN 60 40 10 D Trip Curve Minutes B Trip Curve Minutes Altech UL508 V-EA Trip Curves 10-2 4x10-3 1 2 3 4 5 6 8 10 20 Multiple of Rated Current 40 “C” Magnetic Trip Parameters Rated current 0.3A to 63A. 1. Hold for a minimum of 100ms at surge of 5 times rated current. 2. Trip in under 100ms at 10 times rated current. 100 10-3 1 2 3 4 5 6 8 10 16 20 Multiple of Rated Current 40 “D” Magnetic Trip Parameters Rated current 0.3A to 63A. 1. Hold for a minimum of 100ms at surge of 10 times rated current. 2. Trip in under 100ms at 16 times rated current. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 100 V-EA Trip Curves G Trip Curve 10-1 40 1 1 2 3 4 5 6 8 10 20 Multiple of Rated Current 40 1 10 1 0.4 10-1 1 0.4 10-1 4x10-2 Seconds 4x10-3 2 3 4 5 6 8 10 14 18 20 Multiple of Rated Current 40 100 10-2 “E” Magnetic Trip Parameters Rated Current, 0.3A to 50A (––––), 60/63A (- - - - -). Magnetic Trip: 1. Hold for a minimum of 100ms at surge of 14 times (60A, 10 times) rated current. 2. Trip in under 100ms at 18 times (60A, 14 times) rated current. 10-3 10 20 40 100 Thermal Overload “Must Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC 4 1 10 4 1 0.4 4x10-2 4x10-3 1 3 4 5 6 8 10 10-1 4x10-2 10-2 2 Multiple of Rated Current 60 40 4 Tripping time t 4 10 1 1.05-1.35xIN Thermal Overload “Must Trip” = 125% Rated Current “Must Not Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC “Must Not Trip” = Rated Current 4 10-3 V-EA-Z Trip 12.5A Through 32A Rated Current 1.05-1.35xIN 60 40 10 10-2 4x10-3 100 V-EA-G Trip 12A Through 63A Rated Current Thermal Overload “Must Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC 4 10-3 Minutes 10 10-2 4x10-3 100 1.05-1.35xIN 60 40 Minutes 10-1 4x10-2 Seconds 3 4 5 6 8 10 1418 20 1 0.4 Minutes 2 Multiple of Rated Current E0.3A-E10A 4 Tripping time t 1 Thermal Overload “Must Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC 4 1 40 20 10 1 2 3 4 5 6 8 10 20 Multiple of Rated Current 40 “G” Magnetic Trip Parameters Rated Current, 0.3A to 63A. Magnetic Trip: 1. Hold for a minimum of 100ms at surge of 8 times rated current. 2. Trip in under 100ms at 10 times rated current. 100 Seconds Seconds Seconds 10-2 V-EA-E Trip 12A Through 60A Rated Current Tripping time t 0.4 4x10-2 4x10-3 Seconds 1 10-1 4x10-2 10-3 4 10 10-2 4x10-3 10-3 1 2 3 4 5 6 8 10 Altech UL508 0.4 10-3 10 Tripping time t Tripping time t 1 Thermal Overload “Must Trip” = 125% Rated Current “Must Not Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC “Must Not Trip” = Rated Current 4 1 10 4 10 60 40 Tripping time t Thermal Overload “Must Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC 1 1.05-1.35xIN 1.05-1.35xIN 60 40 Minutes Minutes 1.05-1.35xIN 60 40 4 V-EA-Z Trip 0.3A Through 10A Rated Current V-EA-G Trip 0.3A Through 10A Rated Current V-EA-E Trip 0.3A Through 10A Rated Current 10 Z Trip Curve Minutes E Trip Curve 20 Multiple of Rated Current 40 100 “Z” Trip Parameters Rated Current, 0.3A to 32A. Magnetic Trip: 1. Hold for a minimum of 100ms at 2 times rated current. 2. Trip in under 100ms at 3 times rated current. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 29 Altech UL508 Table HP 1: AMPERE RATINGS & HORSEPOWER RATING 1 PHASE V-EA RATED MOTOR NAMEPLATE MOTOR NAMEPLATE 0.30A 0.50A 0.75A 0.80A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10.0A 12.0A 12.5A 13.0A 15.0A 16.0A 20.0A 25.0A 30.0A 32.0A 40.0A 0.30A 0.50A 0.75A 0.80A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10.0A 12.0A 12.5A 13.0A 15.0A 16.0A 20.0A 25.0A 30.0A 32.0A 40.0A 1.80A 3.00A 4.35A 4.8A 6.0A 9.6A 12.0A 15.0A 18.0A 21.0A 24.0A 30.0A 36.0A 48.0A 60.0A 72.0A 75.0A 78.0A 90.0A 96.0A 120.0A 150.0A 180.0A 192.0A 240.0A CURRENT (SEE NOTE #1) 50.0A 60.0A FLA RATING STARTING/ LRC RATING 50.0A 60.0A 300.0A 360.0A FLA & LRC CONVERTED TO TABLE HORSEPOWER (SEE NOTE #2) USE FLA & LRC RATINGS WHERE NO HP RATING IS GIVEN NOMINAL CIRCUIT VOLTAGE 110-120 VAC 200 VAC 1/6hp 1/4hp 1/3hp 1/6hp 1/6hp 1/4hp 1/4hp 1/3hp 1/2hp 3/4hp 1/2hp 1/2hp 1/2hp 1/2hp 3/4hp 208 VAC 1hp 11/2hp 11/2hp 11/2hp 2hp 2hp 3hp 3hp 3hp 3hp 5hp 1hp 11/2hp 2hp 2hp 2hp 3hp 3hp 5hp 71/2hp 10hp 1/6hp 1/6hp 1/4hp 1/3hp 1/2hp 1/2hp 3/4hp 220-240 VAC 265 VAC 277 VAC 1/6hp 1/6hp 1/4hp 1/4hp 1/3hp 1/2hp 1/2hp 1/6hp 1/6hp 1/4hp 1/3hp 1/3hp 1/2hp 3/4hp 1/6hp 1/4hp 1/3hp 1/3hp 1/3hp 1/2hp 3/4hp 1hp 11/2hp 2hp 2hp 2hp 2hp 2hp 3hp 3hp 5hp 5hp 71/2hp 1hp 11/2hp 11/2hp 11/2hp 2hp 2hp 3hp 3hp 3hp 5hp 71/2hp 10hp 10hp 10hp 10hp 1hp 11/2hp 2hp 2hp 2hp 3hp 3hp 3hp 5hp 5hp 5hp 71/2hp 1hp 2hp 2hp 2hp 2hp 3hp 3hp 3hp 5hp 5hp 5hp 71/2hp 10hp 10hp NOTE #1: For AC motor circuit nameplate full load current, AC general-use loads, AC resistance loads, AC incandescent lamp (tungsten) loads, AC electric discharge lamp (ballast) loads. NOTE #2: Conversions per UL508® Table 45.2 and NFPA-70: National Electrical Code® 2008 Tables 430-248 and 430-251(A). 10hp 15hp Table HP 2: AMPERE RATING & HORSEPOWER RATING 3 PHASE & 2 PHASE - 4 WIRE V-EA RATED CURRENT (SEE NOTE #1) 0.30A 0.50A 0.75A 0.80A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10.0A 12.0A 12.5A 13.0A 15.0A 16.0A 20.0A 25.0A 30.0A 32.0A 40.0A 50.0A 60.0A MOTOR NAMEPLATE FLA RATING 0.30A 0.50A 0.75A 0.80A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10.0A 12.0A 12.5A 13.0A 15.0A 16.0A 20.0A 25.0A 30.0A 32.0A 40.0A 50.0A 60.0A MOTOR NAMEPLATE STARTING/ LRC RATING 3.0A 5.0A 7.5A 8.0A 10.0A 16.0A 20.0A 25.0A 30.0A 35.0A 40.0A 42.0A 50.4A 67.2A 84.0A 100.8A 105.0A 109.2A 126.0A 134.4A 168.0A 210.0A 252.0A 268.8A 226.0A 282.5A 339.0A 110-120 VAC Motor Design B, C, D E 1/2hp 1/2hp 3/4hp 1hp 11/2hp 11/2hp 11/2hp 2hp 2hp 3hp 3hp 5hp 5hp 5hp 71/2hp 10hp 1/2hp 1/2hp 3/4hp 1hp 11/2hp 11/2hp 11/2hp 2hp 2hp 3hp 3hp 5hp 5hp 5hp 71/2hp 10hp FLA & LRC RATINGS CONVERTED TO TABLE HORSEPOWER (SEE NOTE #2) USE FLA & LRC RATINGS WHERE NO HP IS LISTED 200 VAC Motor Design B, C, D E 1/2hp 1/2hp 1/2hp 3/4hp 1hp 1hp 2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 5hp 5hp 5hp 10hp 15hp 15hp 1/2hp 1/2hp 1/2hp 3/4hp 1hp 1hp 2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 5hp 5hp 5hp 71/2hp 10hp 10hp 208 VAC Motor Design B, C, D E 220-240 VAC (SEE NOTE #3) Motor Design B, C, D E 1/2hp 1/2hp 3/4hp 3/4hp 1/2hp 1/2hp 1/2hp 3/4hp 3/4hp 1hp 1hp 2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 71/2hp 71/2hp 10hp 10hp 15hp 20hp 1/2hp 1/2hp 3/4hp 3/4hp 1hp 1hp 2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 71/2hp 71/2hp 10hp 71/2hp 10hp 10hp 1hp 11/2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 5hp 71/2hp 10hp 10hp 10hp 15hp 20hp 1/2hp 1/2hp 1/2hp 3/4hp 3/4hp 1hp 11/2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 5hp 71/2hp 10hp 10hp 10hp 10hp 15hp 440-480 VAC Motor Design B, C, D E 1/2hp 3/4hp 1hp 11/2hp 2hp 2hp 3hp 3hp 5hp 5hp 71/2hp 71/2hp 71/2hp 10hp 10hp 10hp 15hp 20hp 20hp 30hp 30hp 40hp NOTE #1: For AC motor circuit nameplate full load current, AC general-use loads, AC resistance loads, AC incandescent lamp (tungsten) loads, AC electric discharge lamp (ballast) loads. NOTE #2: Conversions per UL508® proposed Tables 45.2 and 45.4 and NFPA-70: National Electrical Code® 2008 Tables 430-249, 430-250 and 430-251B). 30 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 1/2hp 3/4hp 1hp 11/2hp 2hp 2hp 3hp 3hp 5hp 5hp 71/2hp 71/2hp 71/2hp 10hp 10hp 10hp 15hp 20hp 20hp 20hp 25hp 30hp V-EA INTERNAL RESISTANCE 0.3 0.5 0.75/0.8 1.0 1.6 2.0 2.5 3.0 3.5 4.0 5.0 6.0 8.0 10 12/12.5 13 15/16 20 25 30/32 40 50 60/63 B (Ohms) — — — — — — — — — — — 0.0528 — 0.0216 — 0.0113 0.0085 0.0067 0.0050 0.0032 0.0025 0.0019 0.0018 C (Ohms) Trip Characteristic 16.8620 6.8540 3.0540 1.7000 0.5870 0.4190 0.2950 0.2020 0.1390 0.1090 0.0654 0.0528 0.0278 0.0216 — 0.0084 0.0085 0.0067 0.0050 0.0032 0.0025 0.0019 0.0018 D (Ohms) 16.8620 6.0009 3.0540 1.7560 0.5870 0.4190 0.2950 0.2020 0.1390 0.1090 0.0654 0.0491 0.0240 0.0187 — 0.0085 0.0076 0.0064 0.0041 0.0027 0.0022 0.0018 0.0017 E (Ohms) G (Ohms) 14.52000 5.92000 2.70000 1.48000 0.57400 0.40500 0.26900 0.18600 0.13900 0.10600 0.05900 0.04600 0.03040 0.02020 0.00724 0.00724 0.00731 0.00582 0.00411 0.00272 0.00212 0.00184 0.00172 16.8620 6.8540 3.0540 1.7560 0.5870 0.4190 0.2950 0.2020 0.1390 0.1090 0.0654 0.0491 0.0333 0.0211 0.0084 0.0084 0.0076 0.0064 0.0046 0.0030 0.0022 0.0019 0.00179 LINE CURRENT FREQUENCY EFFECTS ON TRIP CURVES Trip Curve Z B C G D E Frequency Effects on Magnetic Trip Curves Trip Zone Trip Zone At At 16 2/3 - 60Hz 100 Hz (x RC) (x RC) 2-3 3-5 5 - 10 8 - 10 10 - 16 14 - 18 2.2 - 3.3 3.3 - 5.5 5.5 - 11.0 8.8 - 11.0 11.0 - 17.6 15.4 - 19.8 Trip Zone At 200 Hz (x RC) 2.4 - 3.6 3.6 - 6.0 6.0 - 12 9.6 - 12.0 12.0 - 19.2 16.8 - 21.6 Trip Zone At 400 Hz (x RC) 2.8 - 4.2 4.2 - 7.0 7.0 - 14.0 11.2 - 14.0 14.0 - 22.4 19.6 - 25.2 Trip Zone At DC (x RC) 3.0 - 4.5 4.5 - 7.5 7.5 - 15.0 12.0 - 15.0 15.0 - 24.0 21.0 - 27.0 31.5060 10.2460 5.3920 2.6910 0.9440 0.8900 0.4290 0.3460 0.1790 0.1620 0.1050 0.0823 0.0371 0.0278 0.0151 0.0151 0.0114 0.0075 0.0050 0.0032 0.0022 0.00195 — AC AC AC AC AC General Use Motor Starting Across the Line Incandescent Lamps (Tungsten) Electrical Discharge Lamps (Ballast) Resistance Manufacturers self certification 2 x (1.15 x RC) — 1000 — — — At 100Hz: At 200Hz: At 400Hz: At DC: VDROP = IOPERATING x RTABLE PLOSS P/P = I2OPERATING x RTABLE Voltage drops should be reviewed when V-EAs with high internal resistance are used (e.g., load voltage minimums). Power loss should be reviewed when V-EAs with high rated currents are used (e.g., enclosure heating). The listed V-EA internal resistance values should not be used in calculations of available short-circuit current downstream of the V-EA. The dynamic impedance of the V-EA under short-circuit conditions can vary significantly from internal resistance values in normal operation. Mag. Trip Current = 1.1 x curve current Mag. Trip Current = 1.2 x curve current Mag. Trip Current = 1.4 x curve current Mag. Trip Current = 1.5 x curve current For example, at 16 2/3 - 60 Hz the magnetic trip zone for the “G” characteristic is 8 to 10 times the rated current of the specific V-EA (i.e., hold for at least 100ms at 8 x RC, trip in less than 100ms at 10 x RC). With a 400Hz current, a magnetic trip at 10 x RC would be greatly delayed (thermal would likely trip first), as the magnetic trip zone is now 11.2 to 14 x RC. If a quicker magnetic trip is required with 400Hz, the “B” or “C” characteristic should be considered. 2 x RC 6000 — — 6000 6000 Resistances listed are “hot” values, as opposed to cold start values. Operating voltage drop across the V-EA and power loss per pole can be approximated with basic formulas: The thermal trip is not affected by the frequency of the line current. The magnetic trip is within the trip zone of the characteristic curve for frequencies from 16 2/3 to 60Hz. At lower and higher frequencies, the magnetic trip will be delayed longer than indicated by the characteristic curve, roughly as follows: MECHANICAL ENDURANCE RATINGS (ON/OFF OPERATIONS) Application Z (Ohms) Altech UL508 Rated Current (Amp) RC — 5000 6000 — — No Load 4000 4000 4000 4000 4000 20000 ON/OFF operations with no load Total 10000 10000 10000 10000 10000 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 31 Altech UL508 MA- Series Three Phase Adjustable Trip Miniature Circuit Breakers/ Manual Motor Controllers The MA was designed to handle the high inrush loads of 3 phase transformers, power supplies, motors, etc. The MA protects wiring and equipment from damage caused by the three major classes of over-current, yet greatly reduces the number of nuisance trips in high starting and inrush current circuits. An IEC device with excellent ratings under a UL listing at 480Y/277V (including group ratings) and at 500V under international standards, the Altech/ABL Sursum MA provides short and long term cost effective circuit protection for USA and/or export applications. The short term advantages include: (1) adjustable thermal trip allows finalization of initial designs before procurement of the load equipment is complete; (2) snap-on mounting for readily available, internationally standardized DIN Rail saves panel layout design time as well as installation and change labor; (3) large cage-clamp terminals with screws suitable to power screwdrivers, simplifies and speeds wiring; (4) convenient switched disconnect during factory testing and/or initial start-up saves time and aggravation. The key long term advantage is customer satisfaction and proven over-current protection of wiring and equipment (and the lack of rework/repair costs). Type and Rated Current Cat. No. MA0.16U 15.901U MA0.63U 15.904U MA0.25U MA0.40U MA1.0U MA1.6U MA2.5U MA4.0U MA6.3U MA10U MA16U Group Short Circuit Ratings (UL/CSA Ratings) see above Standard Pack and Weight 1/450g (1.0 lb.) Typical Life 15.909U 15.910U 15.911U 2.5/3.0/3.5/4.0 4.0/4.8/5.6/6.3 6.3/7.5/8.7/10 10/12/14/16 16/17/18.5/20 MA40U 15.915U 32/34/37/40 15.913U 15.914U 20/21.5/23/25 25/27/30/32 6000 on/off operations with 2xRC Calibration Temperature 25°C, +0°, -5° (77°F, +0° -9°) Terminal Size Acceptability 0.40/0.48/0.56/0.63 1.6/1.9/2.2/2.5 0.16A-2.5A: 42kA; 4.0A-16A: 14kA; 20A-40A: 10kA Standard Short Circuit Withstand Rating 0.16A-2.5A: 42kA; 4.0A-16A: 14kA (UL/CSA Ratings) 0.25/0.30/0.35/0.40 15.912U MA32U 480Y/277VAC 0.63/0.75/0.87/1.0 15.908U RT __ (d) AIC (Interrupt Capacity) 0.1/ 0.12/0.14/0.16 1.0/1.2/1.4/1.6 __ (c) Voltage Rating 15.905U 15.907U __ (b) (a) = MA - Manual Motor Controller (b) = Rated Current (c) = U - US Housing (d) = Blank - Standard Terminal RT - Ring-tongue Terminal FLA Dial Adjustment Markings MA20U MA25U MA __ (a) 0.16/0.19/0.22/0.25 15.906U CAN/CSA-C22.2 No.14 certified Type Designation 15.902U 15.903U UL508 listed E137938 GROUP SHORT CIRCUIT RATING AT 480VACa (and BCP size) 42kARMS symmetrical (max. 1200A MCCB or RK5) 14kARMS symmetrical (max. 350A MCCB or RK5) 10kARMS symmetrical (max. 350A MCCB or RK5) Top/Bottom: 18-3 AWG 3Ø HORSEPOWER RATINGS AT NOMINAL LINE VOLTAGE (See Note for HEA Definition) 110-120V HP (HEA) 200V HP (HEA) 208V HP (HEA) 220-240V HP (HEA) 460-480V HP (HEA) Through MA2.5U, ampere rated for motor circuits having a fullload-amperage (FLA) not exceeding the MAʼs general purpose rated current (RC, equals maximum dial setting) and a locked rotor current not exceeding 6 times the MAʼs RC. 1/2 (4.0) 3/4 (5.6) 1 (7.2) 2 (13.6) 5 (30.4) 3 3 5 (19.2) (19.2) (30.4) 3/4 (3.2) 3/4 11/2 (6.0) 11/2 5 (17.5) 5 2 (7.8) 3 (11.0) 5 (17.5) 71/2 (25.0) 10 (32.0) 2 (3.1) 11/2 (16.7) 5 (7.5) 3 (10.6) 71/2 (24.2) 71/2 10 1 (5.7) (24.2) (31.0) 3 (3.6) (5.2) (9.6) 2 (3.42) 3 5 (4.8) (7.6) 5 (15.2) 10 (14.0) 10 (28.0) 20 (27.0) 71/2 10 (15.2) (22.0) (28.0) 10 15 25 (14.0) (21.0) (34.0) Note: HEA - Horsepower Equivalent Amperes, the nominal amperage assigned to standard motor horsepower ratings in design guide tables such as NFPA-70 Tables 430-248, 430-249, 430-250; UL1077 Table 16.2; CSA - C22.2 No. 235-M89 Tables 44 and 45; CSA-C22.2 No. 14-M91 Table 19, etc. Multiply HEA values (in parenthesis) by 1.1 if power factor is 90%, and by 1.2 if power factor is 80%. a The standard-circuit short-circuit rating is 14kA for all types. Group ratings can be used in a standard circuit (e.g., MA1.0U at 42kA), but a higher standard rating cannot be used in a group circuit (e.g., MA40U at 14kA only in standard circuit.) 32 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com DIMENSIONS 44mm (1.73 in.) 37.5mm (1.48 in.) 120 25.5mm (1.0 in.) 60 6mm (.24 in.) 40 7mm (.28 in.) 20 Tripping time t 45mm (1.77 in.) 35mm (1.38 in.) 89.5mm (3.52 in.) 45mm (1.77 in.) Minutes 10 MA0.16U-MA16U MA 3 Phase Controller Thermal Overload (B, C, D) “Must Trip” Current = 115% of Dial Setting “Must Not Trip” > 1 hr = 105% of Dial Setting 6 4 2 1 40 20 10 6 4 2 Seconds 1 7mm (.28 in.) 0.6 0.4 Magnetic Trip Nominal 1100% of Rated Current 0.2 0.1 1 1.15 1.5 30.5mm (1.20 in.) 60 40 20 MA.16 VDE 0660 AC-3 500V 50-60Mz 12A 10A 3 14A 16A L3 40∞C 5 Tripping time t L2 Minutes 10 1 6 4 2 1 40 20 10 2 T2 4 T3 52.5mm (2.07 in.) MA/USA Manual Motor Controller 1 6 Seconds 2 MA20U-MA40U MA 3 Phase Controller Thermal Overload (B, C, D) “Must Trip” Current = 115% of Dial Setting “Must Not Trip” > 1 hr = 105% of Dial Setting 6 4 20∞C ABL SURSUM T1 16 19 120 68mm (2.68 in.) L1 4 5 6 6.9 8 10 12 Multiple of Rated Current (Magnetic Trip) Rated Current = Max. Dial Setting 3mm (.12 in.) 44mm (1.73 in.) 2 2.3 3 Multiple of Dial Setting (Thermal) 0.6 0.4 0.2 Magnetic Trip Nominal 1100% of Rated Current 0.1 11.15 1.5 2 2.3 3 4 Altech UL508 17.5mm (1.28 in.) 5 6 6.9 8 1012 15 12.5 Multiple of Dial Setting (Thermal) Multiple of Rated Current (Magnetic Trip) Rated Current = Max. Dial Setting Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 33 Altech UL508 V-EA and MA Circuit Breaker Accessories UL508 listed E137938 Accessories can be factory or field mounted on V-EA and MA manual motor controllers for enhanced control and monitoring capabilities. Field mounting kits include all necessary parts and instructions. Accessories can be gang mounted on a single controller (the Auxiliary Switch in the outside position). The mounting arrangement links the internal latch-pins for the tripping mechanisms, ensuring simultaneous trips. Handles are linked to simplify manual resetting. FA - Shunt Trip Type/ Cat. No. FA12U FA24U FA48U FA110U Trip/Coil Voltage AC or DC Max. Coil Current 12V 24V 48-72V 110V/220V Std.Pk.: 1 Unit Weight: 120 grams (0.27 lb.) Width: 17.5mm (.689in.) Approvals 1.3A 0.6A 0.2A 0.25A/0.5A UL UL UL UL UA - Undervoltage Trip (not UL listed) Type/ Cat. No. Line Voltage 60Hz* UA120 UA240 UA277 UA415 UA480 120VAC 240VAC 277VAC 415VAC 480VAC Std.Pk.: 1 Unit Weight: 70 grams (0.16 lb.) Width: 17.5mm (.689in.) H - Auxiliary Switch Type/ Cat. No. H11U Contact Rating 10A / 220V AC 3A / 110V DC or pulsed 1A / 220V DC or pulsed For further Busbar information please see pages 56-73 or our comprehensive Altech Universal Power Distribution catalog. Wire Size 4mm2 (12 AWG) Approvals For Use With: UL V-EA, MA Std. Pk.: 1 Unit Weight: 45 grams (0.12 lb.) Width: 9mm (.354in.) Lock-out ** Cat. No. EASS Prevent inadvertent resetting of the V-EA or MA during maintenance. Fits 1/4” pad lock. * Cooling Spacer Cat. No. 15.960 Please consult Altech for your 50Hz application needs. ** V-EA and MA can also be locked in the on and off position by simply using a common lead or meter seal, which gets fed through the hole in the handle and a corresponding hole in the housing. 34 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com TEMPERATURE CORRECTION CURVE Ambient Temperature and Adjacent Mounting/Loading Adjustment (V-EA/MA Ambient Temperature - 25°C to 55°C, Storage Temperature -40°C to 70°C) 160 Calibration Temperature 150 140 130 110 80 * Cooling spacer (Part #15.960) between each group of 3 poles will eliminate these adjustments. 50 -40 -40 -30 -22 -20 -4 -10 14 0 32 10 50 pol es adj ace nt m oun ted ma or ximum mo re, 20% adj ace off R nt m C fo oun r a t ted otal * off 70 60 to 3 20 68 30 86 40 104 Ambient Temperature 50 122 60 140 70 158 10 pol es 80 176 Altech UL508 up 90 40 Adjacent Mounting Temperature Adjustment 3% of RC for every additional pole above 3. Maximum 20% off RC for a total of 10 poles or more.* % 100 20 Rated Current (%) 120 Ambient Temperature Adjustment 5% of RC for every 10°C (18°F). 90 (°C) 194 (°F) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 35 Altech UL508 MS-Series Three Phase Adjustable Trip Economy Manual Motor Controllers With its high breaking capacity and current limitation the MS Manual Motor Controllers provide optimum protection for electrical motors as well as for other consumer units up to 25 amps. They are equipped with phase failure sensitivity, isolating and main switch functions. 13 ranges cover nominal rated currents from 0.1 up to 25 amps. The MSʼs are temperature compensated; the trip current of the magnetic part is 12 x ln. The Manual Motor Controllers are built in accordance with IEC 947. with overload and short circuit protection, phase failure sensitivity according to IEC 947-4-1, DIN VDE 0660 Part 102 Type/ Rated Cat. No. Current C US E137938 Type Designation MS — (a) 016 — (b) (a) = MS - Manual Motor Controller (b) = Rated Current MS016 MS025 MS04 MS063 MS1 MS1.6 MS2.5 MS4 MS6.3 MS10 MS16 MS20 MS25 Overload Instantaneous release setting adjustment/FLA (A) (A) 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10.0 16.0 20.0 25.0 0.1 - 0.16 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 1 - 16 1.6 - 2.5 2.5 - 4 4 - 6.3 6.3 - 10 10 - 16 16 - 20 20 - 25 1.92 3 4.8 7.6 12 19.2 30 48 75.6 120 192 240 300 Maximum Voltage 600V AC (MS20 and MS25, 480V AC) Interrupting Capacity (VDE - Ratings) 0.16-6.3A: Self protected 10-25A: 6kA Interrupting Capacity (UL/CSA Rating) Group Short Circuit (UL/CSA - Ratings) Mechanical Endurance 3Ø Horsepower Rating 115V 200V 230V 480V 600V Ampere rated for motor circuits having – – – – – a full-load-amperage (FLA) not – – – – – exceeding the MSʼs general purpose – – – – – rated current and a locked rotor – – – – – current not exceeding 6 – – – 1/2hp 1/2hp times the MSʼs rated 3/4hp 1hp – – – current. – 1/2hp 1/2hp 1hp 11/2hp 1/2hp 3/4hp 1hp 2hp 3hp 3/4hp 11/2hp 11/2hp 3hp 5hp 1hp 2hp 3hp 5hp 71/2hp 2hp 3hp 5hp 10hp 10hp – 3hp 5hp 71/2hp 15hp 3hp 5hp 71/2hp 15hp – 5kA 5kA 10000 on/off operations Standard Pack and Weight 1/250g (0.55lb) Terminal Size Acceptability 14-10 AWG Terminal Torque 1.8Nm (16lb. in.) Dimensions 30mm (1.18 in.) 42mm (1.65 in.) 35.5mm (1.40 in.) 45mm (1.77 in.) 80mm (3.15 in.) 76.5mm (3.01 in.) 45mm (1.77 in.) 63mm (2.48 in.) 71.5mm (2.81 in.) 75.5mm (2.97 in.) 85.5mm (3.37 in.) 36 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com Accessories MS Three Phase Adjustable Trip Economy Manual Motor Controllers Auxiliary contact blocks for side mounting (3.5A/230VAC; 2A/400V AC) Width mm Contacts Type/ Cat. No. Weight g/pc. Std. Pk. 9 2NO HMS20 40 10 9 1NO + 1NC HMS11 40 10 9 1NO HMS10 35 10 9 2NC HMS02 40 10 9 1NC HMS01 35 10 Emergency-Stop Insulated Enclosure IP55 with integrated PE(N) terminal; top and bottom each have 2 metric knock-outs twist or key to release, red on yellow background Type/ Cat. No. Weight g/pc. Std. Pk. MS.G55 240 1 Release Type Type/ Cat. No. Weight g/pc. Std. Pk. Twist Key MS.PV MS.PS2 60 65 5 5 Indicator Light with neon bulb, nominal rated voltage: 220 - 240V or 380 - 440V with integrated PE(N) terminal Type/ Cat. No. Weight g/pc. Std. Pk. MS.F55 170 1 Color Type/ Weight Std. Cat. No. g/pc. Pk. 220-240V 380-440V trans green red yellow MS.SLW2 MS.SLG2 MS.SLR2 MS.SLJ2 MS.SLW3 MS.SLG3 MS.SLR3 MS.SLJ3 Busbar Busbar 63A for 2 MS no spacing G45-14-2 with auxiliary switch (1/2 pole) G54-14-2 spacing Type/Cat. No. for for 3 MS 4 MS for 5 MS G45-14-3 G45-14-4 G45-14-5 G54-14-3 G54-14-4 G54-14-5 Altech UL508 Flush Mounting Enclosure IP55 Power Feed Block Type/ Cat. No. Rating (A) GE2-14 63A 10 10 10 10 5 5 5 5 Std. Pk. 1 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 37