Table of Contents V-EA Miniature Circuit Breakers/Manual Motor Controllers UL listed and CSA certified V-EA Manual Motor Controllers are horsepower rated and suitable as Motor Disconnect. They can also be used for AC General Use, AC Resistance, AC Discharge Lamps and AC Incandescent Lamps. Miniature Circuit Breaker/Manual Motor Controller Trip Curve Selection Guide . . . .6-7 B-Trip Characteristics . . . . . . . . . . . . . . . . .8-9 C-Trip Characteristics . . . . . . . . . . . . . . .10-11 D-Trip Characteristics . . . . . . . . . . . . . . .12-13 E-Trip Characteristics . . . . . . . . . . . . . . .14-15 G-Trip Characteristics . . . . . . . . . . . . . .16-17 Z-Trip Characteristics . . . . . . . . . . . . . . .18-19 Horsepower Rating Tables . . . . . . . . . . . . .20 V-EA Internal Resistance . . . . . . . . . . . . . .21 Line Current Frequency Effects on Trip Curve . . . . . . . . . . . . . . . . . . . . . . . .21 Mechanical Endurance Ratings . . . . . . . . .21 Short Circuit Ratings for V-EA Manual Motor Controllers . . . . . . . . . . . . . .22 Temperature Effects on Trip Curves . . . . . .22 Installation Recommendations . . . . . . . . . .24 V-EA Dimensions . . . . . . . . . . . . . . . . . . . .25 Nonmetallic Enclosure for MCBs . . . . . . . .25 MA Three Phase Adjustable Trip Miniature Circuit Breakers/Manual Motor Controllers UL listed MA Three Phase Adjustable Manual Motor Controllers have an adjustable thermal trip unit and are especially suitable for high inrush applications, such as transformers, motors, etc. Ordering and Technical Information . . . .26-27 MS Three Phase Adjustable Trip Economy Manual Motor Controller UL listed MS Three Phase Adjustable Manual Motor Controller is an economical alternative to the MA series. A wide range of accessories which includes: door mounting kit and enclosure, emergency stop attachments, etc. Ordering and Technical Information . . . .28-29 FI Earth Leakage Circuit Breakers Ordering and Technical Information . . . .30-31 Compact DIN Rail mount FI Earth Leakage Circuit Breakers detect and interrupt ground faults. They are VDE approved for the European system of protecting people, animals, equipment and property from dangerous line-toground and shock hazard currents. US applications include ground fault protection of equipment (GFPE), especially when high distributed capacitance or other leakages cause excessive nuisance trips at lower fault currents. V-EA and MA Miniature Circuit Breaker Accessories Expand control and monitoring capabilities. • Shunt Trip • Undervoltage Trip • Auxiliary Switch • Lock-Out • Cooling Spacer • Busbar Systems Accessories . . . . . . . . . . . . . . . . . . . . . .32-33 Busbars . . . . . . . . . . . . . . . . . . . . . . . .34-37 The Altech UL508 Solution . . . . . . . . . .4-5 Standard Terms and Conditions of Sale . . .38 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 3 Competitors UL1077 Offering Single Motor Installation Single Motor Installation UL489 UL489 Branch circuit protector/ fuse Branch circuit protector/ fuse NEC Requirement for Motor Protection UL508 UL508 Panel Panel Disconnecting means Motor controller Competitor’s UL1077 Supplementary Protector UL Recognized Overload Altech’s UL508 Manual Motor Controller Motor Altech’s UL Listed Manual Motor Contr ollers General Altech’s manual motor controller is UL listed. The UL Listed mark on the MCB is the manufacturer’s representation that samples of the complete product have been tested by UL to be used for most common industrial applications. This superior UL mark allows for field installation without the need for UL investigation. A competitor’s UL recognized component mark on the MCB means that the component alone meets the requirements for a limited, specific use. These MCBs are not intended for separate installation in the field, they are intended for use as a component of complete equipment submitted to UL for investigation. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 4 The UL508 Solutions Save money and panel space! Motor Group Installation Sizing of main branch circuit protector • Maximum Circuit Breaker = largest motor FLA x 250% + FLA of all other motor and general loads in group • Maximum Fuses = largest motor FLA x 175% + FLA of all other motor and general loads in group UL489 Branch circuit protector/ fuse Altech's Manual Motor Controllers are approved for Group Installations UL508 Panel Altech’s UL508 Manual Motor Controller (shown with a 3 phase, 2 phase and single phase MMC) & Field Installations A licensed electrician can install UL508 Manual Motor Controllers for the following uses: • AC Motor Starting (Across the line) • AC General Use • AC Resistance • AC Discharge Lamps (Ballast) • AC Incandescent Lamps (Tungsten) General Load & Lamps Interchangeability A UL Listed Manual Motor Controller can be used in place of UL 1077 Recognized supplementary protector, where UL allowed to use a supplementary protector for a specific application. However a UL Recognized supplementary protector cannot be used in place of UL Listed Manual Motor Controller for a specific application. Motor Branch Circuit Uses (in accordance with NEC ® Section 430) UL508 Manual Motor Controller • Disconnect Means/ Disconnect Switch • Controller and Overload Protection Combination • Controller and Disconnect Means Combination UL 1077 supplementary protector • None Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 5 V-EA MINIATURE CIRCUIT BREAKER/MANUAL MOTOR CONTROLLER TRIP CURVE SELECTION GUIDE Warning! This information should only be used as a selection guide. The use of a Miniature Circuit Breaker/Manual Motor Controller in an application with a certain Trip-Characteristic always requires prototype testing! It is the responsibility of the circuit design engineer to select the appropriate Miniature Circuit Breaker/Manual Motor Controller for his specific application. Trip-Characteristics* Applications Characteristic Trip Boundaries Thermal Trip Magnetic Trip Must not Trip>100ms Must Trip <1hr Must not Trip>100ms Lighting Wiring Protection Business Equipment Appliances Control Circuits 1.45xRC 3xRC 5xRC Pages 8-9 Pages 8-9 Pages 8-9 Pages 8-9 Pages 8-9 10xRC Pages 10-11 Pages 10-11 Pages 10-11 Pages 10-11 Pages 10-11 C-Characteristics 1.13xRC 1.45xRC 5xRC D-Characteristics 1.13xRC 1.45xRC 10xRC Power Supplies Pages 12-13 Pages 12-13 Must Trip at 100ms B-Characteristics 1.13xRC Transformers 16xRC E-Characteristics 1.05xRC 1.35xRC 14xRC 18xRC G-Characteristics 1.05xRC 1.35xRC 8xRC 10xRC Pages 16-17 Pages 16-17 Pages 16-17 Pages 16-17 Z-Characteristics 1.05xRC 1.35xRC 2xRC 3xRC *The value of each characteristic is shown vertically beneath its corresponding heading. TIME VERSUS CURRENT TRIP CURVE Minutes 60 40 10 4 1 10 For the exact trip curve, please refer to appropriate catalog pages. Time t 4 1 0.4 Z B CG DE 10-1 Seconds 4x10-2 10-2 4x10-3 10-3 2 3 4 6 8 10 16 20 Multiple of Rated Current Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 6 Approvals/Standards: USA Canada Germany Europe International Applications Heaters General Electronics Motors General Low Inrush High Inrush Solenoid High Efficiency SemiComponents/ conductors devices with low surgecurrent and short circuit withstand capabilities Reactive Load Pages 8-9 Pages 10-11 Pages 12-13 Pages 12-13 Pages 12-13 Pages 14-15 Pages 16-17 Pages 16-17 Pages 16-17 Pages 18-19 Pages 18-19 Pages 18-19 508 listed C22.2 No.14 certified UL file E137938 CSA file LR104391 Manual Motor Controller “Suitable as Motor Disconnect” • AC Motor Starting, Across the Line • AC General Use • AC Resistance • AC Discharge Lamps (Ballast) • AC Incandescent Lamps (Tungsten) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 7 ONE POLE B-TRIP CHARACTERISTICS ONE POLE PLUS NEUTRAL Application Examples: Business equipment, wiring protection, lighting, appliances, control circuits, some motors and some electronic applications. Relatively long thermal trip delay but low magnetic trip point. 1B Type Designation 2 — (a) B — (b) N — (c) U — (d) 60 — (e) (a) = Number of Poles (b) = Trip Characteristic (c) = Blank: without neutral pole = N: with neutral pole (d) = U: UL/CSA version = R: ring tongue terminals, UL/CSA version = Blank: European version (e) = Rated Current Approvals: UL508 Listed Rated Current Type/ Cat. No. 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A NA NA NA NA 1BU1 1BU1.6 1BU2 1BU2.5 1BU3 1BU3.5 1BU4 1BU5 1BU6 NA 1BU10 NA NA 1BU13 1BU15 1BU16 1BU20 1BU25 1BU30 1BU32 1BU40 1BU50 1BU60 1BU63 2BN Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * * UL * Type/ Cat. No. NA NA NA NA 2BNU1 2BNU1.6 2BNU2 2BNU2.5 2BNU3 2BNU3.5 2BNU4 2BNU5 2BNU6 NA 2BNU10 NA NA 2BNU13 2BNU15 2BNU16 2BNU20 2BNU25 2BNU30 2BNU32 2BNU40 2BNU50 2BNU60 2BNU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * * UL * Voltage Rating❸ 277VAC 277VAC Interrupting Capacity (UL/CSA - Ratings) 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB Group Short Circuit (UL/CSA - Ratings) 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required Interrupting Capacity (VDE - Ratings) 0.3-63A (RC): 10kA 0.3-63A (RC): 10kA 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ 40°C (104°F) 40°C (104°F) 10/0.3A - 32A = 1.4kg (3.1 lb.) 40A - 63A = 1.6kg (3.5 lb.) 5/0.3A - 32A = 1.3kg (2.9 lb.) 40A - 63A = 1.45kg (3.2 lb.) Terminal Size Acceptability Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG Terminal Torque 20 lb.in. 20 lb.in. Mechanical Endurance Calibration Temperature Standard Pack and Weight Basic Dimensions (Elevation View) ❶ Not European standard rating. ❷ Please refer to page 21 for specific applications. ❸ DC rating (Manufacturer’s self certification): One pole 48VDC, two pole series 125VDC * VDE pending 91.5 mm (3.60 in.) 17.5 mm (0.69 in.) 91.5 mm (3.60 in.) 35 mm (1.38 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 8 TWO POLE THREE POLE Basic Dimensions (side view) 35 mm (1.38 in.) 3B UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * * UL * V-EA-B Trip 6.0A Through 10A Rated Current Minutes 1.13-1.45xIN 60 40 10 Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 UL 1 UL UL UL Tripping time t UL NA NA NA NA 3BU1 3BU1.6 3BU2 3BU2.5 3BU3 3BU3.5 3BU4 3BU5 3BU6 NA 3BU10 NA NA 3BU13 3BU15 3BU16 3BU20 3BU25 3BU30 3BU32 3BU40 3BU50 3BU60 3BU63 Approvals UL UL UL 10 4 1 0.4 UL 10-1 UL 4x10-2 Seconds NA NA NA NA 2BU1 2BU1.6 2BU2 2BU2.5 2BU3 2BU3.5 2BU4 2BU5 2BU6 NA 2BU10 NA NA 2BU13 2BU15 2BU16 2BU20 2BU25 2BU30 2BU32 2BU40 2BU50 2BU60 2BU63 70 mm (2.76 in.) UL 10-2 4x10-3 10-3 UL 1 2 UL UL 1.13-1.45xIN UL 60 40 UL UL 20 40 100 V-EA-B Trip 13A Through 63A Rated Current UL UL 3 4 5 6 8 10 Multiple of Rated Current UL * * * Minutes 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A Approvals Type/ Cat. No. 10 Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 1 UL * 480Y/277VAC 480Y/277VAC 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required 0.3-63A (RC): 10kA 0.3-63A (RC): 10kA 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ 40°C (104°F) 40°C (104°F) 5/1.4kg (3.1 lb.) 4/1.68kg (3.7 lb.) Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG 20 lb.in. 20 lb.in. Tripping time t Type/ Cat. No. 10 4 1 0.4 10-1 4x10-2 Seconds 2B Rated Current 10-2 4x10-3 10-3 1 2 3 4 5 6 8 10 20 40 100 Multiple of Rated Current “B” Magnetic Trip Parameters Rated current 0.3A to 63A. 1. Hold for a minimum of 100ms at surge of 3 times rated current. 2. Trip in under 100ms at 5 times rated current. 91.5 mm (3.60 in.) 35 mm (1.38 in.) 91.5 mm (3.60 in.) NB: Trip curves shown comply with North American standards. For trip curves according to European standards please consult Altech. 52.5 mm (2.07 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 9 C-TRIP CHARACTERISTICS ONE POLE ONE POLE PLUS NEUTRAL 1C 2CN Application Examples: Low inrush motors, lighting, wiring protection, appliances, business equipment, and control circuit applications. Relatively long thermal trip delay and medium magnetic trip point. Type Designation 2 — (a) C — (b) N — (c) U — (d) 60 — (e) (a) = Number of Poles (b) = Trip Characteristic (c) = Blank: without neutral pole = N: with neutral pole (d) = U: UL/CSA version = R: ring tongue terminals, UL/CSA version = Blank: European version (e) = Rated Current Approvals: UL508 Listed Rated Current Type/ Cat. No. 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A 1CU03 1CU05 1CU075 NA 1CU1 1CU1.6 1CU2 1CU2.5 1CU3 1CU3.5 1CU4 1CU5 1CU6 1CU8 1CU10 NA NA 1CU13 1CU15 1CU16 1CU20 1CU25 1CU30 1CU32 1CU40 1CU50 1CU60 1CU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * * UL * Type/ Cat. No. 2CNU03 2CNU05 2CNU075 NA 2CNU1 2CNU1.6 2CNU2 2CNU2.5 2CNU3 2CNU3.5 2CNU4 2CNU5 2CNU6 2CNU8 2CNU10 NA NA 2CNU13 2CNU15 2CNU16 2CNU20 2CNU25 2CNU30 2CNU32 2CNU40 2CNU50 2CNU60 2CNU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * * UL * Voltage Rating❸ 277VAC 277VAC Interrupting Capacity (UL/CSA - Ratings) 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB Group Short Circuit (UL/CSA - Ratings) 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required Interrupting Capacity (VDE - Ratings) 0.3-63A (RC): 10kA 0.3-63A (RC): 10kA Mechanical Endurance 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ Calibration Temperature 40°C (104°F) 40°C (104°F) Standard Pack and Weight 10/0.3A - 32A = 1.4kg (3.1 lb.) 40A - 63A = 1.6kg (3.5 lb.) 5/0.3A - 32A = 1.3kg (2.9 lb.) 40A - 63A = 1.45kg (3.2 lb.) Terminal Size Acceptability Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG Terminal Torque 20 lb.in. 20 lb.in. Basic Dimensions (Elevation View) ❶ Not European standard rating. ❷ Please refer to page 21 for specific applications. ❸ DC rating (Manufacturer’s self certification): One pole 48VDC, two pole series 125VDC * VDE pending 91.5 mm (3.60 in.) 17.5 mm (0.69 in.) 91.5 mm (3.60 in.) 35 mm (1.38 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 10 TWO POLE THREE POLE Basic Dimensions (side view) 35 mm (1.38 in.) UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * * UL * 60 40 UL UL UL Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 1 UL UL UL UL UL UL 10 4 1 0.4 10-1 UL 4x10-2 UL UL UL 10-2 4x10-3 10-3 1 2 3 4 5 6 8 10 20 40 100 Multiple of Rated Current UL UL V-EA-C Trip 13A Through 63A Rated Current UL UL 1.13-1.45xIN 60 40 UL UL UL UL UL * * * 10 Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 1 UL * 480Y/277VAC 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required 0.3-63A (RC): 10kA 0.3-63A (RC): 10kA 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ 40°C (104°F) 40°C (104°F) 5/1.4kg (3.1 lb.) 4/1.68kg (3.7 lb.) Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG 20 lb.in. 20 lb.in. 35 mm (1.38 in.) 10 UL 480Y/277VAC 91.5 mm (3.60 in.) 1.13-1.45xIN Minutes 3CU03 3CU05 3CU075 NA 3CU1 3CU1.6 3CU2 3CU2.5 3CU3 3CU3.5 3CU4 3CU5 3CU6 3CU8 3CU10 NA NA 3CU13 3CU15 3CU16 3CU20 3CU25 3CU30 3CU32 3CU40 3CU50 3CU60 3CU63 UL V-EA-C Trip 0.3A Through 10A Rated Current Tripping time t 2CU03 2CU05 2CU075 NA 2CU1 2CU1.6 2CU2 2CU2.5 2CU3 2CU3.5 2CU4 2CU5 2CU6 2CU8 2CU10 NA NA 2CU13 2CU15 2CU16 2CU20 2CU25 2CU30 2CU32 2CU40 2CU50 2CU60 2CU63 Approvals Seconds Type/ Cat. No. Approvals Minutes 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A Type/ Cat. No. 70 mm (2.76 in.) Tripping time t Rated Current 3C 10 4 1 0.4 10-1 4x10-2 Seconds 2C 10-2 4x10-3 10-3 1 2 3 4 5 6 8 10 20 40 100 Multiple of Rated Current “C” Magnetic Trip Parameters Rated current 0.3A to 63A. 1. Hold for a minimum of 100ms at surge of 5 times rated current. 91.5 mm (3.60 in.) 52.5 mm (2.07 in.) 2. Trip in under 100ms at 10 times rated current. NB: Trip curves shown comply with North American standards. For trip curves according to European standards please consult Altech. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 11 D-TRIP CHARACTERISTICS ONE POLE ONE POLE PLUS NEUTRAL 1D 2DN Application Examples: High inrush motors, transformers, power supplies, heaters and reactive loads. Relatively long thermal trip delay and very high magnetic trip point. Prototype testing is recommended in motor applications where the relatively long thermal trip delay may not provide adequate motor overload protection. Motor-integral overload protectors are recommended, with the V-EA-D providing disconnect, backup thermal protection and additional short circuit and energy let-through protection. Type Designation 2 D N U — — — — (a) (b) (c) (d) 60 — (e) (a) = Number of Poles (b) = Trip Characteristic (c) = Blank: without neutral pole = N: with neutral pole (d) = U: UL/CSA version = R: ring tongue terminals, UL/CSA version = Blank: European version (e) = Rated Current Approvals: UL508 Listed Rated Current 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A Type/ Cat. No. Approvals 1DU03 1DU05 1DU075 NA 1DU1 1DU1.6 1DU2 1DU2.5 1DU3 1DU3.5 1DU4 1DU5 1DU6 1DU8 1DU10 NA NA 1DU13 1DU15 1DU16 1DU20 1DU25 1DU30 1DU32 1DU40 1DU50 1DU60 1DU63 UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * * UL * Type/ Cat. No. 2DNU03 2DNU05 2DNU075 NA 2DNU1 2DNU1.6 2DNU2 2DNU2.5 2DNU3 2DNU3.5 2DNU4 2DNU5 2DNU6 2DNU8 2DNU10 NA NA 2DNU13 2DNU15 2DNU16 2DNU20 2DNU25 2DNU30 2DNU32 2DNU40 2DNU50 2DNU60 2DNU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * * UL * Voltage Rating❸ 277VAC 277VAC Interrupting Capacity (UL/CSA - Ratings) 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB Group Short Circuit (UL/CSA - Ratings) 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required Interrupting Capacity (VDE - Ratings) 0.3-63A (RC): 10kA 0.3-63A (RC): 10kA Mechanical Endurance 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ Calibration Temperature 40°C (104°F) 40°C (104°F) Standard Pack and Weight 10/0.3A - 32A = 1.4kg (3.1 lb.) 40A - 63A = 1.6kg (3.5 lb.) 5/0.3A - 32A = 1.3kg (2.9 lb.) 40A - 63A = 1.45kg (3.2 lb.) Terminal Size Acceptability Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG Terminal Torque 20 lb.in. 20 lb.in. Basic Dimensions (Elevation View) ❶ Not European standard rating. ❷ Please refer to page 21 for specific applications. ❸ DC rating (Manufacturer’s self certification): One pole 48VDC, two pole series 125VDC * VDE pending 91.5 mm (3.60 in.) 17.5 mm (0.69 in.) 91.5 mm (3.60 in.) 35 mm (1.38 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 12 TWO POLE THREE POLE Basic Dimensions (side view) 35 mm (1.38 in.) 2D Rated Current Type/ Cat. No. 3D Type/ Cat. No. Approvals 70mm (2.76 in.) Approvals V-EA-D Trip 0.3A Through 10A Rated Current 1.13-1.45xIN UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * * UL * Minutes UL UL UL UL UL UL 10 4 1 0.4 UL 10-1 UL 4x10-2 UL UL UL 10-2 4x10-3 10-3 1 UL 2 3 4 5 6 8 10 16 20 40 100 Multiple of Rated Current UL V-EA-D Trip 13A Through 63A Rated Current UL UL 1.13-1.45xIN 60 40 UL UL UL UL UL * * * 10 Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 1 UL * 480Y/277VAC 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 13-60A (RC): 5kA no branch circuit protection required 0.3-63A (RC): 10kA 0.3-63A (RC): 10kA 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ 40°C (104°F) 40°C (104°F) 5/1.4kg (3.1 lb.) 4/1.68kg (3.7 lb.) Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG 20 lb.in. 20 lb.in. 35 mm (1.38 in.) Thermal Overload “Must Trip” < 1 hr = 145% RC “Must Not Trip” > 1 hr = 113% RC 4 UL 480Y/277VAC 91.5 mm (3.60 in.) 10 1 UL Tripping time t UL Seconds UL 60 40 UL Minutes 3DU03 3DU05 3DU075 NA 3DU1 3DU1.6 3DU2 3DU2.5 3DU3 3DU3.5 3DU4 3DU5 3DU6 3DU8 3DU10 NA NA 3DU13 3DU15 3DU16 3DU20 3DU25 3DU30 3DU32 3DU40 3DU50 3DU60 3DU63 UL Tripping time t 2DU03 2DU05 2DU075 NA 2DU1 2DU1.6 2DU2 2DU2.5 2DU3 2DU3.5 2DU4 2DU5 2DU6 2DU8 2DU10 NA NA 2DU13 2DU15 2DU16 2DU20 2DU25 2DU30 2DU32 2DU40 2DU50 2DU60 2DU63 10 4 1 0.4 10-1 4x10-2 Seconds 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A 10-2 4x10-3 10-3 1 2 3 4 5 6 8 10 16 20 40 100 Multiple of Rated Current 91.5 mm (3.60 in.) 52.5 mm (2.07 in.) “D” Magnetic Trip Parameters Rated current 0.3A to 63A. 1. Hold for a minimum of 100ms at surge of 10 times rated current. 2. Trip in under 100ms at 16 times rated current. NB: Trip curves shown comply with North American standards. For trip curves according to European standards please consult Altech. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 13 E-TRIP CHARACTERISTICS ONE POLE ONE POLE PLUS NEUTRAL 1E 2EN Application Examples: High efficiency motors, which have exceedingly high inrush currents. Relatively short thermal trip delays and very high magnetic trip points. Prototype testing is recommended. The V-EA-E is the result of continuous research and improvement of our Gand D-Trip circuit breakers. It combines the short thermal trip delay of the G-Trip and an even higher magnetic trip point than the D-Trip. Therefore, the V-EA-E provides adequate motor overload and short circuit protection. Type Designation 2 — (a) E — (b) N — (c) U — (d) 60 — (e) (a) = Number of Poles (b) = Trip Characteristic (c) = Blank: without neutral pole = N: with neutral pole (d) = U: UL/CSA version = R: ring tongue terminals, UL/CSA version = Blank: European version (e) = Rated Current Approvals: UL508 Listed Rated Current Type/ Cat. No. 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A 1EU03 1EU05 1EU075 NA 1EU1 1EU1.6 1EU2 1EU2.5 1EU3 1EU3.5 1EU4 1EU5 1EU6 1EU8 1EU10 1EU12 1EU125 1EU13 1EU15 1EU16 1EU20 1EU25 1EU30 1EU32 1EU40 1EU50 1EU60 1EU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Type/ Cat. No. 2ENU03 2ENU05 2ENU075 NA 2ENU1 2ENU1.6 2ENU2 2ENU2.5 2ENU3 2ENU3.5 2ENU4 2ENU5 2ENU6 2ENU8 2ENU10 2ENU12 2ENU125 2ENU13 2ENU15 2ENU16 2ENU20 2ENU25 2ENU30 2ENU32 2ENU40 2ENU50 2ENU60 2ENU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Voltage Rating❸ 277VAC 277VAC Interrupting Capacity (UL/CSA - Ratings) 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB Group Short Circuit (UL/CSA - Ratings) 0.3-10A (RC): 10kA; 12-60A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 12-60A (RC): 5kA no branch circuit protection required Interrupting Capacity (VDE - Ratings) 0.3-63A (RC): 10kA 0.3-63A (RC): 10kA Mechanical Endurance 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ Calibration Temperature 40°C (104°F) 40°C (104°F) Standard Pack and Weight 10/0.3A - 32A = 1.4kg (3.1 lb.) 40A - 63A = 1.6kg (3.5 lb.) 5/0.3A - 32A = 1.3kg (2.9 lb.) 40A - 63A = 1.45kg (3.2 lb.) Terminal Size Acceptability Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG Terminal Torque 20 lb.in. 20 lb.in. Basic Dimensions (Elevation View) ❶ Not European standard rating. ❷ Please refer to page 21 for specific 91.5 mm (3.60 in.) 91.5 mm (3.60 in.) applications. ❸ DC rating (Manufacturer’s self certification): One pole 48VDC, two pole series 125VDC 17.5 mm (0.69 in.) 35 mm (1.38 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 14 TWO POLE THREE POLE Basic Dimensions (side view) 35 mm (1.38 in.) UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Thermal Overload “Must Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC 4 1 UL UL UL UL 10 4 1 0.4 UL 10-1 UL 4x10-2 UL UL UL UL 10-2 4x10-3 10-3 UL 1 UL UL 40 100 1.05-1.35xIN 60 40 UL UL 3 4 5 6 8 10 1418 20 V-EA-E Trip 12A Through 60A Rated Current UL UL 2 Multiple of Rated Current E0.3A-E10A UL 10 Thermal Overload “Must Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC 4 UL 1 UL UL UL 480Y/277VAC 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-10A (RC): 10kA; 12-60A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 12-60A (RC): 5kA no branch circuit protection required 0.3-63A (RC): 10kA 0.3-63A (RC): 10kA 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ 40°C (104°F) 40°C (104°F) 5/1.4kg (3.1 lb.) 4/1.68kg (3.7 lb.) Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG 20 lb.in. 20 lb.in. 35 mm (1.38 in.) 10 UL 480Y/277VAC 91.5 mm (3.60 in.) Minutes 3EU03 3EU05 3EU075 NA 3EU1 3EU1.6 3EU2 3EU2.5 3EU3 3EU3.5 3EU4 3EU5 3EU6 3EU8 3EU10 3EU12 3EU125 3EU13 3EU15 3EU16 3EU20 3EU25 3EU30 3EU32 3EU40 3EU50 3EU60 3EU63 UL 1.05-1.35xIN 60 40 Tripping time t 2EU03 2EU05 2EU075 NA 2EU1 2EU1.6 2EU2 2EU2.5 2EU3 2EU3.5 2EU4 2EU5 2EU6 2EU8 2EU10 2EU12 2EU125 2EU13 2EU15 2EU16 2EU20 2EU25 2EU30 2EU32 2EU40 2EU50 2EU60 2EU63 Approvals Seconds 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A Type/ Cat. No. Approvals Minutes Type/ Cat. No. 70mm (2.76 in.) V-EA-E Trip 0.3A Through 10A Rated Current 10 Tripping time t Rated Current 3E 4 1 0.4 10-1 4x10-2 Seconds 2E 10-2 4x10-3 10-3 1 2 3 4 5 6 8 10 14 18 20 40 “E” Magnetic Trip Parameters Rated Current, 0.3A to 50A ( 60/63A (- - - - -). 91.5 mm (3.60 in.) 100 Multiple of Rated Current ), Magnetic Trip: 1. Hold for a minimum of 100ms at surge of 14 times (60A, 10 times) rated current. 2. Trip in under 100ms at 18 times (60A, 14 times) rated current. NB: Trip curves shown comply with North American standards. For trip curves according to European standards please consult Altech. 52.5 mm (2.07 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 15 G-TRIP CHARACTERISTICS ONE POLE ONE POLE PLUS NEUTRAL 1G 2GN Application Examples: General industrial, including motors, some transformers, solenoids, control circuits, lighting and wiring. Meets the US trip norms with relatively short thermal trip delay and high magnetic trip point. Type Designation 2 — (a) G — (b) N — (c) U — (d) 60 — (e) (a) = Number of Poles (b) = Trip Characteristic (c) = Blank: without neutral pole = N: with neutral pole (d) = U: UL/CSA version = R: ring tongue terminals, UL/CSA version = Blank: European version (e) = Rated Current Approvals: UL508 Listed Rated Current Type/ Cat. No. 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A 1GU03 1GU05 NA 1GU08 1GU1 1GU1.6 1GU2 1GU2.5 1GU3 1GU3.5 1GU4 1GU5 1GU6 1GU8 1GU10 1GU12 1GU125 1GU13 1GU15 1GU16 1GU20 1GU25 1GU30 1GU32 1GU40 1GU50 1GU60 1GU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Type/ Cat. No. 2GNU03 2GNU05 NA 2GNU08 2GNU1 2GNU1.6 2GNU2 2GNU2.5 2GNU3 2GNU3.5 2GNU4 2GNU5 2GNU6 2GNU8 2GNU10 2GNU12 2GNU125 2GNU13 2GNU15 2GNU16 2GNU20 2GNU25 2GNU30 2GNU32 2GNU40 2GNU50 2GNU60 2GNU63 Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL Voltage Rating❸ 277VAC 277VAC Interrupting Capacity (UL/CSA - Ratings) 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB Group Short Circuit (UL/CSA - Ratings) 0.3-10A (RC): 10kA; 12-60A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 12-60A (RC): 5kA no branch circuit protection required Interrupting Capacity (VDE - Ratings) 0.3-63A (RC): 10kA 0.3-63A (RC): 10kA Mechanical Endurance 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ Calibration Temperature 40°C (104°F) 40°C (104°F) Standard Pack and Weight 10/0.3A - 32A = 1.4kg (3.1 lb.) 40A - 63A = 1.6kg (3.5 lb.) 5/0.3A - 32A = 1.3kg (2.9 lb.) 40A - 63A = 1.45kg (3.2 lb.) Terminal Size Acceptability Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG Terminal Torque 20 lb.in. 20 lb.in. Basic Dimensions (Elevation View) ❶ Not European standard rating. ❷ Please refer to page 21 for specific applications. ❸ DC rating (Manufacturer’s self certification): 91.5 mm (3.60 in.) 91.5 mm (3.60 in.) One pole 48VDC, two pole series 125VDC * AC Motor Starting, Across-the-line approval pending 17.5 mm (0.69 in.) 35 mm (1.38 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 16 TWO POLE THREE POLE Basic Dimensions (side view) 35 mm (1.38 in.) 3GU03 3GU05 NA 3GU08 3GU1 3GU1.6 3GU2 3GU2.5 3GU3 3GU3.5 3GU4 3GU5 3GU6 3GU8 3GU10 3GU12 3GU125 3GU13 3GU15 3GU16 3GU20 3GU25 3GU30 3GU32 3GU40 3GU50 3GU60 3GU63 UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL 480Y/277VAC * * * * * * * * * * * * 1.05-1.35xIN 60 40 UL UL 10 Thermal Overload “Must Trip” = 125% Rated Current “Must Not Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC “Must Not Trip” = Rated Current 4 UL 1 UL UL 10 UL UL UL UL 4 1 0.4 UL 10-1 UL 4x10-2 UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * * * * * * * * * * * 480Y/277VAC 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB V-EA-G Trip 0.3A Through 10A Rated Current Minutes 2GU03 2GU05 NA 2GU08 2GU1 2GU1.6 2GU2 2GU2.5 2GU3 2GU3.5 2GU4 2GU5 2GU6 2GU8 2GU10 2GU12 2GU125 2GU13 2GU15 2GU16 2GU20 2GU25 2GU30 2GU32 2GU40 2GU50 2GU60 2GU63 Approvals Tripping time t 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A Type/ Cat. No. Approvals Seconds Type/ Cat. No. 70mm (2.76 in.) 10-2 4x10-3 10-3 1 2 3 4 5 6 8 10 20 40 V-EA-G Trip 12A Through 63A Rated Current 1.05-1.35xIN 60 40 10 Thermal Overload “Must Trip” = 125% Rated Current “Must Not Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC “Must Not Trip” = Rated Current 4 1 10 0.3-60A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 4 1 0.4 10-1 4x10-2 0.3-10A (RC): 10kA; 12-60A (RC): 5kA no branch circuit protection required 0.3-63A (RC): 10kA 0.3-63A (RC): 10kA 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ 40°C (104°F) 40°C (104°F) 5/1.4kg (3.1 lb.) 4/1.68kg (3.7 lb.) “G” Magnetic Trip Parameters Rated Current, 0.3A to 63A. Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG 20 lb.in. 20 lb.in. Magnetic Trip: 1. Hold for a minimum of 100ms at surge of 8 times rated current. 2. Trip in under 100ms at 10 times rated current. 35 mm (1.38 in.) Seconds 0.3-10A (RC): 10kA; 12-60A (RC): 5kA no branch circuit protection required 91.5 mm (3.60 in.) 100 Multiple of Rated Current Minutes Rated Current 3G Tripping time t 2G 10-2 4x10-3 10-3 1 2 3 4 5 6 8 10 20 40 100 Multiple of Rated Current 91.5 mm (3.60 in.) NB: Trip curves shown comply with North American standards. For trip curves according to European standards please consult Altech. 52.5 mm (2.07 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 17 Z-TRIP CHARACTERISTICS ONE POLE ONE POLE PLUS NEUTRAL 1Z 2ZN Application Examples: Semiconductors, components which fail-short (vs. fail-open), and components/devices with low surgecurrent and short circuit withstand capabilities. Relatively short thermal delay and very low magnetic trip point. Type Designation 2 — (a) Z — (b) N — (c) U — (d) 30 — (e) (a) = Number of Poles (b) = Trip Characteristic (c) = Blank: without neutral pole = N: with neutral pole (d) = U: UL/CSA version = R: ring tongue terminals, UL/CSA version = Blank: European version (e) = Rated Current Approvals: UL508 Listed Rated Current Type/ Cat. No. 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A 1ZU03 1ZU05 1ZU075 NA 1ZU1 1ZU1.6 1ZU2 1ZU2.5 1ZU3 1ZU3.5 1ZU4 1ZU5 1ZU6 1ZU8 1ZU10 1ZU12 1ZU125 1ZU13 1ZU15 1ZU16 1ZU20 1ZU25 1ZU30 1ZU32 1ZU40 1ZU50 NA NA Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * Type/ Cat. No. 2ZNU03 2ZNU05 2ZNU075 NA 2ZNU1 2ZNU1.6 2ZNU2 2ZNU2.5 2ZNU3 2ZNU3.5 2ZNU4 2ZNU5 2ZNU6 2ZNU8 2ZNU10 2ZNU12 2ZNU125 2ZNU13 2ZNU15 2ZNU16 2ZNU20 2ZNU25 2ZNU30 2ZNU32 2ZNU40 2ZNU50 NA NA Approvals UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * Voltage Rating❸ 277VAC 277VAC Interrupting Capacity (UL/CSA - Ratings) 0.3-32A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-32A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB Group Short Circuit (UL/CSA - Ratings) 0.3-10A (RC): 10kA; 12-32A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 12-32A (RC): 5kA no branch circuit protection required Interrupting Capacity (VDE - Ratings) 0.3-32A (RC): 10kA 0.3-32A (RC): 10kA Mechanical Endurance 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ Calibration Temperature 40°C (104°F) 40°C (104°F) Standard Pack and Weight 10/0.3A - 32A = 1.4kg (3.1 lb.) 40A - 63A = 1.6kg (3.5 lb.) 5/0.3A - 32A = 1.3kg (2.9 lb.) 40A - 63A = 1.45kg (3.2 lb.) Terminal Size Acceptability Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG Terminal Torque 20 lb.in. 20 lb.in. Basic Dimensions (Elevation View) ❶ Not European standard rating. ❷ Please refer to page 21 for specific applications. ❸ DC rating (Manufacturer’s self certification): One pole 48VDC, two pole series 125VDC * UL and CSA Pending 91.5 mm (3.60 in.) 17.5 mm (0.69 in.) 91.5 mm (3.60 in.) 35 mm (1.38 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 18 TWO POLE THREE POLE Basic Dimensions (side view) 35 mm (1.38 in.) 3ZU03 3ZU05 3ZU075 NA 3ZU1 3ZU1.6 3ZU2 3ZU2.5 3ZU3 3ZU3.5 3ZU4 3ZU5 3ZU6 3ZU8 3ZU10 3ZU12 3ZU125 3ZU13 3ZU15 3ZU16 3ZU20 3ZU25 3ZU30 3ZU32 3ZU40 3ZU50 NA NA UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL * * 1.05-1.35xIN 60 40 UL Minutes UL V-EA-Z Trip 0.3A Through 10A Rated Current UL UL UL UL Tripping time t 2ZU03 2ZU05 2ZU075 NA 2ZU1 2ZU1.6 2ZU2 2ZU2.5 2ZU3 2ZU3.5 2ZU4 2ZU5 2ZU6 2ZU8 2ZU10 2ZU12 2ZU125 2ZU13 2ZU15 2ZU16 2ZU20 2ZU25 2ZU30 2ZU32 2ZU40 2ZU50 NA NA Approvals UL UL UL UL UL 10 Thermal Overload “Must Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC 4 1 40 20 10 4 1 0.4 10-1 UL 4x10-2 UL Seconds 0.3A 0.5A 0.75A 0.8A❶ 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10A 12A❶ 12.5A 13A 15A❶ 16A 20A 25A 30A❶ 32A 40A 50A 60A❶ 63A Type/ Cat. No. Approvals 70mm (2.76 in.) UL UL UL 10-2 4x10-3 10-3 UL 1 UL 20 40 60 40 UL UL UL * * 10 Thermal Overload “Must Trip” < 1 hr = 135% RC “Must Not Trip” > 1 hr = 105% RC 4 1 10 4 480Y/277VAC 480Y/277VAC 0.3-32A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-32A (RC): 10kA with UL-listed RK5 back-up fuse or MCCB 0.3-10A (RC): 10kA; 12-32A (RC): 5kA no branch circuit protection required 0.3-10A (RC): 10kA; 12-32A (RC): 5kA no branch circuit protection required 0.3-32A (RC): 10kA 0.3-32A (RC): 10kA 10000 ON/OFF operations❷ 10000 ON/OFF operations❷ 40°C (104°F) 40°C (104°F) 5/1.4kg (3.1 lb.) 4/1.68kg (3.7 lb.) Top: 18-3 AWG; Bottom: 18-2 AWG Top: 18-3 AWG; Bottom: 18-2 AWG Magnetic Trip: 20 lb.in. 20 lb.in. 1. Hold for a minimum of 100ms at 2 times rated current. 2. Trip in under 100ms at 3 times rated current. 91.5 mm (3.60 in.) 35 mm (1.38 in.) 100 1.05-1.35xIN UL UL 3 4 5 6 8 10 V-EA-Z Trip 12.5A Through 32A Rated Current UL UL 2 Multiple of Rated Current UL Minutes Rated Type/ Current Cat. No. 3Z Tripping time t 2Z 1 0.4 10-1 Seconds 4x10-2 10-2 4x10-3 10-3 1 2 3 4 5 6 8 10 20 40 100 Multiple of Rated Current “Z” Trip Parameters Rated Current, 0.3A to 32A. 91.5 mm (3.60 in.) NB: Trip curves shown comply with North American standards. For trip curves according to European standards please consult Altech. 52.5 mm (2.07 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 19 Table HP 1: AMPERE RATINGS & HORSEPOWER RATING 1 PHASE FLA & LRC CONVERTED TO TABLE HORSEPOWER (SEE NOTE #2) USE FLA & LRC RATINGS WHERE NO HP RATING IS GIVEN NOMINAL CIRCUIT VOLTAGE V-EA RATED MOTOR NAMEPLATE MOTOR NAMEPLATE CURRENT (SEE NOTE #1) FLA RATING STARTING/ LRC RATING 0.30A 0.50A 0.75A 0.80A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10.0A 12.0A 12.5A 13.0A 15.0A 16.0A 20.0A 25.0A 30.0A 32.0A 40.0A 0.30A 0.50A 0.75A 0.80A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10.0A 12.0A 12.5A 13.0A 15.0A 16.0A 20.0A 25.0A 30.0A 32.0A 40.0A 1.80A 3.00A 4.35A 4.8A 6.0A 9.6A 12.0A 15.0A 18.0A 21.0A 24.0A 30.0A 36.0A 48.0A 60.0A 72.0A 75.0A 78.0A 90.0A 96.0A 120.0A 150.0A 180.0A 192.0A 240.0A 50.0A 60.0A 50.0A 60.0A 300.0A 360.0A 110-120 VAC 200 VAC 208 VAC 1/6hp 1/4hp 1/3hp 1/6hp 1/6hp 1/4hp 1/4hp 1/3hp 1/2hp 3/4hp 1/6hp 1/6hp 1/4hp 1/3hp 1/2hp 1/2hp 3/4hp 1hp 11/2hp 2hp 2hp 2hp 3hp 1hp 11/2hp 11/2hp 11/2hp 2hp 2hp 3hp 3hp 3hp 3hp 5hp 3hp 5hp 71/2hp 10hp 1/2hp 1/2hp 1/2hp 1/2hp 3/4hp 220-240 VAC 265 VAC 277 VAC 1/6hp 1/6hp 1/4hp 1/4hp 1/3hp 1/2hp 1/2hp 1/6hp 1/6hp 1/4hp 1/3hp 1/3hp 1/2hp 3/4hp 1/6hp 1/4hp 1/3hp 1/3hp 1/3hp 1/2hp 3/4hp 1hp 11/2hp 11/2hp 11/2hp 2hp 2hp 3hp 3hp 3hp 5hp 71/2hp 1hp 11/2hp 2hp 2hp 2hp 2hp 2hp 3hp 3hp 5hp 5hp 71/2hp 1hp 11/2hp 2hp 2hp 2hp 3hp 3hp 3hp 5hp 5hp 5hp 71/2hp 1hp 2hp 2hp 2hp 2hp 3hp 3hp 3hp 5hp 5hp 5hp 71/2hp 10hp 10hp 10hp 10hp 10hp 10hp 10hp 15hp NOTE #1: For AC motor circuit nameplate full load current, AC general-use loads, AC resistance loads, AC incandescent lamp (tungsten) loads, AC electric discharge lamp (ballast) loads. NOTE #2: Conversions per UL508® Table 45.2 and NFPA-70: National Electrical Code® 1999 Tables 430-148 and 430-151A. Table HP 2: AMPERE RATING & HORSEPOWER RATING 3 PHASE & 2 PHASE - 4 WIRE FLA & LRC RATINGS CONVERTED TO TABLE HORSEPOWER (SEE NOTE #2) USE FLA & LRC RATINGS WHERE NO HP IS LISTED V-EA RATED CURRENT (SEE NOTE #1) 0.30A 0.50A 0.75A 0.80A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10.0A 12.0A 12.5A 13.0A 15.0A 16.0A 20.0A 25.0A 30.0A 32.0A 40.0A 50.0A 60.0A MOTOR NAMEPLATE FLA RATING 0.30A 0.50A 0.75A 0.80A 1.0A 1.6A 2.0A 2.5A 3.0A 3.5A 4.0A 5.0A 6.0A 8.0A 10.0A 12.0A 12.5A 13.0A 15.0A 16.0A 20.0A 25.0A 30.0A 32.0A 40.0A MOTOR NAMEPLATE STARTING/ LRC RATING 3.0A 5.0A 7.5A 8.0A 10.0A 16.0A 20.0A 25.0A 30.0A 35.0A 40.0A 42.0A 50.4A 67.2A 84.0A 100.8A 105.0A 109.2A 126.0A 134.4A 168.0A 210.0A 252.0A 268.8A 226.0A 50.0A 60.0A 282.5A 339.0A 110-120 VAC Motor Design B, C, D E 200 VAC Motor Design B, C, D E 208 VAC Motor Design B, C, D E 220-240 VAC (SEE NOTE #3) Motor Design B, C, D E 1/2hp 1/2hp 1/2hp 3/4hp 3/4hp 440-480 VAC Motor Design B, C, D E 1/2hp 3/4hp 1/2hp 3/4hp 1hp 11/2hp 2hp 2hp 3hp 3hp 5hp 5hp 71/2hp 71/2hp 71/2hp 10hp 10hp 10hp 15hp 20hp 20hp 20hp 25hp 30hp 1/2hp 1/2hp 1/2hp 3/4hp 1/2hp 1/2hp 1/2hp 3/4hp 1/2hp 1/2hp 3/4hp 3/4hp 1/2hp 1/2hp 3/4hp 3/4hp 1/2hp 1/2hp 1/2hp 3/4hp 3/4hp 1hp 1hp 2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 5hp 5hp 5hp 71/2hp 1hp 1hp 2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 71/2hp 71/2hp 10hp 10hp 1hp 1hp 2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 71/2hp 71/2hp 10hp 71/2hp 1hp 11/2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 5hp 71/2hp 10hp 10hp 10hp 1hp 11/2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 5hp 71/2hp 10hp 10hp 10hp 1hp 11/2hp 2hp 2hp 3hp 3hp 5hp 5hp 71/2hp 71/2hp 71/2hp 10hp 10hp 10hp 15hp 20hp 20hp 30hp 10hp 10hp 15hp 20hp 10hp 10hp 15hp 20hp 10hp 15hp 30hp 40hp 1/2hp 1/2hp 3/4hp 1/2hp 1/2hp 3/4hp 1hp 11/2hp 11/2hp 11/2hp 2hp 2hp 3hp 3hp 5hp 5hp 5hp 1hp 11/2hp 11/2hp 11/2hp 2hp 2hp 3hp 3hp 5hp 5hp 5hp 1hp 1hp 2hp 2hp 3hp 3hp 3hp 3hp 3hp 5hp 5hp 5hp 5hp 10hp 71/2hp 10hp 71/2hp 10hp 15hp 15hp NOTE #1: For AC motor circuit nameplate full load current, AC general-use loads, AC resistance loads, AC incandescent lamp (tungsten) loads, AC electric discharge lamp (ballast) loads. NOTE #2: Conversions per UL508® proposed Tables 45.2 and 45.4 and NFPA-70: National Electrical Code® 1999 Tables 430-149, 430-150 and 430-151B. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 20 V-EA INTERNAL RESISTANCE Trip Characteristic Rated Current (Amp) B (Ohms) C (Ohms) D (Ohms) E (Ohms) G (Ohms) Z (Ohms) 0.3 0.5 0.75/0.8 1.0 1.6 2.0 2.5 3.0 3.5 4.0 5.0 6.0 8.0 10 12/12.5 13 15/16 20 25 30/32 40 50 60/63 — — — — — — — — — — — 0.0528 — 0.0216 — 0.0113 0.0085 0.0067 0.0050 0.0032 0.0025 0.0019 0.0018 16.8620 6.8540 3.0540 1.7000 0.5870 0.4190 0.2950 0.2020 0.1390 0.1090 0.0654 0.0528 0.0278 0.0216 — 0.0084 0.0085 0.0067 0.0050 0.0032 0.0025 0.0019 0.0018 16.8620 6.0009 3.0540 1.7560 0.5870 0.4190 0.2950 0.2020 0.1390 0.1090 0.0654 0.0491 0.0240 0.0187 — 0.0085 0.0076 0.0064 0.0041 0.0027 0.0022 0.0018 0.0017 14.52000 5.92000 2.70000 1.48000 0.57400 0.40500 0.26900 0.18600 0.13900 0.10600 0.05900 0.04600 0.03040 0.02020 0.00724 0.00724 0.00731 0.00582 0.00411 0.00272 0.00212 0.00184 0.00172 16.8620 6.8540 3.0540 1.7560 0.5870 0.4190 0.2950 0.2020 0.1390 0.1090 0.0654 0.0491 0.0333 0.0211 0.0084 0.0084 0.0076 0.0064 0.0046 0.0030 0.0022 0.0019 0.00179 31.5060 10.2460 5.3920 2.6910 0.9440 0.8900 0.4290 0.3460 0.1790 0.1620 0.1050 0.0823 0.0371 0.0278 0.0151 0.0151 0.0114 0.0075 0.0050 0.0032 — — — Resistances listed are “hot” values, as opposed to cold start values. Operating voltage drop across the V-EA and power loss per pole can be approximated with basic formulas: VDROP = IOPERATING x RTABLE PLOSS P/P = I2OPERATING x RTABLE Voltage drops should be reviewed when V-EAs with high internal resistance are used (e.g., load voltage minimums). Power loss should be reviewed when V-EAs with high rated currents are used (e.g., enclosure heating). The listed V-EA internal resistance values should not be used in calculations of available short-circuit current downstream of the V-EA. The dynamic impedance of the V-EA under short-circuit conditions can vary significantly from internal resistance values in normal operation. LINE CURRENT FREQUENCY EFFECTS ON TRIP CURVES Frequency Effects on Magnetic Trip Curves Trip Curve Z B C G D E Trip Zone Trip Zone At At 16 2/3 - 60Hz 100 Hz (x RC) (x RC) 2-3 3-5 5 - 10 8 - 10 10 - 16 14 - 18 2.2 - 3.3 3.3 - 5.5 5.5 - 11.0 8.8 - 11.0 11.0 - 17.6 15.4 - 19.8 Trip Zone At 200 Hz (x RC) Trip Zone At 400 Hz (x RC) Trip Zone At DC (x RC) 2.4 - 3.6 3.6 - 6.0 6.0 - 12 9.6 - 12.0 12.0 - 19.2 16.8 - 21.6 2.8 - 4.2 4.2 - 7.0 7.0 - 14.0 11.2 - 14.0 14.0 - 22.4 19.6 - 25.2 3.0 - 4.5 4.5 - 7.5 7.5 - 15.0 12.0 - 15.0 15.0 - 24.0 21.0 - 27.0 The thermal trip is not affected by the frequency of the line current. The magnetic trip is within the trip zone of the characteristic curve for frequencies from 16 2/3 to 60Hz. At lower and higher frequencies, the magnetic trip will be delayed longer than indicated by the characteristic curve, roughly as follows: At 100Hz: At 200Hz: At 400Hz: At DC: Mag. Trip Current = 1.1 x curve current Mag. Trip Current = 1.2 x curve current Mag. Trip Current = 1.4 x curve current Mag. Trip Current = 1.5 x curve current For example, at 16 2/3 - 60 Hz the magnetic trip zone for the “G” characteristic is 8 to 10 times the rated current of the specific V-EA (i.e., hold for at least 100ms at 8 x RC, trip in less than 100ms at 10 x RC). With a 400Hz current, a magnetic trip at 10 x RC would be greatly delayed (thermal would likely trip first), as the magnetic trip zone is now 11.2 to 14 x RC. If a quicker magnetic trip is required with 400Hz, the “B” or “C” characteristic should be considered. MECHANICAL ENDURANCE RATINGS (ON/OFF OPERATIONS) Application AC AC AC AC AC General Use Motor Starting Across the Line Incandescent Lamps (Tungsten) Electrical Discharge Lamps (Ballast) Resistance Manufacturers self certification 2 x (1.15 x RC) 2 x RC RC No Load Total — 1000 — — — 6000 — — 6000 6000 — 5000 6000 — — 4000 4000 4000 4000 4000 10000 10000 10000 10000 10000 20000 ON/OFF operations with no load Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 21 SHORT CIRCUIT RATINGS FOR V-EA MANUAL MOTOR CONTROLLER Backup Protection Trip Curve Amp Range UL-Listed RK5-Fuse up to 10kA UL-Listed MCCB up to 10kA No BCP Required up to: all 0.3 - 10A 4xRC* min 15A, max 70A 4xRC* min 15A, max 70A 10kA all 12 - 30/32A 4xRC* max 125A 4xRC* max 125A 5kA all 40 - 50A 4xRC* max 200A 4xRC* max 200A 5kA all 60 / 63A 4xRC* max 250A 4xRC* max 250A 5kA *up to nearest rated current TEMPERATURE CORRECTION CURVE Ambient Temperature and Adjacent Mounting/Loading Adjustment Calibration Temperature 160 150 140 130 Adjacent Mounting Temperature Adjustment 3% of RC for every additional pole above 3. Maximum 20% off RC for a total of 10 poles or more.* % 110 20 Rated Current (%) 120 Ambient Temperature Adjustment 5% of RC for every 10°C (18°F). 100 up to 3 pol es 90 adj ace nt m oun ted 80 ma or ximum mo re, 20% adj ace off R nt m C fo oun r a t ted otal * off 70 60 * Cooling spacer (Part #15.960) between each group of 3 poles will eliminate these adjustments. 50 10 pol es 40 -40 -40 -30 -22 -20 -4 -10 14 0 32 10 50 20 68 30 86 40 104 50 122 60 140 70 158 80 176 90 (°C) 194 (°F) Ambient Temperature Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 22 CUT-AWAY VIEWS OF V-EA MINIATURE CIRCUIT BREAKER Shown in “on” position Manual Disconnect/Reset Thermal (Inverse-Time) Trip Magnetic (Instantaneous) Trip Arc Guides Arc Chamber De-ionization Chamber (Arc Chute) Shown in “off” position Magnetic Trip Electromagnetic Coil Thermal Trip Bimetallic Element Top Terminal M5 Cross-Slot Screw Bottom Terminal M5 Cross-Slot Screw Bottom Terminal Cage Moveable Contact, Pivoted Lever Top Terminal Cage Fixed Contact Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 23 INSTALLATION RECOMMENDATIONS INTRODUCTION EASY REMOVAL The V-EA* easily snaps onto a readily available, international standard 35mm DIN Rail. Mounting can be in any position from full horizontal to full vertical without affecting performance. All housings are the same size regardless of rated current, simplifying layout and modifications. Line power feed can be to either top or bottom terminals. This provides flexibility to power distribution enclosure entry (top, bottom, sides) and internal raceway runs (e.g., power in one horizontal raceway can feed both the row above and the row below). Minimal free space is required to remove or replace the V-EAs, and with standard housing and terminal sizes, ratings can be changed or multi-poles can replace multi-single pole or viceversa. To obtain the highest density mounting arrangement without serious problems from heat build-up, see “Temperature Correction Curve” (page 22). Removal, One Pole 1. Insert tip of 4mm or less straight blade screwdriver into the slot of the metal retaining clip. 2. Brace the shank of the screwdriver against the terminal side of the V-EA* and gently lever the clip away from the DIN rail. 3. When the clip moves out, continue rotating screwdriver and V-EA* up and off of the bottom of the DIN rail lip. 4. Grasp V-EA* and lift upwards to disengage from the top lip of the rail, then remove. Altech and our distributors are pleased to quote custom rail assemblies. Multi-function assemblies can include cut-to-order DIN Rail, mounted V-EA and MA circuit breakers, FI Earth Leakage breakers, lightning/surge protectors, interface modules (cable fan-out, relays, I/O, power supply, etc.), terminal blocks with marking tags, and other control components to meet your specifications. Order assemblies with only one part number or even your drawing number. DIN Rail Information Mounting rails are internationally standardized and are available in several sizes with or without perforations. Zinc-plated yellow chromated steel is standard. Copper and aluminum DIN Rails are also available. Please contact Altech for your DIN Rail needs. Stock 1.0mm (.039 in.) Thick 15mm (.59 in.) 7.5mm (.28 in.) TS35x7.5 Stock 1.5mm (.059 in.) Thick TS35x15 25mm 7 mm CL 18mm 6.2mm 17.5mm C L 35mm 5.3mm 17.5mm • Field wiring terminal size acceptability: Top: 18-3 AWG Bottom: 18-2 AWG • Use 75°C insulation copper conductors only, loaded to 60°C ampacity. 35mm (1.38 in.) 35mm (1.38 in.) WIRING CL • Wire conductor stripping length: Top Terminals: 11.5mm (approximately 7/16”) Bottom Terminals: 12.5mm (approximately 1/2”) • For terminal screws, we recommend a #2 Phillips or Posidriv screwdriver. Terminals are also readily accessible to battery operated screwdrivers. Please contact Altech for tool and ordering information. • Terminal tightening torque is rule-of-thumb 20 lb.in. 5.3mm TS35 DIN Rail Perforations Dimensions + 0.1mm (.003 in.) SNAP-ON MOUNTING 1. Place the upper lip of the V-EA* under the upper lip of the rail. 2. Press down on bottom terminal area until the V-EA* springloaded clip snaps under lower lip of the rail. * V-EA miniature circuit breaker handling is representative for MA circuit breakers and FI Earth Leakage circuit breakers. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 24 V-EA DIMENSIONS General Mounting in Enclosure 44mm (1.73 in.) 115mm (4.53 in.) 37.5mm (1.48 in.) 25.5mm (1.0 in.) 18mm (.71 in.) 45mm (1.77 in.) NOTE 3 45.5mm (1.79 in.) 7mm (.28 in.) TS35 x 7.5 DIN Rail 46mm (1.81 in.) Actual Cut-Out Standoff 35mm (1.38 in.) 91.5mm (3.60 in.) 6mm (.24 in.) Transparent Outer Cover of Enclosure 20mm (.79 in.) 8mm (.31 in.) 14mm (0.55 in.) 15mm (.59 in.) 30.5mm (1.20 in.) 3mm (.12 in.) NOTE 2 Interior (Cut-Out) Cover 63mm (2.48 in.) 44mm (1.73 in.) 68mm (2.68 in.) 70mm (2.76 in.) NOTE 1 For note information see section below. Not Shown: Width of Face (Thickness) One Pole 17.5mm (.69 in.) Two Pole 35mm (1.38 in.) Three Pole 52.5mm (2.07 in.) ALTECH/SPELSBERG EK/AK NONMETALLIC ENCLOSURES FOR MCBS NOTE 1: For totally enclosing the V-EA, the minimum interior depth of the enclosure is 70mm plus DIN Rail depth (7.5 or 15mm) plus any rail mounting stand-off depth. NOTE 2: Fork lugs with a thickness up to 3mm can be inserted in the lower terminals under the head of the captive M5 (i.e. 5mm diameter to outside of threads) terminal screw. NOTE 3A: The V-EA’s raised face is sized to fit through standard European enclosure cutouts, which allow sight and operation of the trip/reset handle but keep all wiring covered. As shown in Fig. 1, Altech/Spelsberg AK/EK nonmetallic enclosures are ready-made for this attractive and efficient packaging approach. NOTE 3B: The V-EA was successfully shortcircuit tested in TYPE 1 metal enclosures with the V-EA face extending through a 46mm cutout in the cover. Typical applications include: • V-EA on 35mm wide by 15mm deep DIN Rail, mounted to back wall of a 3 inch deep enclosure with no back panel. • V-EA on 35mm wide by 7.5mm deep DIN Rail, mounted to the back panel of a 3 inch deep enclosure with panel. Fig 1. Altech/Spelsberg EK/AK nonmetallic enclosure with Altech/ABL Sursum V-EA and MA Circuit Breakers installed. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 25 MA Three Phase Adjustable Trip Miniature Circuit Breakers/ Manual Motor Controllers The MA was designed to handle the high inrush loads of 3 phase transformers, power supplies, motors, etc. The MA protects wiring and equipment from damage caused by the three major classes of over-current, yet greatly reduces the number of nuisance trips in high starting and inrush current circuits. An IEC device with excellent ratings under a UL listing at 480Y/277V (including group ratings) and at 500V under international standards, the Altech/ Sursum MA provides short and long term cost effective circuit protection for USA and/or export applications. The short term advantages include: (1) adjustable thermal trip allows finalization of initial designs before procurement of the load equipment is complete; (2) snap-on mounting for readily available, internationally standardized DIN Rail saves panel layout design time as well as installation and change labor; (3) large cage-clamp terminals with screws suitable to power screwdrivers, simplifies and speeds wiring; (4) convenient switched disconnect during factory testing and/or initial start-up saves time and aggravation. The key long term advantage is customer satisfaction and proven over-current protection of wiring and equipment (and the lack of rework/repair costs). Type and Rated Current UL508 listed CAN/CSA-C22.2 No.14 certified Type Designation MA __ (a) __ (b) __ (c) RT __ (d) (a) = MA - Manual Motor Controller (b) = Rated Current (c) = U - US Housing (d) = Blank - Standard Terminal RT - Ring-tongue Terminal Voltage Rating 480Y/277VAC AIC (Interrupt Capacity) 0.16A-2.5A: 42kA; 4.0A-16A: 14kA; 20A-40A: 10kA Standard Short Circuit Withstand Rating 0.16A-2.5A: 42kA; 4.0A-16A: 14kA (UL/CSA Ratings) Group Short Circuit Ratings (UL/CSA Ratings) see above Typical Life 6000 on/off operations with 2xRC Calibration Temperature 25°C, +0°, -5° (77°F, +0° -9°) Standard Pack and Weight 1/450g (1.0 lb.) Terminal Size Acceptability Top/Bottom: 18-3 AWG Cat. No. FLA Dial Adjustment Markings MA0.16U 15.901U 0.1/ 0.12/0.14/0.16 MA0.25U 15.902U 0.16/0.19/0.22/0.25 MA0.40U 15.903U 0.25/0.30/0.35/0.40 MA0.63U 15.904U 0.40/0.48/0.56/0.63 MA1.0U 15.905U 0.63/0.75/0.87/1.0 MA1.6U 15.906U 1.0/1.2/1.4/1.6 MA2.5U 15.907U 1.6//1.9/2.2/2.5 MA4.0U 15.908U 2.5/3.0/3.5/4.0 MA6.3U 15.909U 4.0/4.8/5.6/6.3 MA10U 15.910U 6.3/7.5/8.7/10 MA16U 15.911U 10/12/14/16 MA20U 15.912U 16/17/18.5/20 MA25U 15.913U 20/21.5/23/25 MA32U 15.914U 25/27/30/32 MA40U 15.915U 32/34/37/40 GROUP SHORT CIRCUIT RATING AT 480VACa (and BCP size) 42kARMS symmetrical (max. 1200A MCCB or RK5) 14kARMS symmetrical (max. 350A MCCB or RK5) 10kARMS symmetrical (max. 350A MCCB or RK5) 3Ø HORSEPOWER RATINGS AT NOMINAL LINE VOLTAGE (See Note for HEA Definition) 110-120V HP (HEA) 200V HP (HEA) 208V HP (HEA) 220-240V HP (HEA) 460-480V HP (HEA) Through MA2.5U, ampere rated for motor circuits having a fullload-amperage (FLA) not exceeding the MA’s general purpose rated current (RC, equals maximum dial setting) and a locked rotor current not exceeding 6 times the MA’s RC. 1/2 (4.0) 3/4 (3.2) 3/4 (3.1) 1 (3.6) 2 3/4 (5.6) 11/2 (6.0) 11/2 (5.7) 11/2 (5.2) 3 (4.8) 1 (7.2) 2 2 (7.5) 3 (9.6) 5 (7.6) 2 (13.6) 3 (11.0) 3 (10.6) 5 (15.2) 10 (14.0) 3 (19.2) 5 (17.5) 5 (16.7) 5 (15.2) 10 (14.0) 3 (19.2) 5 (17.5) 71/2 (24.2) 71/2 (22.0) 15 (21.0) 5 (30.4) 71/2 (25.0) 71/2 (24.2) 10 (28.0) 20 (27.0) 5 (30.4) 10 (32.0) 10 (31.0) 10 (28.0) 25 (34.0) (7.8) (3.42) Note: HEA - Horsepower Equivalent Amperes, the nominal amperage assigned to standard motor horsepower ratings in design guide tables such as NFPA-70 Tables 430-148, 430-149, 430-150; UL1077 Table 16.2; CSA - C22.2 No. 235-M89 Tables 44 and 45; CSA-C22.2 No. 14-M91 Table 19, etc. Multiply HEA values (in parenthesis) by 1.1 if power factor is 90%, and by 1.2 if power factor is 80%. a The standard-circuit short-circuit rating is 14kA for all types. Group ratings can be used in a standard circuit (e.g., MA1.0U at 42kA), but a higher standard rating cannot be used in a group circuit (e.g., MA40U at 14kA only in standard circuit.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 26 DIMENSIONS TRIP CHARACTERISTICS MA/U 120 44mm (1.73 in.) 60 40 37.5mm (1.48 in.) 20 25.5mm (1.0 in.) 10 Tripping time t Minutes 7mm (.28 in.) 6 4 2 1 40 20 10 45mm (1.77 in.) 35mm (1.38 in.) 6 4 2 1 Seconds 45mm (1.77 in.) 89.5mm (3.52 in.) 6mm (.24 in.) MA0.16U-MA16U MA 3 Phase Controller Thermal Overload (B, C, D) “Must Trip” Current = 115% of Dial Setting “Must Not Trip” > 1 hr = 105% of Dial Setting 0.6 0.4 Magnetic Trip Nominal 1100% of Rated Current 0.2 0.1 7mm (.28 in.) 1 1.15 1.5 2 2.3 3 4 5 6 6.9 8 10 12 16 19 Multiple of Dial Setting (Thermal) Multiple of Rated Current (Magnetic Trip) Rated Current = Max. Dial Setting 17.5mm (1.28 in.) 120 30.5mm (1.20 in.) 3mm (.12 in.) 60 40 44mm (1.73 in.) 20 68mm (2.68 in.) MA20U-MA40U MA 3 Phase Controller Thermal Overload (B, C, D) “Must Trip” Current = 115% of Dial Setting “Must Not Trip” > 1 hr = 105% of Dial Setting 1 3 L2 L1 5 L3 Tripping time t Minutes 10 6 4 2 1 40 20 10 6 4 MA.16 VDE 0660 AC-3 500V 50-60Mz 12A 10A 14A 16A 40°C 20°C 2 1 T1 T2 2 Seconds ABL SURSUM T3 4 0.6 0.4 0.2 6 0.1 52.5mm (2.07 in.) Magnetic Trip Nominal 1100% of Rated Current 11.15 1.5 2 2.3 3 4 5 6 6.9 8 1012 15 12.5 Multiple of Dial Setting (Thermal) Multiple of Rated Current (Magnetic Trip) Rated Current = Max. Dial Setting MA/USA Manual Motor Controller Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 27 MS Three Phase Adjustable Trip Economy Manual Motor Controllers Due to its high breaking capacity with high current limitation the MS Manual Motor Controllers provide an optimum of protection for electrical motors as well as for other consumer units up to 25 amps. They are equipped with phase failure sensitivity, isolating and main switch functions; 13 ranges are covering nominal rated currents from 0.1 up to 25 amps. The MS’s are temperature compensated; the trip current of the magnetic part is 12 x ln. The Manual Motor Controllers are built in accordance with IEC 947. with overload and short circuit protection, phase failure sensitivity according to IEC 947-4-1, DIN VDE 0660 Part 102 Type/ Rated Cat. No. Current C US Type Designation MS — (a) 016 — (b) (a) = MS - Manual Motor Controller (b) = Rated Current MS016 MS025 MS04 MS063 MS1 MS1.6 MS2.5 MS4 MS6.3 MS10 MS16 MS20 MS25 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10.0 16.0 20.0 25.0 Overload Instantaneous 3Ø Horsepower Rating release setting adjustment/FLA (A) (A) 115V 200V 230V 480V 600V 0.1 - 0.16 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 1 - 16 1.6 - 2.5 2.5 - 4 4 - 6.3 6.3 - 10 10 - 16 16 - 20 20 - 25 Maximum Voltage 600V AC (MS20 and MS25, 480V AC) Interrupting Capacity (UL/CSA Rating) 5kA Group Short Circuit (UL/CSA - Ratings) 5kA Interrupting Capacity (VDE - Ratings) 0.16-6.3A: Self protected 10-25A: 6kA Mechanical Endurance 10000 on/off operations Standard Pack and Weight 1/250g (0.55lb) Terminal Size Acceptability 14-10AWG Terminal Torque 1.8Nm (16lb. in.) 1.92 3 4.8 7.6 12 19.2 30 48 75.6 120 192 240 300 Ampere rated for motor circuits having – – – – – a full-load-amperage (FLA) not – – – – – exceeding the MS’s general purpose – – – – – rated current and a locked rotor – – – – – current not exceeding 6 – – – 1/2hp 1/2hp times the MS’s rated – – – 3/4hp 1hp current. – 1/2hp 1/2hp 1hp 11/2hp 1/2hp 3/4hp 1hp 2hp 3hp 3/4hp 11/2hp 11/2hp 3hp 5hp 1hp 2hp 3hp 5hp 71/2hp 2hp 3hp 5hp 10hp 10hp 3hp 5hp 71/2hp 15hp – 3hp 5hp 71/2hp 15hp – Dimensions 30mm (1.18 in.) 42mm (1.65 in.) 35.5mm (1.40 in.) 45mm (1.77 in.) 80mm (3.15 in.) 76.5mm (3.01 in.) 45mm (1.77 in.) 63mm (2.48 in.) 71.5mm (2.81 in.) 75.5mm (2.97 in.) 85.5mm (3.37 in.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 28 Accessories MS Three Phase Adjustable Trip Economy Manual Motor Controllers Auxiliary contact blocks for side mounting (3.5A/230VAC; 2A/400V AC) Width mm Contacts Type/ Cat. No. Weight Std. Pk. 9 2NO HMS20 40 10 9 1NO + 1NC HMS11 40 10 9 1NO HMS10 35 10 9 2NC HMS02 40 10 9 1NC HMS01 35 10 Insulated Enclosure IP 55 Emergency-Stop with integrated PE(N) terminal top and bottom each 2 metric knock-outs twist or key to release, red on yellow background Type/ Cat. No. Weight g/pc. Std. Pk. MS.G55 240 1 Release Type/ Weight Type Cat. No. g/pc. Twist Key MS.PV MS.PS2 Std. Pk. 60 65 5 5 Indicator Light Flush Mounting Enclosure IP55 with neon bulb, nominal rated voltage: 220 - 240V or 380 - 440V with integrated PE(N) terminal Type/ Cat. No. Weight g/pc. Std. Pk. MS.F55 170 1 Color Type/ Weight Std. Cat. No. g/pc. Pk. 220-240V 380-440V trans green red yellow MS.SLW2 MS.SLG2 MS.SLR2 MS.SLJ2 MS.SLW3 MS.SLG3 MS.SLR3 MS.SLJ3 10 10 10 10 5 5 5 5 Busbar Busbar 63A no spacing for 2 MS G45-14-2 with auxiliary switch (1/2 pole) G54-14-2 spacing Type/Cat. No. for for 3 MS 4 MS G45-14-3 G54-14-3 for 5 MS Power Feed Block Type/ Cat. No. Rating (A) Std. Pk. GE2-14 63A 1 G45-14-4 G45-14-5 G54-14-4 G54-14-5 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 29 FI Earth Leakage Circuit Breakers FI compact Earth Leakage Circuit Breakers detect and interrupt earth (ground) faults. They are VDE approved for the European system of protecting people, animals, equipment and property from dangerous line-to-ground and shock hazard currents. US applications include ground-fault protection of equipment (GFPE) using the 10mA and 30mA fault current ratings, especially when high distributed capacitance or other leakages cause excessive nuisance trips at lower fault currents. Applications for the 300mA rating are equipment protection and fire prevention, limiting the energy of a fault to less than the minimum ignition energy for many materials. FI 2 Type Designation __ __ • __ FI (a) (b) (c) (a) = 2-2 pole; 4-4 pole (b) = 1-16A; 2-25A; 3-40A; 4-63A (c) = 01 - 10mA = 03 - 30mA = 30 - 300mA FI 4a Maximum Rated Line Current Fault Trip Current Type Cat. No. 16A 10mA FI 21.01 15.921 25A 25A 30mA 300mA FI 22.03 FI 22.30 40A 40A 30mA 300mA FI 23.03 FI 23.30 Fault Trip Current Type Cat. No. 15.922 15.924 30mA 300mA FI 42.03 FI 42.30 15.926 15.929 15.923 15.925 30mA 300mA FI 43.03 FI 43.30 15.927 15.930 63A 63A 30mA 300mA FI 44.03 FI 44.30 15.928 15.931 Earth Leakage Circuit Breaker with Auxiliary Contactsb Earth Leakage Circuit Breaker with Auxiliary Contactsb 25A 40A 63A 30mA 30mA 30mA 30mA 30mA FI 22.03Y 15.932 FI 23.03Y 15.934 FI 42.03Y FI 43.03Y FI 44.03Y 15.933 15.935 15.936 Voltage Rating (maximum) 240VAC, 50/60Hz (VDE: 125/220VAC, 50Hz) Short Circuit Capacity Up to rated current (RC) 40A = 1.5kA, RC 63A = 2kA. 10kA in combination with series fuse of European Operation Class gL/gG: RC 16A = 63A fuse, RC 20/40A = 80A fuse, RC 63A = 100A fuse. Fault Trip Current Calibration FI trips are calibrated at less than fault trip current for ensured safety (Typical trip range between 66.6-83.3% fault trip current, e.g., typical trip at 20-25mA for fault RC of 30mA) Typical Life Fully functional after 4,000 operations to DIN/VDE 0664 (CEE27) and 16000 additional fault current trips. Standard Pack and Weight 1/290g (0.64 lb.); 1/390g (0.86 lb.) with auxiliary contact 1/450g (1.0 lb.) 1/550g (1.21 lb.) with auxiliary contact Terminal Size Acceptability 16-6 AWG 14-3 AWG 415VAC, 50/60Hz (400Hz available on request) (VDE: 220/380VAC, 50Hz) Equivalent Circuit 1 2 a For 2-Phase applications, terminal 5 and 6 (next to Neutral terminals) must be connected to one phase for the test circuit to be operable. N N 1 3 5 N Test 2 4 6 N Test Note: If the power system has a marked conductor, it must connect through the FI and not be grounded at any point downstream. b Provided with mounted Auxiliary Switch, one N.O., one N.C. isolated feedthrough contact (Form X double make and Y double break), which adds 9mm (.35 in.) to the width dimension. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 30 64mm (2.52 in.) 58mm (2.28 in.) 5 N 72.5mm (2.85 in.) 72.5mm (2.85 in.) 36mm (1.42 in.) 2 N 2 4 6 N 36mm (1.42 in.) 3 90.5mm (3.56 in.) 1 46° R1 N 22.9mm (0.90 in.) R1 1 13.5mm (0.53 in.) 45.4mm (1.79in.) 88° 10.9mm (0.43 in.) 13.5mm (0.53 in.) R1 5.8mm (0.23 in.) 8mm 13.5mm (0.31 in.) (0.53 in.) 3.2mm (0.13 in.) 9mm (0.35 in.) 18mm (0.71 in.) 9mm (0.35 in.) 18mm (0.71 in.) 18mm (0.71 in.) FI 2 FI 4 6.5mm (0.26 in.) 31mm (1.22 in.) 18mm (0.71 in.) 72mm (2.83 in.) 36mm (1.42 in.) 15.7mm (0.62 in.) 44mm (1.73 in.) 68mm (2.68 in.) FI 2 and FI 4 Temperature Range Environmental Information marked with “Snowflake” approval for -25°C to 40°C (-13°F to 104°F) ambient temperature. (Temperature effect on RC: for every 10°C temperature rise above 40°C decrease RC by 7%.) Fluctuating Climate Conditions To maximum 45°C, 95% relative humidity. Electrical Shock Protection Uninsulated electrically live parts within 30mm of the operating handle are “finger safe” (terminal screw heads) and uninsulated live parts within 100mm of the operating handle are “back-of-hand safe” (terminals). Impact/Shock Protection 15g with impact force half-cycle sinusoidal and 11ms duration, 18 impacts total with 6 on each principal axis (3 impacts each face). FI is DIN Rail mounted during the test, and electrically loaded with 25% of Fault RC. Successful testing required no trip during the test, no damage and no loosened parts. Vibration/Seismic Resistance 5g, at frequency of 55Hz to 2,000Hz, applied for 35 ± 5 minutes along each of the three principal axes, plus 5 minutes of application at every established critical resonant frequency. FI is DIN Rail mounted during the test, and loaded with 25% Fault RC. To pass, the FI did not trip at 25% Fault RC, but did trip between each of the principal axis tests when the fault current was raised to 125% Fault RC, and there was no damage and no loosened parts. Suitable for machinery and mobile vehicle applications. Housing Class Ingress Protection (IP) Class 40; internal working components and live parts (excluding terminals) are protected against ingress of solid objects greater than 1mm diameter (class 4-), but have no protection from ingress of water (class-0). Non-Sinusoidal Fault The FI is tested and approval stamped for tripping sensitivity to non-sinusoidal fault currents, which become zero or almost zero within one cycle of the line frequency. Waveforms and allowed trip-current ranges are as follows: 1. AC Sinusoidal Fault - 0.5-1.0 times Fault RC 2a. Pulsating DC Fault; Positive and Negative Half-Waves - 0.35-1.4 times Fault RC Phased Half-Wave, 90° - 0.25-1.4 times Fault RC Phased Half-Wave, 135° - 0.11-1.4 times Fault RC 2b. 3. Insulation Category Pulsating DC on 6mA DC (continuous) Base - Max. 1.4 times Fault RC + 6mA At VDE rated voltage, suitable for Class C environments with relatively high dust and moisture levels and little HVAC control, e.g., industrial, commercial, agricultural; on machine tools, hoists, warehouse equipment, etc.; in boiler rooms, unheated storage, covered shipping/receiving, open workshops, etc. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 31 V-EA and MA Circuit Breaker Accessories Accessories can be factory or field mounted on V-EA miniature circuit breakers and MA motor protection switches for enhanced control and monitoring capabilities. Field mounting kits include all necessary parts and instructions. Accessories can be gang mounted on a single breaker (the Auxiliary Switch in the outside position). The mounting arrangement links the internal latchpins for the tripping mechanisms, ensuring simultaneous trips. Handles are linked to simplify manual resetting. FA UA Shunt Trip Undervoltage Trip Type/ Cat. No. Trip/Coil Voltage AC/DC FA12U FA24U FA48U FA110Ua FA110Ua FA110Ua 12V 24V 48-72V 110V 220V 380VAC Max. Coil Current Approvals 1.3A 0.6A 0.2A 0.25A 0.5A 0.8A UL UL UL UL UL UL Std.Pk.: 1 Unit Weight: 120 grams (0.27 lb.) Width: 17.5mm (.689in.) Coil actuated, the FA Shunt Trip allows electrical remote tripping of a breaker. It is trip-free and the housing and terminal specifications are the same as for V-EA miniature circuit breakers.The Shunt Trip contains its own contacts which break the tripping power circuit when tripped. It is available with trip-coils in most standard control voltages. The device is UL and CSA listed for general use. Type/ Cat. No. UA120 UA208 UA240 UA277 UA415 UA480 Line Voltage 60Hz* 120VAC 208VAC 240VAC 277VAC 415VAC 480VAC Std.Pk.: 1 Unit Weight: 70 grams (0.16 lb.) Width: 17.5mm (.689in.) Re-power your system under controlled conditions following a power loss or serious undervoltage. Altech/Sursum UA Undervoltage Trips are coupled to the tripping latch pins of the V-EA or MA to which they are attached, reliably producing trips at the drop-out voltage and preventing resetting when less than 85% line voltage is present. The Undervoltage Trip is provided with at least 6-inch pigtails of stranded fixture wire for hookup to the V-EA or MA line terminals. • Reset-Hold Voltage = 0.85 x Ve • Drop-Out Voltage = 0.35 to 0.7 x Ve aOne device with wide voltage range. * Please consult Altech for your 50Hz application needs. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 32 H Lock-out Auxiliary Switch Type/ Cat. No. H11U Approvals UL HFI11 ❶ Cat. No. EASS Prevent inadvertent resetting of the V-EA or MA during maintenance. Fits 1/4” pad lock. Ring Tongue Terminals Available for VE-A and MA series. Please specify when ordering and refer to type designation. For Use With: V-EA, MA FI Std. Pk.: 1 Unit Weight: 45 grams (0.12 lb.) Width: 9mm (.354in.) Contact Ratings H11U HFI11 10A / 220V AC 6A / 230V AC 3A / 110V DC or pulsed – 1A / 220V DC or pulsed 1A / 220V DC or pulsed 4mm2 (12 AWG) Wire Size (max.) 4mm2 (12 AWG) Two isolated, feedthrough Form X and Y contacts are provided: one with the same form as the breaker (HS designation, closed auxiliary contacts when breaker is on and breaker contacts are closed); and one with the opposite form as the breaker (HO designation, closed auxiliary contacts when breaker is tripped and breaker contacts are open). Upper level terminals are metalstamped "HS" and lower level terminals are stamped "HO", providing clear identification for drawings and physical wiring (line/load on either terminal). Altech/Sursum H Auxiliary Switch is suitable for logic interrogation and for use as a two-circuit Form C contact. It can also function as an auxiliary switch for control circuits. The H11U is UL and CSA listed for general use. Busbar Systems Cooling Spacer Please see pgs. 32-35 for your busbar needs. Cat. No. 15.960 See also Correction Curve, pg. 22. ❶ V-EA and MA can also be locked in the on and off position by simply using a common lead or meter seal, which gets fed through the hole in the handle and a corresponding hole in the case housing. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 33 Altech Busbar Systems The Altech Busbar system is an innovative way to jumper up to 57 poles of Altech Miniature Circuit Breakers (MCB)/ Manual Motor Controllers (MMC). Without Busbar The advantages of this jumper system are: • Installation time savings • Panel space savings • Less or no maintenance • High electrical ratings • Customers can cut the busbar without losing the UL approval With Busbar Tw o Po wer Feed Methods START/ END Feed Method CENTER/ MIDDLE Feed Method Rated current per phase Rated current per power feed block L1 80A L2 80A L3 80A L1 2 18mm : 160A 25mm : 100A 100A 100A 25mm : 200A 2 18mm : 2 L1 L2 2 L2 160A L3 160A 200A 200A L3 80/100A 80/100A 80/100A 80/100A 80/100A 80/100A L1 80/100A 80/100A L2 80/100A L3 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 34 Accessories Power Feed Devices Power Feed Lug Application examples: Power Feed Block* UL508 listed UL File 205412 Easy connection of the power supply wires to the busbar/MCB. Power Feed Devices ensures permanent connection. UL508 listed UL File 205412 Type Designation T — (d) DIN Rail Clip 16 mm (0.63 in.) 43.5 mm (1.71 in.) Power Feed lug/block 50mm2 or 95mm2 cross-section area USA and Canadian design basics T-Terminal connection B-Busbar connection 31.6 mm (1.24 in.) 11 mm (0.43 in.) 35.6 mm (1.40 in.) 31.6 mm (1.24 in.) 35.6 mm B (1.40 in.) A 63 mm (2.48 in.) 6.8 mm (0.27 in.) Type/Cat. No. Electrical Ratings Terminal Site Acceptability Recommended/Required Torque Material of Lug Insulation Material For use with 3 mm (0.12 in.) P50UT 115A/480VAC 10-1/0 AWG 5.6Nm (50lb. in.) MS58 Brass Zytel FR 72G25-V Plastic 18 and 25mm2 1-3 phase Busbar 63 mm (2.48 in.) 59 mm (2.32 in.) (a) = (b) = (c) = (d) = U — (c) 28.5 mm (1.12 in.) 21 mm (0.83 in.) P 50 — — (c) (b) 88.5 mm (3.48 in.) A B P95UB 200A/480VAC 1-4/0 AWG 19.5Nm (175lb. in.) MS58 Brass Zytel FR 72G25-V Plastic 18 and 25mm2 3 phase Busbar Assembly Instructions P50UT P95UB The power feed lugs (Cat. # P50UT) fit together with the lugs of the busbar in the terminals of the MCB/MA. Miscellaneous Accessories Type/Cat. No: For use with: End Caps 18/25CAP3P 18/25mm2 2&3 phase Busbar Insulation Caps BRS5 18/25mm2 1-3 phase Busbar Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 35 BUSBAR ORDERING INFORMATION 1 PHASE UL508 listed UL File 205412 For choosing the proper busbar, please consider the following specifications: 1. Number of phases 56 x 17.8 = 996.8 mm (39.24 in.) 17.8 mm (0.70 in.) 3.5 mm (0.14 in.) 2. Number of devices / MMCs 2 mm (0.79 in.) 3. Number of poles/number of pins ❶ 15 mm (0.59 in.) 15 mm (0.59 in.) 4. Sum of out going device currents 1007 mm (39.65 in.) Type/Cat. No. Designation: 3 P — — (a) (b) 25 — (c) U — (d) 3 — (e) H — (f) / — (g) (a) = Number of transverse copper strips inserted. (Can be 1, 2 or 3 for 1, 2 or 3 phases) (b) = Pin version (c) = 18mm2 or 25mm2 cross-section area (d) = USA and Canadian design basics (e) = 1 or 3 track insulation (f) = Blank - No Spacing H-Auxiliary Switch (1/2 pole) spacing (g) = Total number of pins 18mm2 Type/Cat. No. No. of Pins ❷ No. of MMC to Jumper Length/ mm 1P18U1/2 1P18U1/4 1P18U1/8 1P18U1/12 1P18U1/24 1P18U1/36 1P18U1/48 1P18U1/57 2 4 8 12 24 36 48 57 2x1 pole 4x1 pole 8x1 pole 12x1 pole 24x1 pole 36x1 pole 48x1 pole 57x1 pole 32 68 144 208 420 638 852 1009 1 PHASE UL508 listed UL File 205412 Technical Specifications: 36 x 27 = 972 mm (38.27 in.) • Material of Busbar: E-Cu58 F25 Copper • Insulation Track Material: 27 mm (1.06 in.) 2 mm (0.79 in.) 4mm (0.16 in.) Bergamid B700 Plastic (130°) • Electrical Ratings: 15 mm (0.59 in.) 15 mm (0.59 in.) 18mm2: 80A/480VAC 25mm2: 100A/480VAC • Manufactured according to VDE 0660 Part 100 and 502, VDE 0606, VDE 0659 982 mm (38.66 in.) With Auxiliary Switch (1/2 pole) Spacing ❸ NOTES: ❶ Do not exceed the busbars rated current. ❷ For additional pin configurations, please consult Altech. 18mm2 Type/Cat. No. No. of Pins ❷ No. of MMC to Jumper Length/ mm 1P18U1H/2 1P18U1H/4 1P18U1H/8 1P18U1H/12 1P18U1H/18 1P18U1H/24 1P18U1H/30 1P18U1H/37 2 4 8 12 18 24 30 37 2x1 pole 4x1 pole 8x1 pole 12x1 pole 18x1 pole 24x1 pole 30x1 pole 37x1 pole 48 102 206 314 472 640 804 982 ❸ For one pole spacing busbars, please consult Altech. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 36 2 PHASE 3 PHASE L2 L1 Copper strips Insulation Track End Cap L2 56 x 17.75 = 994 mm (39.13 in.) 17.75 mm (0.70 in.) 7 mm (0.28 in.) 37 mm (1.46 in.) 7 mm (0.28 in.) 2 mm (.079 in.) L3 21 mm (0.83 in.) End Cap L2 L1 Copper strips Insulation Track End Cap L3 L1 L2 2 mm (.079 in.) 37 mm (1.46 in.) 55 x 17.75 = 976 mm (38.43 in.) 17.75 mm (0.70 in.) UL508 listed UL File 205412 13 mm (.51 in.) 13 mm (.51 in.) UL508 listed UL File 205412 End Cap 21 mm (0.83 in.) L1 1009 mm (39.72 in.) 991 mm (39.02 in.) 18mm2 Type/Cat. No. 25mm2 Type/Cat. No. No. of Pins ❷ No. of MMC to Jumper Length/ mm 18mm2 Type/Cat. No. 25mm2 Type/Cat. No. No. of Pins ❷ No. of MMC to Jumper Length/ mm 2P18U3/4 2P18U3/8 2P18U3/12 2P18U3/18 2P18U3/24 2P18U3/36 2P18U3/48 2P18U3/56 2P25U3/4 2P25U3/8 2P25U3/12 2P25U3/18 2P25U3/24 2P25U3/36 2P25U3/48 2P25U3/56 4 8 12 18 24 36 48 56 2x2 pole 4x2 pole 6x2 pole 9x2 pole 12x2 pole 18x2 pole 24x2 pole 28x2 pole 65 137 208 315 421 635 849 991 3P18U3/6 3P18U3/9 3P18U3/12 3P18U3/18 3P18U3/24 3P18U3/36 3P18U3/48 3P18U3/57 3P25U3/6 3P25U3/9 3P25U3/12 3P25U3/18 3P25U3/24 3P25U3/36 3P25U3/48 3P25U3/57 6 9 12 18 24 36 48 57 2x3 pole 3x3 pole 4x3 pole 6x3 pole 8x3 pole 12x3 pole 16x3 pole 19x3 pole 101 154 208 315 421 635 849 1009 2 PHASE 3 PHASE UL508 listed UL File 205412 13 mm (.51 in.) 15 x 62.3 = 934.5 mm 13 mm (.51 in.) 62.3 mm (2.45 in.) 2 mm (.079 in.) 7 mm (0.28) 17.8 mm (0.70 in.) 2 mm (.079 in.) 37 mm (1.46 in.) 37 mm (1.46 in.) 7 mm (0.28 in.) 22 x 44.5 = 979 mm (38.54 in.) 44.5 mm (1.75 in.) 17.8 mm (0.70 in.) UL508 listed UL File 205412 21 mm (0.83 in.) 21 mm (0.83 in.) 1009 mm (39.72 in.) 982 mm (38.66 in.) With Auxiliary Switch (1/2 pole) Spacing ❸ With Auxiliary Switch (1/2 pole) Spacing ❸ 18mm2 Type/Cat. No. 25mm2 Type/Cat. No. No. of Pins ❷ No. of MMC to Jumper Length/ mm 18mm2 Type/Cat. No. 25mm2 Type/Cat. No. No. of Pins ❷ No. of MMC to Jumper Length/ mm 2P18U3H/4 2P18U3H/8 2P18U3H/12 2P18U3H/18 2P18U3H/24 2P18U3H/36 2P18U3H/46 2P25U3H/4 2P25U3H/8 2P25U3H/12 2P25U3H/18 2P25U3H/24 2P25U3H/36 2P25U3H/46 4 8 12 18 24 36 46 2x2 pole 4x2 pole 6x2 pole 9x2 pole 12x2 pole 18x2 pole 23x2 pole 74 164 253 386 520 787 1009 3P18U3H/6 3P18U3H/9 3P18U3H/12 3P18U3H/18 3P18U3H/24 3P18U3H/36 3P18U3H/48 3P25U3H/6 3P25U3H/9 3P25U3H/12 3P25U3H/18 3P25U3H/24 3P25U3H/36 3P25U3H/48 6 9 12 18 24 36 48 2x3 pole 3x3 pole 4x3 pole 6x3 pole 8x3 pole 12x3 pole 16x3 pole 110 172 235 359 484 733 982 ❸ For one pole spacing busbars, please consult Altech. ❸ For one pole spacing busbars, please consult Altech. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 37