Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV II I Series Series SJT 38999 III Insert Availability and Identification Chart JT II LJT I Series TV III Military TV III P X X 8-2■ 8-3■ 26482 Matrix 2 9-3■ Crimp Class Class TV* H Y NA 8-6 X X X X 9-6 9-7■ 9-22■ X X Matrix Pyle 83723 III 5015 Crimp Rear Release Matrix 26500 Pyle Printed Circuit Board EMI Filter Transient 9-35 9-35 A35 8-44 9-44 9-94 ■ 8-97■ 8-98 9-98 11-2★ 9-98 11-2★ A98 B2 X S X 10-4 11-4 11-4 11-5 11-6■ 11-5 10-5 B5 10-13 11-13 X X X S X X 11-35 11-54 ■ X X X X P/S P/S P/S P/S P/S P/S P/S P/S P/S P/S P P/S P/S P 11-98 B98 11-99 11-99 B99 X X X X X 10-99 12-3 X P X 12-4 Fiber Optics Contacts P P X ✦ 3 1 P P P X X P P X P P X X P P 13-8 13-8 C8 X X P P X X X X ✦ X X 2 X 12-35 13-35 13-63■ C35 12-98 13-98 13-98 15-4■ 15-4■ C98 X X 15-5★ D5 14-15 15-15 D15 X X X X X X X X 6 6 7 2 7 8 8†† M 6 M 4 M M 2 4 I 3 I 2 I 4 4 I 5 5 2 6 4 2 2 2 3 2 M 13 13 II 4 4 I 6 6 I 7 7 II 3 3 I 4 4 I 8 I, Fiber Optic 4 M 22 M 22 l 4 I 10 I 4 P P/S P/S P/S P/S P/S P/S P/S P/S P P P P/S P P P P/S P P ✦ 2 14-5 P/S P/S P/S P/S M M I 6 P 13-13■ 13-22 10 1 13 P 12 (Coax) (Power) (Coax) (Twinax) I P 12 6 13 P X 12-8 16 M P C4 15-15 3 P 13-4★ 15-5★ M Grounded P 13-4★ 13-35 2 P 13-3■ 14-4■ High Speed P 2 ✦ X 11-98 P P P Total 22D 22M 22 20 Contacts M P P P P P** B35 10-98 P P P Service Rating P X X X 3 S/2 X X 10-35 11-35 P P X X X X ✦ 12-22 Options Others P 9-5★■ 8-35 4 Contact Size Hermetics JT/LJT Solder P P X Completely tooled. • Majority of tooling is completed (contact Amphenol Aerospace for availability). ✦ Not tooled for 02-R. P Available with Pin contacts only S Available with Socket contacts only P/S Available with Pin contacts or Socket contacts ★ Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. ■ Not Mil-Qualified. ✧ 21-75 is Mil-Qualified with twinax contacts only. Note: MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. II 5 I I 15 15 8 2** 2 2 2 22 22 10 4 5 14 14 1 1 * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. *** For use in MIL-STD-1760 applications (see pages 40 & 41). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. (2) Not Tooled for RP or 02RE (3) Pin inserts only, not tooled for RP or 02RE (Consult Sidney, NY for avail.) (5) MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV Insert Availability and Identification Chart III TV III Military JT/LJT TV III Solder D18 15-19 15-19 D19 15-35 15-35 D35 14-19■ X X X 14-35 14-37 X X 15-68■ X 14-68■ 14-97■ 15-97 17-2 15-97 17-2 D97 E2 X X 16-6 17-6 17-6 E8 16-13■ 17-13■ 17-22■ 17-22★■ 17-25■ 17-26 17-26 E26 X X 17-35 17-35 E35 X 16-35 16-42 17-42■ X 17-52■ 16-55 X X 17-55 17-99 17-99 19-AD■ E99 18-28 19-28■ 19-28 F28 18-30 19-31 ■ 18-32 19-32 19-32 F32 19-35 19-35 F35 X X 18-35 X 18-66 X 19-66 19-67■ X 18-68■ 19-68■ 21-1 20-2 21-2■ 20-11■ 21-11★ 21-11★ G11 P/S P/S P P P P P P P P P X X P X X P X X X X X X P X X 3 2 3 2 X X X X 3 X P/S P/S P P P P S P P/S P/S P/S P P P P S P P/S P P M 37 M 37 1 8 I 12 M 39 I 6 II 8 8 13 I 13 Coax M 4 24 I 26 M 55 M 42 M 2 M 55 I/Coax 10 37 37 8 8 4 38 1 6 2 22 2 2 26 55 42 2 55 8 2 I 23 21 Inst. 17 16 2 II 11 M 18 I 28 26 2 I 30 29 1 M 15 I 32 M 66 M 53 M 66 66 M 67 67 I 18 I 9 M 79 M 65 I 11 1 11 14 4 12 1 2 32 66 53 18 9 79 65 Options Others 18-96■ 20-1 P/S P/S 19 Contacts 19-53■ P 19 High Speed 18-53 P I Fiber Optics 19-30■ P ✦ X X 2 X X X X P/S P/S P P P 18 EMI Filter Transient F11 F18 X X P P P P/S P ✦ X 18-11 19-11★ 19-11★ 19-18 19-18 X X P P P P/S P/S P/S P P X X X X X 17-60■ 16-99 P P P 18 Printed 26500 Pyle Circuit Board 16-26 P P P I 5015 17-8★ P P P/S P P P 8†† Crimp Rear Release Matrix 17-8★ X X P P P/S P P P P ✦ X X X X 2 2 ✦ 2 X X X X X P E6 16-8 P/S P/S 8 83723 III 15-37 P/S P/S 10 Matrix Pyle X X X X X X X X 2 2 X X 12 (Coax) (Power) (Coax) (Twinax) 26482 15-18 16 12 Matrix 2 15-18 20 SJT 14-18 Contact Size Hermetics Crimp Class Class TV* Service Total 22D 22M 22 H Y Rating Contacts 38999 LJT I Series I JT II Series II Series 11 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 5 Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV I II Series Series JT II 26482 Matrix 2 LJT I Series TV III TV III 21-16★ 21-25■ 21-27■ 21-16★ G16 Matrix Pyle 83723 III 5015 Crimp Rear Release Matrix 26500 Pyle Printed X X X X X X 21-35 21-35 G35 21-39 21-39 G39 21-41 21-75★ 21-79■ 21-41 21-75★✧ 21-79 ■ G41 G75 X X X X 2 2 22-1 22-2 X X 23-2 23-6★■ 23-6★■ 23-14■ 23-14 ■ 23-21★ 23-21★ 22-21 H21 22-32 23-32■ 23-34■ X X X X X 23-35 23-35 H35 23-53 23-53 23-54 ■ H53 22-55 X X 23-55 23-97■ 23-99■ 23-55 H55 EMI Filter Transient Fiber Optics Contacts High Speed Options Others 6 24-2 25-2 24-4 25-4 25-7 25-8★ 25-11*** 25-17 ■ J4 J7 J8 J11 2 25-19★ 25-20*** J19 J20 P P P P P P/S P/S P P P 25-24★ 25-26 ■ J24 25-29★ J29 P P P 24-29 X P P P I I I 25 27 27 M 79 I I P 4 39 37 2 41 41 4 19 M 100 M 85 M 6 I 14 II 21 I 32 32 I 34 34 M 100 I 53 M 53 I 55 II II 16 11 M 128 M 100 56 I 19 N 30 I 24 I 25 I 29 P P P X Completely tooled. • Majority of tooling is completed (contact Amphenol Aerospace for availability). ✦ Not tooled for 02-R. P Available with Pin contacts only S Available with Socket contacts only P/S Available with Pin contacts or Socket contacts ★ Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. ■ Not Mil-Qualified. ✧ 21-75 is Mil-Qualified with twinax contacts only. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). 10 8 8†† 4 2 (4) (5) 4 79 II 99 8 11 42 P P P M 12 (Coax) (Power) (Coax) (Twinax) 16 25 27 19 I ✦ X X ✦ X X 16 M Twinax Twinax N M P ✦ 2 24-24 25-29★ P P/S P/S P P P ✦ X X 24-19■ 25-24★ P II N P P P X X X X X X X ✦ 25-1 25-19★ 25-20■ P X X 24-1 25-4 25-7■ P ✦ ✦ X X P X X X X 22-53■ Service Total 22D 22M 22 20 16 12 Rating Contacts P/S P/S P P P P P P X X X P 22-35 TV* X X 2 2 22-14■ Y P P P/S P/S P P P P P P P/S P/S X X X X P 23-1 H P/S P/S P P X X X X X X X 21-29 ■ 20-41 Circuit Board Solder Crimp 20-35 20-39 Contact Size Hermetics Military JT/LJT 20-16 SJT 38999 III Insert Availability and Identification Chart 17 100 85 6 14 21 100 53 40 9 4 55 16 11 128 100 48 8 97 2 8 2 9 36 6 19 10 13 4 3 12 12 5 16 4 29 ** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic Section for more information. *** For use in MIL-STD-1760 applications (see pages 40 & 41). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. (2) Not Tooled for RP or 02RE (3) Pin inserts only, not tooled for RP or 02RE (Consult Sidney, NY for avail.) (4) MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. (5) MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV Insert Availability and Identification Chart LJT I Military TV III TV III Solder Y P P P P 25-37★ 25-37★ J37 25-43 25-46 25-43 25-46 J43 J46 24-37 24-43■ 24-61 25-61 25-61 J61 X 2 2 X X X P P P P 43 23 20 I 46 40 4 I 61 61 I 12 8 I 46 40 4 M/I 66 P 2 4 2 13 4 49 5015 Crimp Rear Release Matrix X Completely tooled. ✦ Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for socket availability). ★ Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. ■ Not Mil-Qualified. TV Series III (Not Mil-Spec Qualified) Contact Size Hermetics* Total Contacts 2 4 25 20 12 41 16 101 42 Comments 22D Formerly Pyle Formerly Pyle Formerly Pyle Formerly Pyle Formerly Pyle Improved sealing Formerly Pyle Formerly Pyle Formerly Pyle 22 16 3 32 5 92 26 X X X X X X X Service Rating Total Contacts M II II II II II II 8 3 7 3 5 6 4 22D 20 8 6 1 7 2 4 0 2 2 1 5 4 (Insert arrangements requiring non-standard shells or larger contacts) 2 4 9 9 11 9 3 13 X Completely tooled. • Majority of tooling is completed (contact Amphenol Aerospace for availability). ✦ Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for socket availability). ★ Ground plane proprietary option available. Arrangement 9-5 is exclusively ground plane type. ■ Not Mil-Qualified. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). ** Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. *** For use in MIL-STD-1760 applications (pgs. 40 & 41). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. Note: 25L-3 and 25L-7 require longer shells. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Options Others 25-16 25L-3 25L-7 33-3 33-5 33-6 37-5 Hermetics* Contact Size 4 3 4 Contacts Crimp 8†† (Twinax) High Speed Shell SizeInsert Arrg. 12 Fiber Optics - Special Insert Arrangement 16 2 Select Non-Standard Shell Size (Not Mil-Spec Qualified) 20 EMI Filter Transient Service Rating I II M M I M/Inst. M M M Printed 26500 Pyle Circuit Board Select Shell Size - Special Insert Arrangement Shell Size- Crimp Insert Arrg. 9-2 X 15-4 X 15-25 X 17-20 X 21-12 X 21-21 X 21-99 X 25-92 X 25-97 X 83723 III I ✦ ✦ X 25-F4 ■ 37 Matrix Pyle 25-90■ 37 ✦ ✦ X X 25-62■ I 26482 J35 Matrix 2 25-35 SJT H X X X X 3 Total 22D 22M 22 20 16 12 12 10 8 8 8†† TV* Service (Coax) (Power) (Coax) (Twinax) Quadrax Rating Contacts New 128 128 P M I Crimp 24-35 25-35 Contact Size Hermetics JT/LJT 38999 Series II JT II Series III Series 7 Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV Insert Arrangements 26482 II Shell Size & Insert Arrg. for: C A A B 8-2 8-3 9-3 B 5 4 6 Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size M 2 20 9-5 Grounded 1 8 Twinax M 3 20 D 5015 Crimp Rear Release Matrix Matrix Pyle B 83723 III 6 1 2 5 3 1 7 5 4 6 A 2 B 4 3 1 Shell Size & Insert Arrg. for: C G 26500 Pyle Printed Circuit Board C EMI Filter Transient Contacts M 7 22M I 2 20 F A C 20 B H 9 B 3 8 7 C 21 22 12-4 13-4 13-4 I 4 16 8-35 9-35 9-35 M 6 22D 2 11 D 2 B A A C B B 4 7 11-6 10-13 11-13 I 6 20 M 13 22M M 22 22M 4 A H A B G 12-35 13-35 13-35 M 22 22D D A C B M 2 22M 2 20 F G A E 3 8-98 9-98 9-98 I 3 20 F E B A D C 10-98 11-98 11-98 I 6 20 11-54 II 4 22D B C 10-99 11-99 11-99 I 7 20 12-3 13-3 II 3 16 F K B C J C B B R J H D C 14-4 15-4 15-4 I 4 12 P G D E 12-98 13-98 13-98 I 10 20 13-63 I 2 2 16 12 A L A M B C N K E D A C B D A D 12-22 13-22 2 10-35 11-35 11-35 M 13 22D C 12-8 13-8 13-8 I 8 20 9-94 M 2 20 5 6 C 22 8-97 M 4 22 12 13 8 5 6 8-44 9-44 10 1 11 9 3 12 13 1 1 1 10 A E B 10-5 11-5 11-5 I 5 20 14-5 15-5 15-5 II 5 16 D E F 14-15 15-15 15-15 I 14 1 20 16 1 J Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size M A M N B P L T U H G C S R J D F A P C F E 14-35 15-35 15-35 M 37 22D G Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size F C 16-6 17-6 17-6 I 6 12 B H H F C E D 16-8 17-8 17-8 II 8 16 14-68 15-68 M 37 22M I 8 16 N M C B F 16-13 17-13 I 13 16 E 12 21 D G 11 9 C 17-22 17-22 Coax 17-2 17-2 M 38 22D 1 2 13 14 16 3 22 15 23 17 24 20 10 7 N 4 18 6 8 10 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 16 U C D V E W X G F c K J H 16-26 17-26 17-26 I 26 20 2 8 Coax 12 B b Y L 5 M 22 22D A T Z M 19 8 1 8 Twinax R Pa S 17-25 2 2 12 Coax 8 Coax CONTACT LEGEND 30 14-97 15-97 15-97 I 8 4 20 16 11 D 6 D E F A L M G D 17 B C C 14-37 15-37 B J A L H E K A A B K J B H F 14-19 15-19 15-19 I 19 20 E Shell Size & Insert Arrg. for: A G 21 11 14-18 15-18 15-18 I 18 20 D 1 31 21 D S G 31 R V T H E 1 B N K U A High Speed M 6 22M D L Options Others 9-22 D A E K Fiber Optics F B D Shell Size & Insert Arrg. for: 9-7 B 10-4 11-4 11-4 I 4 20 11-2 11-2 I 2 16 8-6 9-6 E D Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size A A A 8 C A 1 4 2 3 I Matrix 2 SJT 38999 III Front face of pin inserts illustrated 20 22 22M 22D Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV Insert Arrangements 32 25 1 21 47 53 31 39 17 4 29 20 R 1 16 43 d N c j b 50 33 42 K 16 T C N U S H D P B H G J C 34 43 F E R G 51 F D E 18-96 M 53 22 M 66 22M M 67 22M I 18 16 I 9 12 1 1 A 5 31 1 8 Twinax 12 16 20 C C R P D D G 11 11 20-1 21-1 20-2 21-2 M 79 22M M 65 22 E 20-11 21-11 21-11 I 11 12 F E 20-16 21-16 21-16 II 16 16 Options Others 19-AD Inst. 10 F 51 41 8 L N H 61 7 9 G B S J 61 71 8 10 B K 65 79 A M K Contacts 21 L H 41 4 12 21 High Speed A 31 51 3 Fiber Optics 18-68 19-68 2 50 18-35 19-35 19-35 M 66 22D 19-67 11 8 33 42 18-66 19-66 13 CONTACT LEGEND 24 A J 16 20 G H 57 B 58 24 1 Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 16 18-53 19-53 16 14 15 Shell Size & Insert Arrg. for: 66 63 9 67 64 9 57 64 EMI Filter Transient 24 51 58 3 F M J 16 43 2 A L 59 65 3 63 25 34 17 1 18-32 19-32 19-32 I 32 20 12 22D 52 1 66 9 E Y Z J K 44 10 64 D X h a L M W g 10 35 17 58 f 4 C V M 2 31 11 Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size P E B U e R 51 3 Shell Size & Insert Arrg. for: K 19-31 M 2 1 8 Coax 12 25 25 34 10 1 41 N S 4 51 B g h X F Y G H A S Printed 26500 Pyle Circuit Board 1 C 18-11 19-11 19-11 II 11 16 2 16 T A W E I 2 18 21 V D f E 21 20 18-30 19-30 26 20 53 52 H 5015 G H Z K J 18-28 19-28 19-28 M 19-18 19-18 M 14 4 22D 8 Twinax G D 83723 III K a L F g C f F 16-99 17-99 17-99 I 2 8 Coax W U C L E F 26482 Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size L G J Y J U e b M E X Z a M N D W e b N F K J G Crimp Rear Release Matrix E L H c P D c V B d T P C 8 22D V W B K Matrix Pyle T U M D 17-60 I/Coax A S R B V d R L 5 46 39 M 55 22M A U S B C N K 17-52 M 2 8 Twinax T A 31 24 M H UC Z X 16-55 17-55 M 42 22 S N A J B T S Y Matrix 2 16-42 17-42 R 3 4 9 16 16-35 17-35 17-35 M 55 22D 9 6 52 11 P Shell Size & Insert Arrg. for: 55 3 B 46 P SJT Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 24 2 10 52 16 8 53 7 A R 1 47 42 55 9 40 1 41 31 3 32 25 4 A I 1 Shell Size & Insert Arrg. for: 17 10 40 38999 17 II 10 4 III Front face of pin inserts illustrated 22D Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 9 Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV Insert Arrangements II I SJT 38999 III Front face of pin inserts illustrated C P Matrix Pyle Matrix 2 26482 83723 III Y W M b L a V K Shell Size & Insert Arrg. for: J H Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size D N Z E M Y T Z U S T 3 20 25 17 C a b 1 2 18 B P S X N 5 15 F L X K G U E c d 24 14 13 12 F V W G 21-27 I 25 20 I 27 20 27 79 21 6 21 26 22 23 10 71 61 7 8 11 J H 21-25 31 51 4 16 D 41 11 9 20-35 21-35 21-35 M 79 22D 21-29 I 19 4 4 20 16 12 5015 Crimp Rear Release Matrix R B 1 19 A A R 25 W V A Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle U T X j S i R N Y r q f e d L Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size J K Contacts High Speed b c S h R F Y m t r n f N M c d e L K b A 39 48 C B 21-75 21-75 N 4 (See Note) K 97 6 99 95 96 98 N P L N M 93 15 24 34 85 C M B N b 4 85 H D 81 19 Shell Size & Insert Arrg. for: C D 28 38 G 74 47 57 Series II JT 22-2 Series I LJT 23-2 Series III TV M Service Rating Number of Contacts 85 22 Contact Size 66 E 23-6 23-6 M 6 8 Twinax 22-14 23-14 23-14 I 14 12 CONTACT LEGEND J E H F G 22-21 23-21 23-21 II 21 16 8 S C c d j g Y D T U J F S A R B h Z K V 76 P L a C X K 66 M 100 22M R L 55 45 22-1 23-1 A P W J 7 H M B B F 100 21-79 21-79 II 17 (See Note) 22D A K Note: MS connector 21-75 is supplied with four size 8 twinax contacts. Commercial connector 21-75 is supplied with four size 8 coax contacts. MS connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customers. 10 4 F J E 94 G L A 82 86 3 E M 75 1 V N G 20-41 21-41 21-41 I 41 20 67 D J H 58 5 77 1 2 F 29 20 12 U 67 56 5 a p q D E C P 46 35 8 B R D Z 16 A T S C k s g P H B X j i 20-39 21-39 21-39 I 37 2 20 16 11 Options Others E T G M Shell Size & Insert Arrg. for: a n p D Z m g P C k h U A W V B e f X W H G T U V D E F 22-32 23-32 I 32 20 10 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 12 16 20 22D Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV Insert Arrangements III Front face of pin inserts illustrated I a M 24 34 66 55 76 d J 22-53 23-53 23-53 I 53 20 DD u d M B A N L D K s a F t b c G J 40 A 100 FF EE U CC q T p h N R 24-2 25-2 M L J K H G 19 33 60 42 68 C F 82 D 26 6 53 76 99 93 15 84 21 28 25-7 25-7 M 8 16 97 22D E 78 2 8 Twinax 25-8 Twinax 8 8 Twinax *** For use in MIL-STD-1760 applications (see pages 40 and 41). CONTACT LEGEND 8 10 12 16 20 Options Others 48 20 81 75 24-4 25-4 25-4 I M 100 22 59 41 67 Contacts P 32 H k m B 94 25 g BB n 18 f AA A 85 High Speed S Shell Size & Insert Arrg. for: KK DD r z 79 74 G F e JJ LL 72 46 24 1 E d y 64 16 7 D c x HH 29 22 C b GG t s B a w v 104 Fiber Optics 2 114 58 70 81 M 128 22M u W 35 II 11 16 X V 121 24 II 16 16 Z 99 14 E 24-1 25-1 Y 92 D 23-99 73 1 F 23-97 51 3 7 F EMI Filter Transient 22-55 23-55 23-55 I 55 20 19 C K E G 125 G D 105 115 B R H 94 J L P S J H 71 1 H C r Z E 59 25 8 15 Printed 26500 Pyle Circuit Board q CC 4 12 5015 Y 2 26 3 27 4 45 46 5 28 6 29 53 47 30 49 48 31 7 32 8 33 34 9 10 35 12 11 23-54 M 40 9 22D 16 A C X AA z GG BB HH y FF i EE x w h v g f e M L K Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 85 48 p Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 45 1 25 83723 III Shell Size & Insert Arrg. for: w 93 22-35 23-35 23-35 M 100 22D B W j N FF x f K e 15 A k P g L GG y 24 23 22 21 44 20 43 52 42 19 41 51 40 39 50 18 38 37 17 36 16 15 14 13 Crimp Rear Release Matrix n AA z M h B V C W q D BB r X E CC s HH Y F DD t EE u Z v a b G c H U p Matrix Pyle S m R 6 I 34 20 V N 96 97 98 99 100 7 k A T n P m 95 4 J U S R 86 94 23-34 T 77 5 F H K Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 2 3 E G Z L 67 56 1 X Y 46 26482 h 35 Matrix 2 g j 25 SJT f l 16 8 38999 II e N b C D W V k c Shell Size & Insert Arrg. for: B U d R P A T S 22D Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 11 Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV II Front face of pin inserts illustrated I U A J b Matrix Pyle 26482 L K D E f N K P U V C F h R D J G T S H N M E G 4 Y X 1 E F 2 W V L F G H H K J 24-19 25-19 25-19 I 19 12 25-17 M 36 22D U 6 7 3 D T 5 J K B C Z P W X A S 6 8 Twinax 10 20 25-20 25-20*** N 3 4 8 Twinax 12 Coax 13 16 (With Matched Impedance) 5015 26500 Pyle Printed Circuit Board EMI Filter Transient Fiber Optics L g Y M Series II JT Series I LJT 25-11 Series III TV 25-11*** N Service Rating 9 Number of Contacts 2 20 10 Contact Size 1 A B P R Y M a L W K Shell Size & Insert Arrg. for: J Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size q e R G N M e Y J 25-26 I 5 4 12 8 Coax V W h D k n X E K U n m G H J 24-37 25-37 25-37 I 37 16 S g x r t s 24 47 N L M 93 104 114 24-35 25-35 25-35 M 128 22D V A F Y v AA r T B X u s U E t C Z a q G R H n P J z m N K k 40 20 w y M 20 16 D b E S p 25-43 25-43 25-43 I 23 20 35 58 70 81 W d e f R P 128 121 14 H c u 94 105 115 7 F D b h T 82 E W X C a q v F B p w k Y Z a L V A Z 71 125 24-29 25-29 25-29 I 29 16 Y 59 48 4 G K X D V d Z L W 36 U f 5 C b M 15 6 25 1 c N 8 16 20 m p 4 22 16 8 15 C a 24 17 23 T b 21 B P 3 14 20 B d c 19 S 7 r Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size 9 F A g S Shell Size & Insert Arrg. for: 10 24-24 25-24 25-24 I 12 12 16 12 f 18 25 H T P 11 E U V 2 D T R 13 C S X A 12 Z U Contacts m N L N High Speed k B R e u v A V t w n E Shell Size & Insert Arrg. for: s r p P D F Crimp Rear Release Matrix 83723 III Matrix 2 Z G d c q R M C S H B a C Options Others A T B SJT 38999 III Insert Arrangements d x g h f K L e F c G H J 25-46 25-46 I 4 2 16 8 Coax † Coax contacts for RG180/U or RG195/U cable. CONTACT LEGEND 12 8 10 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 12 16 20 22D Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV Insert Arrangements III Front face of pin inserts illustrated n P BB CC F g G AA h i J m k j N M L T H C R B m 5 25-62 I 8 16 h M L 4 4 8 d x g f K e 3 42 43 4 30 5 31 36 62 63 60 21 20 52 53 59 54 6 32 55 65 35 19 G 7 58 10 45 46 16 J 9 33 57 47 17 8 44 56 48 18 H 64 66 49 F 11 12 13 34 14 15 25-90 I 4 2 16 8 Twinax 40 20 41 25-F4 Size 22D=M, Balance =I 49 13 4 22D 16 12 Crimp Rear Release Matrix 5015 MIL-DTL-38999, Series III TV Special Insert Arrangements J 1 A 1 13 A B A C B 9-2 I 2 20 16 14 15 3 13 15 4 16 5 24 17 6 21 25 18 7 20 19 8 9 10 12 11 15-4* II 4 16 2 23 22 Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size 14 B 7 C 9 3 16 6 F D 8 16 22D 57 24 9 12 1 G c b J 3 D P 101 5 22D 89 78 66 56 45 35 23 25-92 M 92 9 22D 16 11 12 t s r Z H B P R g h S w j v T n k p m V U X f u Y C D E W 12 G F 25-97 M 26 3 13 22D 16 12 CONTACT LEGEND 8 10 12 16 20 Options Others NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. For further information on special arrangements consult Amphenol Aerospace, Sidney NY. * Pyle 15-4 does not mate with Amphenol Tri-Start 15-4 insert. Contacts 21-99 M 5 High Speed Series III TV Service Rating Number of Contacts Contact Size 4 D 4 97 E F Shell Size & Insert Arrg. for: a N R 17 N e d K C M K 18 E 3 Fiber Optics 98 S 26 13 32 B 31 14 30 28 27 15 29 16 19 C A L L H 20 M 5 B 2 21-21 M/Inst. 32 9 22D 12 13 36 21 6 21-12 I 3 20 23 24 F 7 E 4 12 A 11 12 10 EMI Filter Transient 46 67 G L M J 22 25 8 C G 17-20 M 79 A 4 5 11 10 90 J 3 12 15-25 M 22 22D 2 D H K 1 A 9 B Printed 26500 Pyle Circuit Board H D 83723 III 24-61 25-61 25-61 I 61 20 y k N K E c 51 22 b w n 50 61 D z P 23 a p 3 Z q S 6 v C 37 2 28 29 26482 R z f 2 AA r Y 1 39 40 Matrix Pyle Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size LL 7 e E y KK D U A 38 25 24 Matrix 2 Shell Size & Insert Arrg. for: PP DD p S x D s 26 27 B X u SJT q T d JJ NN EE MM r U w A t I FF C c HH W V 38999 II W s V GG 1 B b v u X t 8 A Z a Y 22D Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 13 Amphenol Aerospace MIL-DTL-38999, Series III TV I II Front face of pin inserts illustrated SJT 38999 III Special Insert Arrangements Non-Standard Shells or Large Contacts F SJT G F C A A D E G B Matrix Pyle 26482 B E A D B C C Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size 25-16 M 6 20 25L-3 II 2 4 1 8 25L-7 II 7 8 2 4 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Matrix 2 H A A C E A E B Accessories High Speed Options Contacts Fiber Optics Tools Contacts Others EMI Filter Transient Printed Circuit Board D B C B D C Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size 33-3 II 1 4 33-5 II 5 4 2 0 33-6 II 2 8 4 4 A D B C Shell Size & Insert Arrg. for: Series III TV Service Rating Number of Contacts Contact Size 37-5 II 4 0 NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. Consult Amphenol Aerospace for longer shell drawings. CONTACT LEGEND 14 F Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 0 4 8 22D MIL-DTL-38999, Series I LJT, II JT, III TV Specifications/ Contacts Amphenol Aerospace 22D .0345 ± .0010 .141 22 .0365 ± .0010 .141 20 .047 ± .001 .209 16 .067 ± .001 .209 12 .100 ± .002 .209 10 (Power) 8 4 0 .137 ± .002 .181 ± .002 .281 ± .002 .453 ± .002 .355 .490 .490 .585 *When tested using silver plated wire. .029 +.004 – .000 .036 +.004 -.000 .036 +.004 -.000 .044 +.004 -.004 .078 +.000 -.004 .116 +.004 -.002 NA NA NA NA .094 .094 .125 .141 .141 NA NA NA NA Test Voltage 50,000 Ft. Test Voltage 70,000 Ft Test Voltage 110,000 Ft. 1300 VRMS 1000 VRMS 1800 VRMS 2300 VRMS 550 VRMS 400 VRMS 600 VRMS 800 VRMS 350 VRMS 260 VRMS 400 VRMS 500 VRMS 200 VRMS 200 VRMS 200 VRMS 200 VRMS **Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since he is in the best position to know what peak voltage, switching surges, transients, etc. can be expected in a particular circuit. MIL-DTL-38999 Series III STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S Contact Size TV/CTV Sockets Military No. Supersedes M39029/59-366 MS27535 “ “ M39029/91-530 N/A M39029/56-527 N/A M39029/56-353 MS27490-12 M39029/56-352 MS27490-16 M39029/56-351 MS27490-20 M39029/56-348 MS27490-22D N/A N/A N/A N/A ** For use with M17/M176-00002 cable. † Optional design - see slash sheet MS39029. For other contact options available for use in Tri-Start connectors, (wire wrap, thermocouple, fiber optic) consult Amphenol. Wire wrap data given on next page. MIL-DTL-38999 Series III 1500 CYCLE CONTACTS FOR CTV, CLASSES H & J CTV Pins Military No. M39029/107-623 M39029/107-622 M39029/107-621 M39029/107-620 Supersedes – – – – Commercial No. 10-597073-2X 10-597069-2X 10-597065-2X 10-597061-2X CTV Sockets Military No. M39029/106-617 M39029/106-616 M39029/106-615 M39029/106-614 Supersedes – – – – 8 (Coax)* 8 (Twinax) 10 (Power) 12 16 JT/LJT Pins MS No. JT Socket MS No. M39029/60-367 M39029/90-529** M39029/58-528 M39029/58-365 M39029/58-364 NA NA NA M39029/57-359 M39029/57-358 LJT Sockets MS No. M39029/59-366 M39029/91-530 M39029/56-527 M39029/56-353 M39029/56-352 Contact Size 20 22 22M 22D JT/LJT Pins MS No. M39029/58-363 M39029/58-362 M39029/58-361 M39029/58-360 JT Socket MS No. LJT Sockets MS No. M39029/57-357 M39029/57-356 M39029/57-355 M39029/57-354 M39029/56-351 M39029/56-350 M39029/56-349 M39029/56-348 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Options Others MIL-DTL-38999 Series II JT/ Series I LJT CRIMP CONTACTS Contact Size Contacts 12 16 20 22D Commercial No. 10-597072-2X 10-597068-2X 10-597064-2X 10-597058-3X High Speed Contact Size Fiber Optics Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with SAE AS39029. For other finish variations, consult Sidney, NY. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-Start connectors, see High Speed Contact section of this catalog or consult Amphenol, Sidney, NY. EMI Filter Transient 8 (Coax)* 8 (Power) 8 (Twinax) 10 (Power) 12 16 20 22D 4 0 TV/CTV Pins Military No. Supersedes M39029/60-367 MS27536 Contact Factory “ M39029/90-529** N/A M39029/58-528 N/A M39029/58-365 MS27493-12 M39029/58-364 MS27493-16 M39029/58-363 MS27493-20 M39029/58-360 MS27493-22D N/A N/A N/A N/A Printed 26500 Pyle Circuit Board M N I II Test Voltage (Sea Level) 5015 Suggested Oper. Voltage (Sea Level) AC (RMS) DC 400 500 300 450 600 850 900 1250 Crimp Rear Release Matrix SERVICE RATING** Service Rating 83723 III .141 26482 .028 ± .001 Matrix Pyle 20 20 20 20 NA NA NA NA 22M Solder Well Data Well Nominal Diameter Well Depth Matrix 2 60 85 85 60 85 85 NA NA NA NA Crimp Well Data Well Normal Diameter Well Depth 38999 20 Contact Size SJT 2 3 3 5 10 17 NA NA NA NA 3 5 5 7.5 13 23 33 46 80 150 Maximum Millivolt Drop Solder* Hermetic* I 22M 22D 22 20 16 12 10 (Power) 8 (Power) 4 0 Maximum Millivolt Drop Crimp* 45 73 73 55 49 42 33 26 23 21 II Test Current (Amps) Crimp Hermetic III CONTACT RATING Contact Size 15 Amphenol Aerospace MIL-DTL-38999, Series I LJT, II JT, III TV II FINISH DATA MIL-DTL-38999, Tri-Start Series III TV I Aluminum Shell Components Non-Hermetic Finish Service Class SJT 38999 III Specifications Matrix Pyle S RS Stainless Steel K RK Durmalon plated T DT Zinc-Nickel Plated Z ZN Hermetic Shell Components Material/Finish Service Class Military Commercial Stainless Steel Y Y Stainless Steel with Nickel Plate N YN **Add Suffix (005) to part number. 26482 Printed Options Others RW J (Composite) FINISH DATA MIL-DTL-38999, Series I LJT, II JT Aluminum Shell Components Non-Hermetic Suffix Military Commercial Finish Plus “SR” Suffix Cadmium Plated Nickel Base MS (A) – (SR) Anodic Coating (Alumilite) MS (C) Chromate Treated (Iridite 14-2) Indicated Finish Standard for LJT Types Listed Below JT/JTG/JTL/JTP LJT/LJTP (005) (300) JTS/JTPS/JTLS LJTPS/LJTS (344) JTN/JTPN/JTLN LJTN/LJTPN Olive Drab Cadmium Plate Nickel Base MS (B) (014) (386) Electroless Nickel MS (F) (023) (424) Nickel-PTFE Indicated Finish Standard for JT Types Listed Below (011) (038) Hermetic Connectors Finish Suffix Military Commercial Carbon Steel Shell Tin Plated Shell and Contacts 16 RF Stainless Steel with Nickel Plate 5015 26500 Pyle RX** W (Metal) Olive Drab Cadmium Plate Nickel Base Circuit Board EMI Filter Transient Fiber Optics Contacts C M (Composite) Finish High Speed Commercial F (Metal) Electroless Nickel Crimp Rear Release Matrix 83723 III Matrix 2 Anodic Coating (Non-Conductive) Military Carbon Steel Shell Tin Plated Shell and Gold Plated Contacts MS (D) Stainless Steel Shell Gold Plated Contacts MS (E) (162) Indicated Finish Standard for JT Types Listed Below Indicated Finish Standard for LJT Types Listed Below JT( )H / JT( )Y JTL( )H / JTL( )Y LJT( )Y LJT( )H JTS( )Y JTLS( )Y LJTS( )Y Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol MIL-DTL-38999, Series III, TV TABLE OF CONTENTS Combined MIL-DTL-38999 Series I, II, III • Shell Size & Insert Arrangements Availability. . . . . . . . . . . . . 4 -7 • Insert Arrangement Drawings . . . . . . . . . . . . . . . . . . . 8-14 • Specifications - Contact Ratings, Service Ratings, Finish Data. . . . . . 15, 16 MIL-DTL-38999, Series III TV • Table of Contents. . . . . . . . . . . . . . . . . . . . . . . . . 17 • Performance, Options . . . . . . . . . . . . . . . . . . . . . . 18, 19 • Weight Comparison (Composite vs. Metal). . . . . . . . . . . . . . . 20 • Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 • How to Order (Commercial & Military). . . . . . . . . . . . . . . . 22-24 • How to Order (Boeing BACC63). . . . . . . . . . . . . . . . . . . 25 Shell Styles: • Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (D38999/20). 26 • Crimp Box Mounting Receptacle TVP02R / CTVP02R . . . . . . . . . . . 27 • Crimp Straight Plug TV06R (D38999/26) / CTV06R (D38999/26) . . . . . . 28 • Crimp CLUTCH-LOK™ Straight Plug for High Vibration TV26/MTV26 . . . . 29 • Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (D38999/24) . . . 30 • Crimp Line Receptacle TV01R / CTV01R . . . . . . . . . . . . . . . . 31 • Crimp Flange Mounting Plug TV09R . . . . . . . . . . . . . . . . . . 32 • Hermetic Box Mounting Receptacle TVPS02Y (D38999/21) . . . . . . . . 33 • Hermetic Jam Nut Receptacle TVS07Y (D38999/23). . . . . . . . . . . 34 • Hermetic Solder Mounting Receptacle TVSIY (D38999/25), Hermetic Weld Mounting Receptacle TVSHIY (D38999/27). . . . . . . . . 35 • Breakaway Fail-Safe Lanyard Release Plug D38999/29 & /30 (88-5565 / 91-5565). . . . . . . . . . . . . . . . 36, 37 • Breakaway Fail-Safe How to Order (Military/Commercial) . . . . . . . . 38, 39 • Breakaway MIL-STD-1760 Lanyard Release Plug D38999/31 . . . . . . . . 40 • Breakaway MIL-STD-1760 How to Order (Military) . . . . . . . . . . . . 41 • Breakaway Hybrid, Low Profile Lanyard Release Plug . . . . . . . . . . . 42 • Stores Management Type II, Rail Launch (MIL-STD-1760) . . . . . . . . . 42 • HD38999 (High Density, Crimp) Plugs and Receptacles / How to Order . . 43, 44 • Accessories, Contacts, and Tools see pages . . . . . . . . . . . . . 89-108 New Featured New Featured MIL-DTL-38999 Series III Typical Markets: • Military & Commercial Aviation • Military Vehicles • Missiles & Ordnance • C4ISR • Space Applications Amphenol Aerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 17 MIL-DTL-38999, Series III TV Performance II I Matrix Pyle 26482 Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Amphenol Aerospace 18 Composite Tri-Start, Qualified to MIL-DTL-38999, Rev. J Tri-StartTM MIL-DTL-38999 Series III with Metal Shells - Aluminum, Stainless Steel, Class K Firewall Series III Amphenol ® Tri-Start MIL-DTL-38999* Series III Connectors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III requirements, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol ® Composite Tri-Start Connector offers a lightweight, corrosion resistant connector with the same high performance features as its metal counterpart. The Composite Tri-Start Connector also includes the following features: • EMIShielding - solid metal to metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior EMI shielding capability of 65dB minimum at 10 GHz • Contact Protection - recessed pins in this 100% scoop-proof connector minimize potential contact damage • Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts • Corrosion Resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure • Vibration/Shock - operates under severe high temperature vibration, through 200°C • Firewall Capability - available in a stainless steel shell, class RK, RS • Lockwiring Eliminated - unique, self-locking, quick coupling connector eliminates lockwiring • Quick Coupling - completely mates and self-locks in a 360° turn of the coupling nut • Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, application tools, insert arrangements • Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page 422) • Hermetic- air leakage limited to 1 X 10-7 cm3 per second optional • Qualified Specifications - Stainless Steel qualified to BACC63DB and BACC63DC specifications Optional Shell Geometries Amphenol offers a number of different shell configurations to fit your needs. • Deep Reach Shells - For increased panel thickness • Stand-off Flange Shells - For attachments to Printed Circuit boards. • Connector with Integral Strain Reliefs * MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III. Applicable Patents: Tri-StartTM Connector Patent 4,109,990. Composite Connector Patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. Clutch-Lok® Patent 6,152,753. • Lightweight- 17% – 70% weight savings (17–40% weight savings vs. Aluminum) (60–70% weight savings vs. Stainless steel) See Composite weight comparison chart on page 20. • Corrosion Resistance - available in standard MIL-DTL-38999 olive drab cadmium (-65°C to 175°C) and electroless nickel plating (-65°C to 200°C), both with standing 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray. • Durability - 1500 couplings minimum (in reference to connector couplings, not contacts) • Extended Life Contact - Mil-approved plating process which provides 1500 couplings minimum • Qualified to BACC63CT and BACC63CU specifications CLUTCH-LOKTM MIL-DTL-38999 Series III High Vibration Connector The Tri-Start option CLUTCH-LOK offers all advantages of stainless steel/Class K firewall for MIL-DTL-38999 Series III connectors, plus a unique clutch design that actually tightens itself under vibration. Features include: •High degree of differential torque •No settling back to the next ratchet tooth • Completely intermateable with all existing MIL-DTL-38999 Series III connectors •Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection See page 29 for description, 22 – 24 for ordering. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com MIL-DTL-38999, Series III TV Options Amphenol Aerospace III I 38999 II Series III, TV Tri-Start Connectors, offer more versatility & options than any other interconnection family! SJT Printed 26500 Pyle Circuit Board EMI Filter Transient Fiber Optics Contacts High Speed Options Others Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 5015 Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot “scoop” the pins and cause a shorting or bending of contacts. The design of the Amphenol Tri-Start interfacial seal meets the MIL-DTL-38999 Series III requirements for electrolytic erosion resistance. A rigid dielectric insert with excellent electrical characteris tics provides durable protection to the contacts. The socket contacts are probe proof, and all contacts are rear remov able. They are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option, and are available in standard Tri-Start insert arrangements and special Pyle® insert arrangements in sizes 10 power, 12, 16, 20 and 22D contacts. Special insert patterns are also available with larger contacts in sizes 4 and 0. 83723 III Designed for Performance Numerous advantages in performance capability are designed into the Amphenol Tri-Start Connector. A positive metal to metal coupling design, grounding fingers, and electroless nickel plating provide superior EMI shielding capability of 65 dB minimum at 10 GHz. Acme threads provide coupling durability. Thicker wall sections and a greater coupling surface area improve strength and shock resistance. Blunting of the thread on both the coupling nut and receptacle eliminates cross coupling. The connector quickly mates and self locks in a 360° turn of the coupling nut. Elongated mounting holes permit the Tri-Start Connector to intermount with various existing MIL-Spec box or wall mount receptacles, giving it a design replacement advantage. Shells of stainless steel, or cadmium over nickel plating prevent severe corrosion. Resistance is tested through exposure to a 500 hour salt spray. Composite versions provide protection from salt spray exposure for 2000 hours. Other finish options are available; see how to order Tri-Start metal and Tri-Start Composite. 26482 Performance Crimp Rear Release Matrix For more information about options please call 800-678-0141 or visit www.amphenolaerospace.com. Matrix Pyle Amphenol Tri-Start connectors can be configured with a number of application specific technologies like Filters, Hermetics, PC Tails, Fiber Optics, Flex, CLUTCH-LOK, Fail Safe, and contacts. Flexibility aids in design optimization through the combination of different technologies within a common, time-tested, harsh environment connector body. Matrix 2 High reliability and increased versatility best describe Amphenol MIL-DTL-38999, Series III circular connectors. Originally designed for the harshest of environments and most demanding of applications, Amphenol MILDTL-38999 Series III, Tri-Start connectors continue to evolve in pace with the needs of an ever-changing market. 19 III II I Weight Matrix Pyle Matrix 2 26482 Weight Comparisons (Composite vs. Metal) Tri-Start Weight in Ounces (includes contacts) Wall Mount Receptacle (00 • Military D38999/20 Stainless Steel Aluminum Composite Jam Nut Receptacle (07) • Military D38999/24 Stainless Aluminum Composite Plug (06) • Military D38999/26 Stainless Steel Aluminum Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket .7216 .7840 .3248 .3777 .2588 .3121 1.1472 1.2096 .4416 .5040 .3489 .4413 1.0736 1.1360 .4236 .4625 .2606 .2994 9-98 .7216 .7776 .2496 .3056 .1664 .2224 1.1472 1.2032 .4416 .4976 .3744 .4640 1.0736 1.1296 .3968 .4624 .2991 .2337 11-35 .9488 1.0800 .3632 .4960 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582 11-98 .9488 1.0620 .3632 .4768 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457 13-8 1.2096 1.3888 .4800 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952 13-35 1.2160 1.4320 .4864 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531 13-98 1.2160 1.4016 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157 1.5312 1.7904 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467 15-18 1.5456 1.8416 .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208 15-35 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176 17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9120 1.1264 1.3343 .8017 .8062 17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144 19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464 19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072 19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240 21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710 21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736 21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003 21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368 23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896 23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507 23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384 25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163 25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058 25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928 25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277 25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456 15-5 17-6 All weight measurements are for reference only. Contacts Options Others 20 Composite 9-35 High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III MIL-DTL-38999, Series III TV Depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product SJT 38999 Amphenol Aerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series III TV Test Data III LEAKAGE dB 40 20 Crimp Rear Release Matrix NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 200 300 400 600 500 5015 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 100 700 800 FREQUENCY MEGAHERTZ TRI-START VIBRATION CRITERIA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY MODE STIRRING METHOD 10. 140 2 axes @ ambient 120 1. 6dB/octave 60 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 2 3 4 5 6 7 8 9 10 .06 in DA. .01 3 axes @ – 55˚ C ambient + 200˚ C* 60 G's (Fail Safe: 3 axes @ ambient 30 G's) .001 Contacts FREQUENCY GIGAHERTZ 10in/sec High Speed 1 .1 Fiber Optics 40 POWER SPECTRAL DENSITY G2/HZ LEAKAGE dB 80 2 axes @ 200˚ C * (Fail Safe: 2 axes @ ambient) EMI Filter Transient 100 Printed 26500 Pyle Circuit Board TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA 20 83723 III 60 Matrix Pyle 80 26482 100 Matrix 2 120 38999 140 SJT The TV and CTV Series III connector with standard solid metal to metal coupling, EMI grounding fingers and conductive finishes has proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connector available today. These capabilities along with a +200°C, -65°C temperature rating and superior moisture sealing protection provide the user with a connector that can withstand the most rigorous application. I EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY TRIAXIAL METHOD II Amphenol® Tri-Start connectors provide EMI/EMP shielding capability which exceeds MIL-DTL-38999 Series III requirements. TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA .0001 5 50 HERTZ 500 5000 POWER SPECTRAL DENSITY (G2/HZ) RANDOM VIBRATION Options Others DOUBLE AMPLITUDE (IN) SINE VIBRATION * Dependant on shell finish Test data beyond 2GHz is subject to equipment variation. NOTE: For test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 21 II 1. Matrix Pyle Matrix 2 26482 2. 3. 4. 5. 6. 7. Commercial Shell Style Service Class Shell Size– Insert Arrangement Contact Type Alternate Keying Position Special Variations TVPS 00 RF 9-35 P B (XXX) Military Shell Style Service Class Shell Size– Insert Arrangement Contact Type Alternate Keying Position D38999/ 20 J G35 P N Step 2. Select a Shell Style Step 1. Select a Connector Type Commercial TVP, TVPS, TV, TVS CTVS CLUTCHCTVP, CTV LOK CTVPS Designates TV Tri-Start Series Connector 00 TVP Back panel mounted receptacle 02 TVS 200° C rated TVPS Panel mounted, 200°C rated receptacle MTV CLUTCH-LOK connector with “MS” stamping (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) CTV Composite MILDTL-38999 Series III Connector CTVP Panel mounted composite receptacle CTVS 200° C rated, composite CTVPS Composite Panel mounted, 200° rated receptacle D38999 Military MIL-DTL-38999 Series III Connector D38999 Military 20 Military D38999 MTV, Military D38999 Composite CLUTCHLOK 20 Designates Wall Mount Receptacle Box Mount Receptacle 21 Box Mount Receptacle Hermetic 01 01 01 06 06 06 26 26 Straight Plug 07 07 07 24 24 Jam Nut Receptacle 09 09 Line Receptacle Flange Mounted Plug 23 Jam Nut Receptacle Hermetic I 25 Solder Mount Receptacle Hermetic HI 27 Weld Mounted Receptacle, (Hermetic) Only 26 26 CLUTCH-LOK high vibration straight plug (service Classes RK & RS only 29 Lanyard release plug with pin contacts 30 Lanyard release plug with socket contacts 31 Lanyard release plug for MIL-STD-1760 with pin contacts 32 Plug protection cap 33 Receptacle protection cap Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III How to Order (Military and Commercial) I MIL-DTL-38999, Series III TV Easy Steps to build a part number... Tri-Start Series III TV SJT 38999 III Amphenol Aerospace 22 Wall Mount Receptacle Line Receptacle Box Mount Receptacle Straight Plug Jam Nut Receptacle Flange Mounting Plug Deep Reach Receptacle Solder Mount Hermetic Receptacle Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Lanyard Release Plug Amphenol Aerospace MIL-DTL-38999, Series III TV How to Order (Military and Commercial) 1. Connector Type 2. 3. 4. Service Class Shell Style Shell SizeInsert Arrg. 5. Contact Type 6. Alternate Position 7. III Step 3. Select a Service Class Special Variations TVS TVPS CLUTCHLOK RX RF- Metal RGF- Metal G RGWMetal RGW- Composite RK** RK** RL RL RK** K Electroless Nickel Electroless Nickel Olive Drab Cadmium Passivated Stainless Steel Stainless Steel w/ Nickel Plate W-Metal J-Composite Olive Drab Cadmium Y Stainless Steel S Stainless Steel w/ Nickel Plate N Stainless Steel w/ Nickel Plate DT T ZN Z Durmalon plated Nickel-PTFE alternative to Cadmium. Corrosion resistant, 500 hour salt spray, EMI-50dB at 10GHz specification min., 175°C Zinc-Nickel Zinc-Nickel Alternative to Cadmium Plated corrosion resistant, 500 hour salt spray, Conductive, -65°C to +175°C RW- Metal RW- Composite Y Y RS* RS* YN YN * Consult Amphenol Aerospace, Sidney, NY for availability. **Coaxial arrangements are not available in these classes. The incorporation of Quadrax or Differential Twinax contacts requires a modified connector to accommodate keyed contacts. * D38999/26KJ20PN, is a series III stainless steel plug with twin axial and coaxial contacts that may not meet the firewall requirement of the specification. D38999/26KJ61HN, is a series III stainless steel plug with high durability contacts. However, the connector will be limited to 500 cycles of durability. Insert arrangements using multi-axial (i.e. coax, twinax, triax shielded) contacts should not be used in firewall applications. 2. Shell Style 3. Service Class 4. 5. Shell Size- Contact Type Insert Arrg. 22-2 6. 7. Alternate Position Special Variations P Step 5. Select a Contact Type Contacts Shell Size & Insert Arrangement are on pages 4-7. First number represents Shell Size, second number is the Insert Arrangement. 1. Connector Type High Speed Step 4. Select a Shell Size & Insert Arrangement see pg. 4-7 Fiber Optics Quadrax or Differential Twinax: RS* EMI Filter Transient L Printed 26500 Pyle Circuit Board Electroless Nickel 5015 F-Metal M-Composite Alternate finish, Non-conductive, anodic coated aluminum, 500 hour salt spray, 200°C. Consult Amphenol, Sidney NY for details, options and availability of non-cadmium or nickel finishes. electroless nickel plated aluminum (composite) optimum EMI shielding effectiveness–65dB @ 10GHz specification min., 48 hour salt spray, 200°C (Composite-2000 hours dynamic salt spray). electroless nickel plated ground plane aluminum (composite), 200°C Space grade, electroless nickel, 48 hour salt spray, 200°C Olive drab cadmium plated ground plane aluminum (composite), 175°C Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI –45 dB @ 10 GHz specification min., 200°C Corrosion resistant steel, electro deposited nickel, 500 hour salt spray, 200°C, non firewall Corrosion resistant olive drab cadmium plate aluminum (composite), 500 hour salt spray, EMI –50 dB @ 10 GHz specification min., 175°C (Composite-2000 hours dynamic salt spray). Hermetic seal, passivated stainless steel, 200°C (Non-hermetic connectors), Nickel plated, corrosion resistant steel, firewall capability, 500 hour salt spray, 200° (Hermetic connectors), Nickel plated corrosion resistant steel, 200°C 83723 III Anodic Coating Crimp Rear Release Matrix C 26482 Metal Description Matrix Pyle RGFComposite RF- Finish Matrix 2 RFComposite Military 38999 CTVS, CTVPS SJT CTV, CTVP I TV, TVP II RX Designates Pin Contacts S Socket Contacts H 1500 Cycle Pin Contacts J 1500 Cycle Socket Contacts A Same as “P” except supplied less pin Contacts (For Military D38999 prefix only) B Same as “S” except supplied less socket contacts ( A & B designate nonstandard contact applications) (For Military D38999 prefix only) X Eyelet contacts, hermetics only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Options Others P 23 MIL-DTL-38999, Series III TV How to Order (Military and Commercial) AR°BR°CR°DR° Key & Keyway or or or or Shell Arrangement AP°BP°CP°DP° Size Identification Letter BSCBSCBSCBSC II I 105140215265 102132248320 80118230312 35140205275 64155234304 91131197240 11, 13, and 15 N* A B C D E 95141208236 113156182292 90145195252 53156220255 119146176298 51141184242 17 and 19 N* A B C D E 80142196293 135170200310 49169200244 66140200257 62145180280 79153197272 21, 23, and 25 N* A B C D E 80142196293 135170200310 49169200244 66140200257 62145180280 79153197272 25L, 33, and 37 N* A B C D E 80142188293 135170188310 49169188244 66140188257 62145188280 79153188272 * An “N” designation is used on D38999 military part number but not on the commercial versions 26500 Pyle 5015 Crimp Rear Release Matrix Matrix Pyle N* A B C D E 83723 III 9 1. 2. Connector Type Shell Style 3. 4. Service Class Shell SizeInsert Arrg. 5. 6. 7. Contact Type Alternate Position P B Special Variations A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stay fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. MAIN KEYWAY RECEPTACLE (front face shown) ˚ AR BSC ˚ BR BSC ˚ DR BSC ˚ CR BSC PLUG (front face shown) MAIN KEYWAY ˚ AP BSC ˚ BP BSC ˚ CP BSC ˚ DP BSC Contacts High Speed Fiber Optics Circuit Board Key/Keyway Position Printed 26482 Step 6. Select an Alternate Keying Position EMI Filter Transient Matrix 2 SJT 38999 III Amphenol Aerospace Step 7. Special Variations 1. Connector Type 2. Shell Style 3. 4. Service Class Shell SizeInsert Arrg. Options Others Consult Amphenol Aerospace, Sidney NY for variations. 24 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 5. Contact Type P 6. Alternate Position 7. Special Variations (xxx) Amphenol Aerospace Boeing BACC63 How to Order 3. 4. 5. 6. 7. 8. Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 CT 15 — 19 P N H Step 1. Boeing Number BACC63 Designates CT Style Only. Cadmium Plated, Grounded S Socket D Cadmium Plated, ungrounded Designates G Nickel Plated, Grounded CT Composite Plug — Nickel Plated, Ungrounded CU Composite Receptacle Step 2. Select a Style Designates A-E Step 5. Insert ArrangementsConsult Amphenol Aerospace for insert Arrangements available. Designates Normal Alternates Designates H Without Contacts & Seal Plugs Blank With contacts and seal plugs Easy Steps to build a part number... Boeing BACC63 DB & DC 2. 5. 6. 7. Style Shell Size 3. Separator 4. Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 DB 15 — 19 P N H BACC63 DC 17 — 8 P N H Stainless Steel Step 2. Select a Style Stainless Steel Plug DC Stainless Steel Receptacle Designates Separator N Step 5. Insert ArrangementsConsult Amphenol Aerospace for insert Arrangements available. A-E Designates Step 6. Select a Contact Type Blank With contacts and seal plugs P Pin S Socket Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Options Others Shell Size Without Contacts & Seal Plugs Designates Designates 9-25 Alternates Step 8. Ordering Option H Step 3. Select a Shell Size Normal Contacts DB — High Speed Designates Designates Step 7. Select an Alternate Keying Position Fiber Optics Step 1. Boeing Number BACC63 Step 4. Separator 8. EMI Filter Transient 1. Boeing Basic Number Printed 26500 Pyle Circuit Board Step 8. Ordering Option One Shell Size 5015 N Step 3. Shell Size 15 15 Step 7. Select an Alternate Keying Position 83723 III C Crimp Rear Release Matrix Pin Matrix Pyle Designates P 26482 Step 6. Select a Contact Type Step 4. Select a Shell Finish & Contact Matrix 2 Composite SJT Shell Finish & Contact I Shell Size 38999 2. Style II 1. Boeing Basic Number III Easy Steps to build a part number... Boeing BACC63 CT & CU 25 Amphenol Aerospace TVP00R (D38999/20) - Crimp, Metal CTVP00R (D38999/20) - Crimp, Composite 26482 II I Connector Type PART # To complete, see how to order pages 22-24. Shell Style TVP TVPS TVPS TVPS CTVP CTVPS D38999/ Matrix 2 SJT 38999 III Wall Mounting Receptacle Service Shell Size Class & Insert Arrg 00 RW 00 RK 00 RF 00 RS 00 RW METAL 00 RF 20 X 9-35 X-X X-X X-X X-X X-X X-X P X X X X X X S 2 PLACES Matrix Pyle B X X X X X X (453) (XXX) (XXX) (XXX) (XXX) (XXX) NA VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) R1 2 PLACES R2 2 PLACES M (TV) M1 (CTV) AA B THREAD L (TV) L1 (CTV) V THREAD Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 .909 MAX 23.09 MAX (CTV) TT 4 PLACES RED BAND† BLUE BAND†† T 4 PLACES .005 M .13 M A1 BACK PANEL MOUNTING VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– Z (TV) Z 1(CTV) 1.037 MAX 26.34 MAX (TV) –A– 1.240 MAX 31.50 MAX A2 MS B Thread Shell Class 2A L1 Shell Size 0.1P=0.3L- L Max. Max. Size Code TS (Plated) (TV) (CTV) 9 A .6250 .469 .514 FRONT PANEL MOUNTING 1.084 MAX 27.53 MAX (CTV) † Red band indicates fully mated †† Blue band indicates rear release contact retention system M M1 +.000 +.000 –.005 –.005 (TV) (CTV) .820 .773 R1 R2 Inches A1 A2 AA Max. LL Z. Z1 Back Front Panel +.006 LL1 T Max. Max. Panel Panel Thick- –.000 ±.005 TT S Max. ±.008 (TV) (CTV) Mount Mount ness (TV) (CTV) ±.008 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 .719 .594 11 B .7500 .469 .514 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .469 .514 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 Millimeters MS M1 Shell L1 M +.00 +.00 Shell Size L Max. Max. –.13 –.13 Size Code (TV) (CTV) (TV) (CTV) 9 A 11.91 13.06 20.83 19.63 A1 A2 LL Back Front +.15 LL1 Panel Panel AA –.00 ±.13 Mount Mount Max. (TV) (CTV) 16.66 13.11 5.94 22.99 23.06 TT ±.20 5.49 18.26 Z. R S T V Thread Max. Z1 Max. Max. ±.20 Metric (TV) (CTV) 15.09 24.1 3.25 M12X1-6g 3.89 5.03 11 B 11.91 13.06 20.83 19.63 20.62 18.26 26.5 3.25 M15X1-6g 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 11.91 13.06 20.83 19.63 23.01 20.62 28.9 3.25 M18X1-6g 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 11.91 13.06 20.83 19.63 24.61 23.01 31.3 3.25 M22X1-6g 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 11.91 13.06 20.83 19.63 26.97 24.61 33.7 3.25 M25X1-6g 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 11.91 13.06 20.83 19.63 29.36 26.97 36.9 3.25 M28X1-6g 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 12.70 13.84 20.07 18.82 31.75 29.36 40.1 3.25 M31X1-6g 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 H 12.70 13.84 20.07 18.82 34.93 31.75 43.3 3.91 M34X1-6g 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 12.70 13.84 20.07 18.82 38.10 34.93 46.4 3.91 M37X1-6g 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 All dimensions for reference only 26 PANEL HOLE DIMENSIONS D Crimp Rear Release Matrix 83723 III Contact Alternate Special Type Position Variations 1 R 2 Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace TVP02R – Crimp, Metal CTVP02R – Crimp, Composite III Box Mounting Receptacle B X X X X X (453) (XXX) (XXX) (XXX) (XXX) (XXX) PANEL HOLE DIMENSIONS R2 2 PLACES Z (TV) Z 1(CTV) RED BAND† 83723 III L (TV) L1 (CTV) BLUE BAND†† Matrix Pyle R1 2 PLACES 26482 S 2 PLACES P X X X X X 38999 9-35 X-X X-X X-X X-X X-X Matrix 2 02 RW 02 RK 02 RF 02 RS 02 RW METAL 02 RF Contact Alternate Special Type Position Variations SJT TVP TVPS TVPS TVPS CTVP CTVPS Service Shell Size Class & Insert Arrg I To complete, see how to order pages 22-24. Shell Style II Connector Type PART # A1 Crimp Rear Release Matrix .005 M AA M (TV) M 1 (CTV) .13 M LL (TV) LL1 (CTV) A2 FRONT PANEL MOUNTING † Red band indicates fully mated †† Blue band indicates rear release contact retention system Consult Amphenol Aerospace for availability of composite box mount receptacles. Inches 11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 R1 A2 AA Max. Front Panel Panel ThickMount ness .510 .234 LL +.006 –.000 (TV) .905 LL1 ±.005 TT (CTV) ±.008 .908 .216 Millimeters 18.26 R2 S T Max. ±.20 15.09 24.1 3.25 Z. Max. (TV) 3.89 A2 A1 Back Front Z1 Max. Panel Panel (CTV) Mount Mount 5.03 16.66 13.11 AA Max. 5.94 LL +.15 –.00 (TV) 22.99 LL1 ±.13 (CTV) 23.06 TT ±.20 5.49 B 5.21 6.35 20.83 19.63 20.62 18.26 26.5 3.25 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 C 5.21 6.35 20.83 19.63 23.01 20.62 28.9 3.25 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 D 5.21 6.35 20.83 19.63 24.61 23.01 31.3 3.25 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 E 5.21 6.35 20.83 19.63 26.97 24.61 33.7 3.25 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 F 5.21 6.35 20.83 19.63 29.36 26.97 36.9 3.25 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 G 5.97 7.11 20.07 18.82 31.75 29.36 40.1 3.25 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 H 5.97 7.11 20.07 18.82 34.92 31.75 43.3 3.91 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 J 5.97 7.11 20.07 18.82 38.10 34.92 46.4 3.91 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 All dimensions for reference only Options Others 11 Contacts R1 High Speed MS M1 Shell M +.00 +.00 L1 Shell Size L Max. Max. –.13 –.13 Size Code (TV) (CTV) (TV) (CTV) 9 A 5.21 6.35 20.83 19.63 Fiber Optics .719 A1 1 Z. Z Back R2 S T Max. Max. Panel Max. ±.008 (TV) (CTV) Mount .594 .948 .128 .153 .198 .650 EMI Filter Transient MS B Thread M M1 Shell Class 2A L1 +.000 +.000 Shell Size 0.1P=0.3L- L Max. Max. –.005 –.005 Size Code TS (Plated) (TV) (CTV) (TV) (CTV) 9 A .6250 .205 .250 .820 .773 Printed 26500 Pyle Circuit Board TT 4 PLACES B THREAD T 4 PLACES 5015 BACK PANEL MOUNTING Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 27 Amphenol Aerospace TV06R (D38999/26) – Crimp, Metal CTV06R (D38999/26) – Crimp, Composite II PART # I To complete, see how to order pages 22-24. 26482 Connector Type Matrix Pyle Service Shell Size Class & Insert Arrg 06 RW 06 RK 06 RF 06 RS 06 RW METAL 06 RF 26 X 1.220 MAX 31.00 MAX 9-35 X-X X-X X-X X-X X-X X-X P X X X X X X B X X X X X X (453) (XXX) (XXX) (XXX) (XXX) (XXX) NA B THREAD VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– Q 1.656 MAX 42.06 MAX 5015 Crimp Rear Release Matrix D V THREAD BLUE BAND† 26500 Pyle .359 MAX 9.12 MAX .591 +.003 –.000 15.01 +.08 –.00 –A– VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– COMPOSITE 1.797 MAX 45.64 MAX Printed Circuit Board 1.234 MAX 31.34 MAX B THREAD Q D EMI Filter Transient Fiber Optics Contact Alternate Special Type Position Variations 1.234 MAX 31.34 MAX METAL 83723 III Shell Style TV TVS TVS TVS CTV CTVS D38999/ Matrix 2 SJT 38999 III Straight Plug V THREAD BLUE BAND† .359 MAX 9.12 MAX .591 +.003 –.000 15.01 +.08 –.00 –A– † Blue band indicates rear release contact retention system Millimeters Options Others Contacts High Speed Inches Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Max. V Thread Metric 9 A .6250 .858 9 A 21.8 M12X1-6g 11 B .7500 .984 11 B 25.0 M15X1-6g 13 C .8750 1.157 13 C 29.4 M18X1-6g 15 D 1.0000 1.280 15 D 32.5 M22X1-6g 17 E 1.1875 1.406 17 E 35.7 M25X1-6g 19 F 1.2500 1.516 19 F 38.5 M28X1-6g 21 G 1.3750 1.642 21 G 41.7 M31X1-6g 23 H 1.5000 1.768 23 H 44.9 M34X1-6g 25 J 1.6250 1.890 25 J 48.0 M37X1-6g Q Dia. Max. Shell Size MS Shell Size Code All dimensions for reference only. 28 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace TV26/MTV26 – Crimp, Metal III CLUTCH-LOK™ Plug For High Vibration Applications Special RK RS RK RS 9-35 X-X X-X X-X P X X X N N N N (453) (XXX) (XXX) (XXX) For parts with MS Stamping use MTV26( ) part number as shown above. EMI Filter Transient 1.656 MAX 42.06 MAX D Printed 26500 Pyle Circuit Board VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– Q 5015 B THREAD 83723 III 1.220 MAX 31.00 MAX Crimp Rear Release Matrix 1.234 MAX 31.34 MAX Matrix Pyle CLUTCH-LOK features and benefits: • High degree of differential torque • Infinite free coupling and positive metal-to-metal bottoming with each mating • No settling back to the next ratchet tooth • Available with stainless steel shells and Class K firewall inserts • All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion resistance and contact protection with recessed pins • Enhanced connector performance at affordable prices • Completely intermateable with all existing MIL-DTL-38999 Series III connectors • Fully QPL’d 26482 26 26 26 26 Contact Alternate Type Variations Alternate Positions- “N” showsPosition normal polarization Matrix 2 TV TV MTV MTV Service Shell Size Class & Insert Arrg SJT Shell Style I Connector Type 38999 To complete, see how to order pages 22-24. II Designed for high vibration and harsh environments such as aircraft gas turbine engines, the CLUTCH-LOK is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the Amphenol CLUTCH-LOK means that you don’t have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements, it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCH-LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. PART # V THREAD BLUE BAND† .591 +.003 –.000 15.01 +.08 –.00 –A– † Blue band indicates rear release contact retention system Millimeters Inches A .6250 .858 9 B .7500 .984 11 C .8750 15 D 17 19 11 13 21 23 25 V Thread Metric A 21.8 M12X1-6g B 25.0 M15X1-6g 1.157 13 C 29.4 M18X1-6g 1.0000 1.280 15 D 32.5 M22X1-6g E 1.1875 1.406 17 E 35.7 M25X1-6g F 1.2500 1.516 19 F 38.5 M28X1-6g 1.642 21 G 41.7 M31X1-6g 1.768 23 H 44.9 M34X1-6g 1.890 25 J 48.0 M37X1-6g G H J 1.3750 1.5000 1.6250 MS Shell Shell Size Size Code Options Others 9 Q Max. Q Dia. Max. Contacts MS Shell Size Code High Speed Shell Size B Thread 0.1P-0.3L-TS-2B (Plated) Fiber Optics .359 MAX 9.12 MAX All dimensions for reference only. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 29 Amphenol Aerospace TV07R (D38999/24) – Crimp, Metal CTV07R (D38999/24) – Crimp, Composite II PART # I To complete, see how to order pages 22-24. Connector Type Service Shell Size Class & Insert Arrg Shell Style TV TVS TVS TVS CTV CTVS D38999/ 07 07 07 07 07 07 24 RW RK RF RS RW RF X Contact Alternate Special Type Position Variations 9-35 X-X X-X X-X X-X X-X X-X C P X X X X X X B X X X X X X (453) (XXX) (XXX) (XXX) (XXX) (XXX) NA BLUE BAND †† PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX .378 MAX 9.60 MAX Matrix Pyle 26482 Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Jam Nut Receptacle D VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– .794 MAX 20.17 MAX PANEL HOLE DIMENSIONS D1 V THREAD B THREAD H RED BAND † .091 MAX 2.31 MAX –A– K REF SHELL SIZES 9/11 – .871 22.12 SHELL SIZES 13/25 – .878 22.30 1.280 MAX 32.51 MAX S 2 PLACES .940 MAX 23.88 MAX † Red band indicates fully mated †† Blue band indicates rear release contact retention system ★ .059 dia min. 1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional Shell Size MS Shell Size Code B Thread Class 2A 0.1P0.3L-TS (Plated) C Max. D2 VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– D1 +.010 –.000 D2 +.000 –.010 H Hex +.017 –.016 JAM NUT D-HOLE MOUNTING Inches S ±.010 9 A .6250 1.199 .700 .670 .875 1.062 11 B .7500 1.386 .825 .770 1.000 1.250 13 C .8750 1.511 1.010 .955 1.188 1.375 15 D 1.0000 1.636 1.135 1.085 1.312 1.500 17 E 1.1875 1.761 1.260 1.210 1.438 1.625 19 F 1.2500 1.949 1.385 1.335 1.562 1.812 21 G 1.3750 2.073 1.510 1.460 1.688 1.938 23 H 1.5000 2.199 1.635 1.585 1.812 2.062 25 J 1.6250 2.323 1.760 1.710 2.000 2.188 Millimeters Shell Size MS Shell Size Code C Max. D1 +.25 –.00 D2 +.00 –.25 H Hex +.43 –.41 S ±.25 V Thread Metric 9 A 30.45 17.78 17.02 22.23 26.97 M12X1-6g 11 B 35.20 20.96 19.59 25.40 31.75 M15X1-6g 13 C 38.38 25.65 24.26 30.18 34.93 M18X1-6g 15 D 41.55 28.83 27.56 33.32 38.10 M22X1-6g 17 E 44.73 32.01 30.73 36.53 41.28 M25X1-6g 19 F 49.50 35.18 33.91 39.67 46.02 M28X1-6g 21 G 52.65 38.35 37.08 42.80 49.23 M31X1-6g 23 H 55.85 41.53 40.26 46.02 52.37 M34X1-6g 25 J 59.00 44.70 43.43 50.80 55.58 M37X1-6g All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max. 30 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace TV01R – Crimp, Metal CTV01R – Crimp, Composite III Line Receptacle 01 01 01 01 P X X X B X X X (453) (XXX) (XXX) (XXX) 26482 Matrix 2 V THREAD 83723 III Matrix Pyle .280 MIN FULL THD 7.11 MIN FULL THD M (TV) M 1 (CTV) B THREAD 9-35 X-X X-X X-X VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– .861 MAX 21.87 MAX (TV) LL (TV) LL1 (CTV) GG (TV) GG 1 (CTV) RW RF RW RF Contact Alternate Special Type Position Variations 38999 TV TVS CTV CTVS To complete, see how to order pages 22-24. Service Shell Size Class & Insert Arrg SJT Shell Style I Connector Type II PART # D VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– Z (TV) Z 1(CTV) 1.037 MAX 26.34 MAX (TV) L (TV) L1 (CTV) –A– 1.240MAX 31.50 MAX 1.084 MAX 27.53 MAX (CTV) † Red band indicates fully mated †† Blue band indicates rear release contact retention system Shell Size B Thread 0.1P-0.3LMS Shell TS-2A Size Code (Plated) Inches M +.000 –.005 (TV) M1 +.000 –.005 (CTV) L Max. (TV) L1 S Max. ±.010 S1 ±.010 (CTV) (TV) (CTV) Z Max (TV) Z1 Max (CTV) GG ±.010 (TV) GG1 ±.010 (CTV) LL +.006 –.000 (TV) LL1 ±.005 (CTV) .6250 .820 .773 .469 .514 .675 .635 .153 .198 .812 .699 .905 .908 B .7500 .820 .773 .469 .514 .800 .765 .153 .198 .905 .875 .905 .908 13 C .8750 .820 .773 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .908 15 D 1.0000 .820 .773 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 E 1.1875 .820 .773 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 F 1.2500 .820 .773 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 G 1.3750 .790 .741 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 H 1.5000 .790 .741 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 J 1.6250 .790 .741 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .904 Millimeters M1 +.00 –.13 (CTV) L1 S1 L Max. Max. S ±.25 ±.010 (TV) (CTV) (TV) (CTV) V Thread Metric Z Max Z1 Max (TV) (CTV) GG ±.25 (TV) GG1 ±.25 (CTV) LL +.15 –.00 (TV) LL1 ±.13 (CTV) A 20.83 19.63 11.91 13.06 17.15 16.13 M12X1-6g 3.89 5.03 20.62 17.75 22.99 23.06 B 20.83 19.63 11.91 13.06 20.32 19.43 M15X1-6g 3.89 5.03 22.99 22.22 22.99 23.06 13 C 20.83 19.63 11.91 13.06 23.50 22.47 M18X1-6g 3.89 5.03 27.76 25.57 22.99 23.06 15 D 20.83 19.63 11.91 13.06 26.67 27.94 M22X1-6g 3.89 5.03 30.96 28.95 22.99 23.06 17 E 20.83 19.63 11.91 13.06 31.45 30.40 M25X1-6g 3.89 5.03 34.93 31.21 22.99 23.06 19 F 20.83 19.63 11.91 13.06 33.02 32.00 M28X1-6g 3.89 5.03 37.31 35.05 22.99 23.06 21 G 20.07 18.82 12.70 13.84 36.20 35.18 M31X1-6g 4.65 5.79 41.28 37.92 22.99 22.96 23 H 20.07 18.82 12.70 13.84 39.37 38.35 M34X1-6g 4.65 5.79 44.45 41.30 22.99 22.96 25 J 20.07 18.82 12.70 13.84 42.55 41.53 M37X1-6g 4.65 5.79 47.63 45.13 22.99 22.96 Options Others 9 11 Contacts M +.00–.013 (TV) High Speed Shell Size MS Shell Size Code Fiber Optics A EMI Filter Transient 9 11 Printed 26500 Pyle Circuit Board BLUE BAND †† 5015 RED BAND † S (TV) S1 (CTV) 2 PLACES Crimp Rear Release Matrix .909 MAX 23.09 MAX (CTV) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 31 Amphenol Aerospace TV09R – Crimp, Metal II PART # I To complete, see how to order pages 22-24. Connector Type Shell Style TV TVS 09 09 Service Shell Size Class & Insert Arrg RW RF Contact Alternate Special Type Position Variations 9-35 X-X P X B X (453) (XXX) Matrix Pyle 26482 .190 +.010 –.000 4.82 +.26 –.00 R G 1.656 MAX 42.06 MAX D Q R 3.59 MAX 9.12 MAX .591 +.003 –.000 15.01+.08 –.00 –A– VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO –A– .138-32UNC-2B HELICAL COIL .005 M 1.797 MAX 45.64 MAX .13 M † Blue band indicates rear release contact retention system Shell Size Inches MS Shell Size Coded B Thread 0.1P-0.3L-TS-2A (Plated) Q Dia. Max R G ±.060 GG Dia ±.005 A .6250 1.106 .859 1.038 1.838 11 B .7500 1.106 .969 1.115 1.948 13** C .8750 1.106 1.141 1.240 2.124 15 D 1.0000 1.106 1.266 1.327 2.248 17 E 1.1875 1.106 1.391 1.417 2.375 9** 19 F 1.2500 1.356 1.500 1.557 2.495 21 G 1.3750 1.356 1.625 1.624 2.568 23 H 1.5000 1.356 1.750 1.713 2.723 25 J 1.6250 1.356 1.875 1.801 2.848 Shell Size MS Shell Size Coded G ±.1.52 Q Dia. Max A 28.09 21.82 26.37 11 B 28.09 24.62 28.32 49.48 13** C 28.09 28.98 31.50 53.95 15 D 28.09 32.16 33.71 57.10 17 E 28.09 35.33 35.99 60.33 Millimeters 9** R GG Dia ±.13 46.69 19 F 34.44 38.10 39.55 63.37 21 G 34.44 41.28 41.25 65.23 23 H 34.44 44.45 43.51 69.16 25 J 34.44 47.63 45.75 72.34 All dimensions for reference only ** Partially tooled. Consult Amphenol Aerospace for availability 32 GG B THREAD 26500 Pyle Printed Circuit Board EMI Filter Transient Fiber Optics Contacts High Speed Options Others VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– BLUE BAND † 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Flange Mounting Plug Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace TVPS02Y (D38999/21) – Hermetic III Stainless Steel Box Mounting Receptacle Y YN X 9-35 X-X X-X P X X B X X (453) (XXX) NA 38999 02 02 21 Contact Alternate Special Type Position Variations SJT TVPS TVPS D38999/ Service Shell Size Class & Insert Arrg I To complete, see how to order pages 22-24. Shell Style II Connector Type PART # 26482 Matrix 2 .913 +.011 –.000 23.19 +.28 –.00 R2 2 PLACES 5015 Crimp Rear Release Matrix .093 +.006 –.000 2.36 +.15 –.00 83723 III R1 2 PLACES Matrix Pyle S 2 PLACES 1 B THREAD .005 M .250 MAX 6.35 MAX RED BAND † .13 M † Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS (Plated) R1 R2 Inches S ±.010 T ±.008 TT ±.008 .216 A .6250 .719 .594 .938 .128 B .7500 .812 .719 1.031 .128 .194 13 C .8750 .906 .812 1.125 .128 .194 D 1.0000 .969 .906 1.219 .128 .173 E 1.1875 1.062 .969 1.312 .128 .194 19 F 1.2500 1.156 1.062 1.438 .128 .194 21 G 1.3750 1.250 1.156 1.562 .128 .194 23 H 1.5000 1.375 1.250 1.688 .154 .242 25 J 1.6250 1.500 1.375 1.812 .154 .242 Millimeters R2 S ±.25 T ±.20 TT ±.20 A 18.26 15.09 23.83 3.25 5.49 B 20.62 18.26 26.19 3.25 4.93 13 C 23.01 20.62 28.58 3.25 4.93 15 D 24.61 23.01 30.96 3.25 4.39 17 E 26.97 24.61 33.32 3.25 4.93 19 F 29.36 26.97 36.53 3.25 4.93 21 G 31.75 29.36 39.67 3.25 4.93 23 25 H J 34.93 38.10 31.75 34.93 42.88 46.02 3.91 3.91 6.15 6.15 All dimensions for reference only Options Others 9 11 Contacts R1 High Speed MS Shell Shell Size Size Coded Fiber Optics 15 17 EMI Filter Transient 9 11 Printed 26500 Pyle Circuit Board TT 4 PLACES T 4 PLACES Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 33 Amphenol Aerospace TVS07Y (D38999/23) – Hermetic II I To complete, see how to order pages 22-24. Service Shell Size Class & Insert Arrg Shell Style TVS TVS D38999/ Matrix 2 26482 Connector Type PART # SJT 38999 III Stainless Steel Jam Nut Receptacle 07 07 23 Y YN X Contact Alternate Special Type Position Variations 9-35 X-X X-X P X X B X X (453) (XXX) NA C PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX T• PANEL HOLE DIMENSIONS L Matrix Pyle 5015 26500 Pyle EMI Filter Transient Fiber Optics Contacts High Speed Options Others JAM NUT D-HOLE MOUNTING .200 MAX 5.08 MAX K REF SHELL SIZES 9/11 – .871 22.12 SHELL SIZES 13/25 – .878 22.30 S 2 PLACES †Red band indicates fully mated ★. 059 dia min. 1.5 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional. Shell MS Shell A• +.000 Size Size code –.010 B Thread Class 2A 0.1P0.3L-TS (Plated) Inches C Max D1 +.010 –.000 D1 +.000 –.010 H Hex +.017 –.016 L Max S ±.010 T• +.010 –.000 KK +.011 –.000 9 A .669 .6250 1.199 .700 .670 .875 .357 1.062 .697 .642 11 B .769 .7500 1.386 .825 .770 1.000 .357 1.250 .822 .766 13 C .955 .8750 1.511 1.010 .955 1.188 .357 1.375 1.007 .892 15 D 1.084 1.0000 1.636 1.135 1.085 1.312 .357 1.500 1.134 1.018 17 E 1.208 1.1875 1.761 1.260 1.210 1.438 .357 1.625 1.259 1.142 19 F 1.333 1.2500 1.949 1.385 1.335 1.562 .381 1.812 1.384 1.268 21 G 1.459 1.3750 2.073 1.510 1.460 1.688 .381 1.938 1.507 1.392 23 H 1.575 1.5000 2.199 1.635 1.585 1.812 .381 2.062 1.634 1.518 25 J 1.709 1.6250 2.323 1.760 1.710 2.000 .381 2.188 1.759 1.642 Millimeters Shell Size MS Shell Size code A• +.00 –.25 C Max D +.25 –.00 1 D +.00 –.25 1 H Hex +.43 –.41 L Max S ±.25 T• +.25 –.00 KK +.28 –.00 9 A 16.99 30.45 17.78 17.02 22.23 9.07 26.97 17.70 16.31 11 B 19.53 35.20 20.96 19.59 25.40 9.07 31.75 20.88 19.46 13 C 24.26 38.38 25.65 24.26 30.18 9.07 34.93 25.58 22.66 15 D 27.53 41.55 28.83 27.56 33.32 9.07 38.10 28.80 25.86 17 E 30.68 44.73 32.01 30.73 36.53 9.07 41.28 31.98 29.01 19 F 33.86 49.50 35.18 33.91 39.67 9.68 46.02 35.15 32.21 21 G 37.06 52.65 38.35 37.08 42.80 9.68 49.23 38.28 35.36 23 H 40.01 55.85 41.53 40.26 46.02 9.68 52.37 41.50 38.56 25 J 43.41 59.00 44.70 43.43 50.80 9.68 55.58 44.68 41.71 All dimensions for reference only 34 RED BAND † H Printed Circuit Board B THREAD D2 KK A• Crimp Rear Release Matrix 83723 III D1 • D shaped panel cut-out dimensions Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace TVSIY (D38999/25) – Hermetic III Stainless Steel Solder Mounting Receptacle I I 25 9-35 X-X X-X KK Dia +.03 –.13 17.07 B X X (453) (XXX) NA Millimeters Inches KK Dia +.011 –.005 Shell Size MS Shell Size Code L +.28 –.00 M +.15 –.13 GG Dia. +.28 –.25 A .6250 .806 .125 .750 .672 9 A 20.47 3.18 19.05 B .7500 .806 .125 .844 .781 11 B 20.47 3.18 21.44 19.84 13 C .8750 .806 .125 .969 .906 13 C 20.47 3.18 24.61 23.01 D 1.0000 .806 .125 1.094 1.031 15 D 20.47 3.18 27.79 26.19 E 1.1875 .806 .125 1.218 1.156 17 E 20.47 3.18 30.94 29.36 19 F 1.2500 .806 .125 1.312 1.250 19 F 20.47 3.18 33.32 31.75 21 G 1.3750 .806 .125 1.438 1.375 21 G 20.47 3.18 36.53 34.93 23 H 1.5000 .838 .156 1.563 1.500 23 H 21.29 3.96 39.70 38.10 25 J 1.6250 .838 .156 1.688 1.625 25 J 21.29 3.96 42.88 41.28 Printed 26500 Pyle Circuit Board 15 17 5015 9 11 Crimp Rear Release Matrix GG Dia. +.011 –.010 Matrix Pyle RED BAND † †Red band indicates fully mated M +.006 –.005 P X X TVSHIY (D38999/27) – Hermetic, Stainless Steel Weld Mounting Receptacle L GG M PART # To complete, see how to order pages 22-24. Connector Type HI HI 27 Service Shell Size Class & Insert Arrg Y YN X 9-35 X-X X-X Contact Alternate Special Type Position Variations P X X B X X (453) (XXX) NA B THREAD RED BAND † †Red band indicates fully mated GG Dia. +.011 –.010 Shell Size L +.28 –.00 M +.15 –.13 GG Dia. +.25 –.00 A .6250 .806 .125 .973 9 A 20.47 3.18 24.71 B .7500 .806 .125 1.095 11 B 20.47 3.18 27.81 13 C .8750 .806 .125 1.221 13 C 20.47 3.18 31.01 15 D 1.0000 .806 .125 1.347 15 D 20.47 3.18 34.21 17 E 1.1875 .806 .125 1.434 17 E 20.47 3.18 36.42 19 F 1.2500 .806 .125 1.579 19 F 20.47 3.18 40.11 21 G 1.3750 .806 .125 1.721 21 G 20.47 3.18 43.71 23 H 1.5000 .838 .156 1.886 23 H 21.29 3.96 47.90 25 J 1.6250 .838 .156 1.973 25 J 21.29 3.96 50.11 Options Others 9 11 Contacts M +.006 –.005 MS Shell Size Code High Speed Shell Size Millimeters Inches MS B Thread Shell Class 2A L Size 0.1P-0.3L-TS +.011 Code (Plated) –.000 Fiber Optics TVS TVS D38999/ Shell Style EMI Filter Transient .375 MAX 9.53 MAX 83723 III Y YN X .375 MAX 9.53 MAX GG MS B Thread Shell Class 2A L Size 0.1P-0.3L-TS +.011 Code (Plated) –.005 Contact Alternate Special Type Position Variations 26482 B THREAD Service Shell Size Class & Insert Arrg Matrix 2 TVS TVS D38999/ Shell Style SJT Connector Type I To complete, see how to order pages 22-24. KK Shell Size II PART # M .031+.006 –.005 .79 +.15 –.13 38999 L All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 35 Series III, TV Breakaway Fail Safe Connectors Quick-Disconnect with an Axial Pull of Lanyard II I Matrix Pyle 26482 Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Amphenol Aerospace 36 Amphenol® Tri-Start Breakaway Fail Safe Connectors provide unequaled performance in environments requiring instant disengagement. Designed to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard, the “Breakaway” Fail Safe connector family offers a wide range of electrical and mechanical features: • Instant decoupling and damage free separation • Completely intermateable with standard receptacles (D38999/20 and /24) • Inventory support commonality through the use of standard insert arrangements and contacts Breakaway un-mating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away TYPE 2 TYPE 6 TYPE 1 from the receptacle. Coupling segments Amphenol offers a variety of lanyard plug styles including MIL-STD-1760 on the plug then move away from the mating types 1, 2 and 6 for Stores Management applications. receptacle while expanding, thus releasing the receptacle. After completion of the un-mating sequence, spring compression returns the sleeve and segments to their original positions. Un-mating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The Tri-Start Breakaway Fail Safe connector exceeds the MIL-Spec Series III requirements for EMI/EMP shielding and features include: • Solid metal-to-metal coupling • EMI grounding fingers • Conductive finishes Amphenol Breakaway Fail Safe connectors are qualified to MIL-DTL-38999/29, /30 and /31 (for MIL-STD-1760 Stores Management applications). In fact, Amphenol offers more qualified Breakaway shell size and insert combinations than any other QPL supplier. In addition to standard Breakaway connectors, Amphenol also manufactures custom breakaway connectors including those with: • Highly durable non-metallic operating sleeves in a variety of lengths and diameters • Increased pull-force capability • Low-profile designs • Custom lanyard lengths and backshells • Low force separation capabilities • Low insertion/separation force contacts • Non-cadmium finishes Whether you need a standard Breakaway, one of our custom Breakaways or, a unique Breakaway design, please contact your local Amphenol representative. Contact Amphenol Aerospace for more information on breakaway, quick-disconnect connectors. Other Amphenol circular families (MIL-DTL-26482, MIL-DTL-83723) also offer breakaway quick-disconnect connectors. See accessories for breakaway connectors on page 90. Breakaway with Coax Contacts Special configuration Fail Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and “wing arms” have been added for manual actuation accessibility by gloved astronauts. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace D38999/29 & D38999/30 – Series III Shell Style Contact Type/ Alternate Insert Rotation E X X X P X X X (Pins Only) (Sockets Only) SJT 29 X-X X-X X-X Lanyard Length Code 26482 Matrix 2 METAL .359 MAX 9.12 MAX BLUE BAND † V THREAD METRIC 2.375 MAX 60.33 MAX LANYARD LENGTH (See Lanyard Length Table) †Blue band indicates rear release contact retention system Inches D Max Accessory Dia. 11 B 1.846 1.109 13 C 1.972 1.250 15 D 2.079 1.375 17 E 2.205 1.500 19 F 2.301 1.625 21 G 2.472 1.750 23 H 2.594 1.875 25 J 2.705 2.000 MS Shell Size Code B Max D Max Accessory Dia. V Thread Metric B 46.89 28.17 M15X1.0-6g C 50.09 31.75 M18X1.0-6g 15 D 52.81 34.93 M22X1.0-6g 17 E 56.01 38.10 M25X1.0-6g 19 F 58.45 41.28 M28X1.0-6g 21 G 62.79 44.45 M31X1.0-6g 23 H 65.89 47.63 M34X1.0-6g 25 J 68.71 50.08 M37X1.0-6g Options Others 11 13 Contacts Shell Size High Speed Millimeters Fiber Optics B Max EMI Filter Transient MS Shell Size Code Printed 26500 Pyle Circuit Board 1.781 MAX 45.24 MAX 5015 B LANYARD PULLED TAUT AGAINST A .500 ±.031 12.70 ±.79 DIA MANDREL Crimp Rear Release Matrix D 83723 III Matrix Pyle .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE Shell Size I To complete, D38999 29 see how to order D38999 30 pages 38-39. 88 5565 91 5565 Shell Size & Insert Arrg 38999 Connector Type II PART # III TV Breakaway Fail Safe-Crimp, Metal Lanyard Release Plug All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 37 I Matrix Pyle Matrix 2 26482 83723 III 5015 Crimp Rear Release Matrix 26500 Pyle Printed Circuit Board EMI Filter Transient Fiber Optics Contacts High Speed Options Others 38 TV D38999/29 & D38999/30 – Series III Breakaway Fail Safe Lanyard Release Plugnumber... Options Military Easy Steps to build a part 1. II SJT 38999 III Amphenol Aerospace 2. 3. 4. 5. DOD Number Prefix Spec Sheet Number Service Class Shell Size Insert Arrangement D38999/ 29 F E 6 6. 7. Lanyard Length Alternate Keying Code Position P N Step 1. DOD Number Prefix D38999/ designates MIL-DTL-38999, Series III, Tri-Start Connector Step 3. Select a Service Class Step 2. Select a Specification Sheet Number 29 30 Designates Lanyard Release Plug with pin contacts Designates Lanyard Release Plug with socket contacts Step 4. & 5 Insert Availability Commercial Basic Part# Shell & Insert Arrg. Code Shell SizeInsert Arrangement 88/91-556508 06 11-2 11-35 11-98 13-4 13-8 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-97 17-2 17-6 17-8 17-26 17-35 17-99 19-11 19-18 19-28 19-32 19-35 21-11 21-16 21-35 21-39 21-41 23-21 23-35 23-53 23-54 23-55 25-4 25-7 25-8 25-19 25-20 25-24 25-29 25-35 25-43 25-46 25-61 25-90 07 10 11 14 13 18 23 22 19 20 21 33 27 28 29 30 31 37 41 38 39 40 47 48 49 51 50 57 58 59 61 60 71 63 64 66 74 72 67 68 69 65 70 73 Military Shell Size- Insert Arrangement * * * * * * * * * * * * * E-2 E-6 E-8 E-26 E-35 E-99 F-11 F-18 F-28 F-32 F-35 G-11 G-16 G-35 G-39 G-41 H-21 H-35 H-53 * * J-4 J-7 J-8 J-19 J-20 J-24 J-29 J-35 J-43 * J-61 J-90 Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB@10 GHz specification min., 48 hour salt spray, 200°C Designates corrosion resistant olive drab cadmium W plate aluminum, 500 hour extended salt spray, EMI –50dB@10 GHz specification min., 175°C F Service Rating Total Contacts I M 2 13 I I I M I II I I I M I M I II I M I II M I I M I II M I I II M I M I I M/Twinax Twinax I N I I M I I I I 6 4 8 22 10 5 15 18 19 37 12 39 6 8 26 55 23 11 18 28 32 66 11 16 79 39 41 21 100 53 53 55 56 99 8 19 30 24 29 128 43 46 61 46 Contact Size 22D 20 16 12 12 Coax 8 Coax 8 Twinax 2 13 6 4 8 22 10 14 18 19 5 1 37 8 4 38 1 6 8 26 55 21 2 11 26 32 2 14 4 66 11 16 79 37 41 2 21 100 53 40 9 55 48 4 8 97 2 8 19 10 13 12 29 4 3 12 128 23 40 61 40 20 4 2* 4 2 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com *Not Mil Qualified Amphenol Aerospace D38999/29 & D38999/30 – Series III TV Breakaway Fail Safe Lanyard Release Plug 2. 3. 4. 5. SJT 6. 88 5565 29 0 E P Designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C 91 Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C 5565 Designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug MIL-DTL-38999, see insert availability chart on page 38. Step 4. Required Field 0 The required field is always a 0 Step 5. Select a Lanyard Length Code See Table II (to the left) for lanyard length code number. Alternate Keying Position P designates pin, S designates socket for normal positioning of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or S) is used. See alternate positioning on page 24, then convert to Amphenol Commercial coding by the following chart. Pin Contacts Socket Contacts MS Letter Amphenol letter MS Letter Amphenol Letter PN P (normal) SN S (normal) SA H I SB J PC K SC L PD M SD N PE R SE T Contacts G High Speed PA PB Fiber Optics For alternate positions of connector (to prevent cross-mating) see alternate positioning on page 24. (N indicates normal) EMI Filter Transient Step 6. Select a Contact Type/Alternate Keying Position Step 7. Military Printed 26500 Pyle Circuit Board Step 3. Select a Commercial Shell Size & Insert Arrangement Code 5015 Step 2. Select a Connector Type Identification Crimp Rear Release Matrix These are standard finishes. Consult Amphenol Aerospace, Sidney, NY for other variations. 83723 III 88 Matrix Pyle Step 1. Select a Service Class 26482 Shell Size & Service Connector Type Required Lanyard Contact Type/AlterClass Identification Insert Arrg. Code Field Length Code nate Keying Position Matrix 2 Lanyard Length (mm) ± 6.0 102 115 127 140 153 166 178 191 203 216 229 242 254 267 280 293 305 318 331 356 381 407 432 458 Lanyard Length Code For Part Number A B C D E F G H I J K L M N P R S T U V W X Y Z 38999 Ordering procedure for example part number 88-556529-EP is shown below: I Lanyard Length (in.) ± .236 4.016 4.528 5.000 5.512 6.024 6.535 7.008 7.520 7.992 8.503 9.016 9.528 10.000 10.512 11.024 11.535 12.008 12.520 13.031 14.016 15.000 16.024 17.008 18.031 FAIL SAFE 88-5565( ) & 91-5565( ) 1. Table II II Lanyard Length Code Easy Steps to build a part number... Commercial III Step 6. Military/ Commercial Options Others Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 39 Amphenol Aerospace D38999/31 for MIL-STD-1760 – Series III II 2.000 MAX 50.80 MAX ACCESS. DIA .359 MAX 9.12 MAX 2.000 MAX 50.80 MAX ACCESS. DIA 2.008 MAX 51.00 MAX D38999/31 .359 MAX 9.12 MAX ** 2.705 MAX 68.71 MAX 88-555875/76 91-555875/76 Type 6 88-558518/19 91-558518/19 Type 2 Type 1 T3W-16B25-XXXX *To order by Commercial Part numbers consult Amphenol. METRIC THREAD M37X 1.0-6g0.100R 1.687 MAX 42.85 MAX 2.030 MAX 51.56 MAX BLUE BAND † METRIC 1.781 MAX THREAD 45.24 MAX M37X 2.375 MAX 1.0-6g 60.33 MAX 0.100R LANYARD LENGTH (See Lanyard Length Table) LANYARD LENGTH (See Lanyard Length Table) 5015 26500 Pyle .280 MIN 7.11 MIN FULL THREAD Tri-Start Lanyard Separation Forces .359 MAX 9.12 MAX Shell Size Straight Plug (lbs. max.) 15 Degree Pull (lbs. max.) 25 90 100 TYPE 1 (LONGER SHELL) 2.000 MAX 50.80 MAX ACCESS. DIA Printed BLUE BAND † TYPE 2 TYPE 6 Circuit Board EMI Filter Transient Fiber Optics Contacts High Speed .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE ** INSERT AVAILABILITY FAIL SAFE D38999/31 FOR MIL-STD-1760 2.008 MAX 51.00 MAX METRIC THREAD M37X 1.0-6g0.100R A S BLUE BAND † † Blue band indicates rear release 2.499 MAX 63.47 MAX B R contact retention system ** Lanyard pulled taut against a .500 ± .13 dia. Mandrel All dimensions for reference only LANYARD LENGTH (See Lanyard Length Table) C Z P M 3 Pin Contact Data for MIL-STD-1760 D T 5 4 Y N X 1 U F 2 W V G K Contact E 6 7 L H J Insert Arrangement Service Rating Total Contacts 20 16 12 (Coax) 8 (Twinax) 25-20 N 30 10 13 4 3 25-20 Primary Interface Signal Set Contacts for 25-20 Pattern Number Shell Arrg. of Size Service Size Number Contacts Contacts Rating 3 8 Twinax 25 -20 Options Others 40 *Part number reference. To complete, see how to order page 41. I .100 MAX 2.54 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE Matrix Pyle 26482 PIN CONTACTS ONLY, SHELL SIZE 25 ONLY Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III TV Breakaway Fail Safe – Crimp, Metal Lanyard Release Plug 4 12 Coax 13 16 N 10 20 N A Standard Contacts Contact Location Pin Socket A, H, K M39029/90-529 M39029/91-530 2,3 M39029/28-211 M39029/75-416 W, 5 M39029/102-558 M39029/103-559 C, D, E, F, J, M, N, M39029/58-364 M39029/56-352 P, R, T, U, Y, Z B, G, L, S, V, X, 1, 4, M39029/58-363 M39029/56-351 6, 7 B H J C G L K D F E 25-11 Auxiliary Power Signal Set Contact Legend Contact Size Insert Arrangement Service Rating Total Contacts 20 10 (power) 25-11 N 11 2 9 8 (twinax)10 (power)12 (coax) 16 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 20 D38999/31 for MIL-STD-1760 – Series III III TV Breakaway Fail Safe for Stores Management Applications- Lanyard Release Plug Amphenol Aerospace I Ordering procedure for example part number D38999/31WE20PN1 is shown below: SJT 2. 3. Service Class W Spec Sheet Number 31 4. 5. 6. Lanyard Length Code E Insert Arrangement 20 Contact Style 6. Contact Style – P & A are Valid Options 31 Designates Lanyard Release Plug for MIL-STD-1760 with pin contacts 3. Select a Service Class Designates P Replaces the “no designation” option in the PIN on revision C and earlier revision of the Mil-Spec. A Designates supplied less contacts. 7. Alternate Keying Position W Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C Designates N Is required for normal position. 8. Type Number Type 1, 2 or 6. See drawings on page 40. For accessories for lanyard release plugs see page 90. Lanyard Lanyard Length Length (in.) ±.236 (mm.) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Options Others E F G H I J K L Contacts 153.0 166.0 178.0 191.0 203.0 216.0 229.0 242.0 High Speed ± 6.0 6.024 6.535 7.008 7.520 7.992 8.504 9.016 9.528 Lanyard Length Code for Part Number Fiber Optics 4. Select a Lanyard Length Code EMI Filter Transient F Electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C Printed 26500 Pyle Circuit Board Designates Designates 5015 2. Specification Sheet Number Crimp Rear Release Matrix MIL-DTL-38999, Series III Tri-Start Connectors 83723 III 5. Select an Insert Arrangement Only 11 or 20 are available contact arrangement numbers. See page 40. Designates D38999/ 8. Matrix Pyle 1. Select a DOD Number Prefix P 7. Alternate Keying Type Position Number N 1 26482 1. Matrix 2 Easy Steps to build a part number... Military DOD Number Prefix D38999/ 38999 II HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/31 41 II I Matrix Pyle 26482 Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Amphenol Aerospace 42 D38999 Type Hybrid Breakaway – Series III Crimp, Metal Shell with Composite Operating Sleeve, And Lower Profile Lanyard Release Plug New Hybrid Lanyard Breakaway Fail Safe connector with a composite thermoplastic outer operating sleeve for greater durability. This new hybrid breakaway is the breakaway of choice for the Navy F-18 program. Amphenol’s hybrid lanyard design offers greater durability over D38999 aluminum and composite designs because of its ability to handle abuse taken after weapons release. Other advantages include: • Lower profile compared to full metal breakaway Fail Safe connectors • Less weight This Hybrid Breakaway meets the applicable requirements of MIL-DTL-38999/31 including random & sine vibration, ice resistance, fluid immersion and hydrolytic stability tests. (Test reports are available upon request). Currently the hybrid breakaway is available in shell sizes 25 and 17. It uses standard inserts available for breakaway plugs sizes 25 and 17, and is also available with inserts 25-20 and 25-11 for MIL-STD-1760. Consult Amphenol Aerospace for ordering of the new hybrid breakaway connectors. These hybrid connectors will accommodate the standard backshells for breakaway connectors shown on page 90. New Hybrid Lanyard Release Plugs (Metal inside shells and Composite, lower profile outer sleeves) Stores Management Type II, Rail Launch Plugs and receptacles that meet MIL-STD-1760 Amphenol provides a Breakaway Rail Launch connector that is designed for use on aircraft that carry rail launch missiles such as AMRAAM. These connectors are designed for blindmating of stores on rail launch applications. They consist of a buffer plug and a missile receptacle that meet the specifications of MIL-STD-1760 Stores Management. Other features and benefits include: • Designed to MIL-C-83538 specifications • Bayonet and push pull coupling • Use standard MIL-DTL-38999 crimp termination with power, coax and twinax contacts also available • Buffer provides flame barrier • Buffers are replaceable Consult Amphenol Aerospace for more information and ordering. Stores Management Type II Rail Launch Connectors Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace HD38999 High Density Connectors Introduction III A connector that has the II connections... I High Density SJT 26482 Matrix 2 The HD38999 family of connectors was designed to work with existing mil-specified 38999 shells. To the end users familiar with standard 38999 connectors, this family of high density connectors will look, feel, and perform just like the mil-qualified connectors. Utilizing an existing mil-qualified 39029 size 23 contact and mil-qualified shells, the new system will be, in many cases, a drop-in connector. Even though the HD38999 has 30% more contacts, it still performs to minimum electrical requirements of standard 38999 connectors. 7 3 55 15 8 7 6 10 1 8 9 2 3 4 32 3 15 41 49 58 42 50 46 40 47 5 6 7 88 32 4 16 8 24 31 39 25 24 32 11-19 13-32 53 55 66 59 71 67 52 72 15-55 73 17-73 19-88 1 3 4 11 20 12 1 1 5 12 13 22 22 23 32 33 43 56 66 44 55 67 78 79 89 90 99 100 108 21-121 116 117 121 33 45 58 70 83 95 108 120 131 23-151 59 148 151 72 86 60 73 101 87 115 128 142 102 116 129 143 155 156 167 168 176 177 147 141 45 46 25-187 184 185 187 Options Others 109 21 32 44 57 69 82 94 107 119 130 140 Contacts 14 33 11 High Speed 6 32 21 4 5 Fiber Optics 9-9 17 29 19 17 9 5 2 14 84 16 25 33 16 EMI Filter Transient 18 1 13 73 9 4 10 1 12 Printed 26500 Pyle Circuit Board 31 2 3 1 18 1 30 1 5015 Shell Sizes (Front of Pin Insert Shown) Specifications, descriptions and illustrations in this literature are as accurate as known at the time of publication, but are subject to change without notice. 11 • Sealed • Filtered Crimp Rear Release Matrix • Aluminum • Composite • Stainless Steel 83723 III Goes from 9 to 187 contacts! Matrix Pyle High Density Interconnects For more information e-mail: [email protected] 38999 H 38999 Front of Pin Insert Shown. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 43 II SAE AS39029, SIZE 23 22 AWG 24 AWG 26 AWG 28 AWG Temperature Range: -65C to 175C CRIMP BARREL DIAMETER CRIMP BARREL 5.0 AMPS 3.0 AMPS 2.0 AMPS 1.5 AMPS (Inches) .034-.036 Depth (Inches).151-.155 Insulation Resistance: 5000 megohms min.@ 500 VDC 25C Dielectric Withstanding Voltage: 1000 VRMS @ Sea level Easy Steps to build a part number... HD38999 5015 26500 Pyle Printed Circuit Board EMI Filter Transient Fiber Optics Contacts High Speed Options Others How to Order Note: Wire insulation diameter greater than 0.045 inches is too large for the extraction tool to work properly. Connector damage is possible. Contact Part Numbers Crimp Tool - Daniels M22520/2-01 Size 23 Sockets 10-597330-735 Positioner - Daniels M22520/2-13 – Pins Size 23 Pins 10-597331-735 Daniels M22520/2-16 – Sockets Sealing Plugs 10-405996-222 (M27488-22-2) Insertion/Removal Tool - Glenair 809-088 1. 2. 3. 4. 5. 6. 7. Connector Type Shell Styles Service Class Shell Size – Insert arrangement Contact Type Alternate Positions PCB Options (P)TV 06 RW 23-151 P B (P25) Step 6. Select an Alternate Position Step 1. Select a Connector Type TV TVP (P) A, B, C, D, E, blank for normal Designates Tri-Start Series Connector Back panel mounted receptacle Potted version Shell Size Step 2. Select a Shell Style 00 01 06 07 Designates Wall mount receptacle Line receptacle Straight plug Jam nut receptacle Step 3. Select a Service Class RF RW RK DT ZN Designates Electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10GHz specification min., 48 hour salt spray, 175°C Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB @ 10GHz specification min.,175°C Corrosion resistant stainless steel, plus 500 hour salt spray resistance, EMI –45 dB @ 10 GHz specification min., 175°C Durmalon plated, alternative to Cadmium. Corrosion resistant, 500 hour extended salt spray, EMI -50dB @ 10GHz specification min. without CR6 Zinc-Nickel Alternative to Cadmium corrosion resistant, 500 hour salt spray, Conductive, -65°C to +175°C MAIN KEYWAY Step 4. Select a Shell Size – Insert Arrangement Shell Sizes are MIL-DTL-38999, Series III, plus newer High Density insert arrangements Shell Size 9– 11 – 13 – 15 – 17 – Insert Shell Insert Arrangement Size Arrangement 9 19 – 88 19 21 – 121 32 23 – 151 55 25 – 187 73 RECEPTACLE (front face shown) ˚ ˚ AR BSC BR BSC ˚ DR BSC Designates Pin contacts Socket contacts MAIN KEYWAY ˚ BP BSC (front face shown) N* A B 9 C D E N* 11, A 13, B and C 15 D E N* 17 A B and C 19 D E N* 21, A 23, B and C 25 D E AR° or AP° BSC 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 BR° or BP° BSC 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 CR° or CP° BSC 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 DR° or DP° BSC 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 Step 7. Select a PCB Contacts ˚ AP BSC PLUG Key & keyway arrangement identification letter A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. ˚ CR BSC Step 5. Select a Contact Type P S 44 HD38999 High Density Connectors WIRE BARREL RANGES/CURRENT CAPABILITY I Matrix Pyle 26482 CRIMP CONTACT SIZE Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Amphenol Aerospace ˚ CP BSC ˚ DP BSC Pin Socket Designates P1 S1 PCB tail stickout .100” nominal +/-.040 inch P15 S15 PCB tail stickout .150” nominal +/-.040 inch P2 S2 PCB tail stickout .200” nominal +/-.040 inch P25 S25 PCB tail stickout .250” nominal +/-.040 inch Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace New, Featured Products Amphenol Aerospace 38999 Fiber Optics Contacts High Speed Options Others in a relatively small circular connector package with all the advantages of the MILDTL-38999 series III connector. EMI Filter Transient Amphenol offers a multi-channel circular connector with high density MT fiber optics. High fiber density Printed 26500 Pyle Circuit Board MT Ferrule Connectors Page 359 5015 New/Featured 83723 III Solution: Higher contact density and custom stand-off shell designs 26482 Solution: Fiber Optic Termini & Connector that meet ARINC specifications New/Featured Filter Connector with High Density Patterns Page 289 New High Density Patterns are available in Filter 38999 connectors in standard Mil-Spec or filter length shells. They provide 30% more contact that standard insert arrangement patterns. See page 43 for ordering information. Crimp Rear Release Matrix ARINC 801 Connectors Page 356 Designed for use in Amphenol ARINC 801 fiber optic connectors manufactured to comply with ARINC 801. Genderless terminus allows for use on both sides of a connector. Solution: 30% more contact density in 38999 Series III Shells Matrix Pyle New/Featured New/Featured New HD38999 (High Density, Crimp) Plugs and receptacles Page 43, 44 The HD38999 family of connectors was designed to work with existing Mil-specified 38999 shells. The HD38999 has 30% more contacts, it still performs to minimum electrical requirements of standard 38999 connectors. Matrix 2 Solution: Higher amperage capability in Matrix MIL-DTL-5015 SJT New/Featured Matrix MIL-DTL-5015 with RADSOK® Contacts Page 193 A special design of the Matrix MIL-DTL-5015, Series II connectors has added high amperage with the RADSOK® contacts in the plug instead of standard rear release crimp contacts. I Solution: Navy F-18 program needed a break away plug that would have greater durability in weapons release application. II New/Featured Breakaway Hybrid, Low Profile Lanyard Release Plug Page 42 New Hybrid Lanyard Breakaway Fail Safe Connector with a composite thermoplastic outer operating sleeve for greater durability. III Amphenol has become the leader in interconnection products through its long history of engineering expertise for product solution solving. New and innovative solutions are under development every day within our highly skilled engineering departments who are teamed with marketing product managers and production specialists. They are always striving to meet new customer requirements in ever changing markets. The teams have a customer-driven approach to produce the end result: quality interconnect products that meet or exceed customer demands. Solution: Higher Density Fiber Optics in MIL-DTL-38999 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 3 MIL-DTL-38999 Series III, II, I, and SJT Accessories, Contacts, and Tools Series II JT Series I LJT SJT I 38999 II SJT Amphenol Aerospace is the leader in Interconnect solutions and provides companies with a product portfolio of connectors, accessories, cable assemblies and system integration for most applications across various industries. With connectors conforming to Military, Aerospace and Industrial standards in US, Europe and Asia, Amphenol assumes the leadership in meeting the interconnect needs of these market segments. III Series III TV Amphenol Aerospace 26482 Matrix 2 83723 III Matrix Pyle 5015 Crimp Rear Release Matrix •Backshells Accessories •Dummy Contacts •Wire Combs •Receptacle Protection Cap •Plug Protection Cap •Dummy Receptacle •Cable Clamps •Contacts-Printed Circuit Board Wire Wrap •Header Assembly •Receptacle Protection Cap •Plug Protection Cap •Strain Relief (Solder/Crimp Type) •Contacts-Printed Circuit Board Wire Wrap •Header Assembly • Receptacle Protection Cap • Plug Protection Cap • Dummy Receptacle • Cable Clamps • Contacts-Printed Circuit Board Wire Wrap • Header Assembly Application Tools • Crimp Tools • Insertion Tools • Removal Tools SJT Application Tools Options Others • Receptacle Protection Cap • Plug Protection Cap • Dummy Receptacle • Cable Clamps Contacts • Crimp Tools • Insertion Tools • Removal Tools • Crimp Tools • Insertion Tools • Removal Tools High Speed Application Tools Application Tools Fiber Optics MIL-DTL-38999 Series I LJT EMI Filter Transient MIL-DTL-38999 Series II JT Printed 26500 Pyle Circuit Board MIL-DTL-38999 Series III TV Tri-Start • Crimp Tools • Insertion Tools • Removal Tools Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 89 26482 Backshells, Dummy Contacts, Wire Combs II Series III TV Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol Breakaway connectors. Low Profile Backshells in shell size 25 with the following features: • Olive drab cadmium finish • 90 degree termination • Low profile design with three heights ranging from 1.010 to 1.660 • Rear access covers to help ease harness assembly and repairability • Amphenol part numbers: 10-640000-XXX 26500 Pyle 5015 Crimp Rear Release Matrix Matrix Pyle 83723 III 38999, Series III TV Breakaway Fail Safe I Matrix 2 SJT 38999 III Amphenol Aerospace Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board Backshells are offered for use with Breakaway Fail Safe Connectors in three heights. 90 Dummy Contacts • Available in size 12 and size 8 • Provide a cost effective alternative for sealing unused contact cavities • Size 8 part number: T3-4008-59P • Size 12 part number: T3-4012-59P Wire Combs • Available for the 25-20 insert pattern to help to stabilize and prevent contact side loading • Amphenol part number: 21-33626-XXX For information on how to order these accessory products for Breakaway Fail Safe connectors consult Amphenol Aerospace. Accessory products for Breakaway Connectors: Dummy Contacts and Wire Combs Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace MIL-DTL-38999, Series III TV Receptacle Protection Cap III Series III TV I 38999 II SJT 26482 *10-552943-XXX B Printed 26500 Pyle Circuit Board 6.000 APPROX 152.40 APPROX B *10-553120-XXX 3.500 APPROX 88.90 APPROX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552943-119 B Dia. Max. .875 1.000 1.125 1.250 1.438 1.500 1.625 1.750 1.875 Inches D Dia. +.010 –.000 .703 .844 1.016 1.141 1.266 1.391 1.516 1.641 1.766 Millimeters Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG All dimensions for reference only. For MS protection caps, see page 95. MS Shell Size Code B Dia. Max. D Dia. +.25 A B C D E F G H J 22.23 25.40 28.58 31.75 36.53 38.10 41.28 44.45 47.63 17.86 21.44 25.81 28.98 32.16 35.33 38.51 41.68 44.86 –.00 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Options Others Consult Amphenol Aerospace for availability of stainless steel protection caps. Shell Size 9 11 13 15 17 19 21 23 25 Contacts 10-No Suffix High Speed Finish Fiber Optics A Thread Class 2B 0.1P-0.3L-TS .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 EMI Filter Transient Shell Size 9 11 13 15 17 19 21 23 25 5015 D *10-553970-XXX Crimp Rear Release Matrix .797 MAX 20.24 MAX A *10-553310-XXX 83723 III .578 MAX 14.68 MAX Matrix Pyle .167 +.010 –.005 4.24 +.25 –.13 6.000 APPROX 152.40 APPROX B A Matrix 2 .797 MAX 20.24 MAX A 91 MIL-DTL-38999, Series III TV Plug Protection Cap I II Series III TV 26482 Matrix 2 SJT 38999 III Amphenol Aerospace *10-552944-XXX .167 +.010 –.005 4.24 +.25 –.13 N Matrix Pyle 5.000 APPROX 127.00 APPROX D 1.166 MAX 29.62 MAX B 5015 Crimp Rear Release Matrix 83723 III 1.166 MAX 29.62 MAX B *10-553998-XXX N Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5.000 APPROX 127.00 APPROX 92 * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552944-119 Shell Size 9 11 13 15 17 19 21 23 25 A Thread Class 2B 0.1P-0.3L-TS .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 D Dia. +.010 –.000 .516 .641 .766 .891 1.016 1.141 1.266 1.343 1.516 Inches N Dia. Max. .895 1.000 1.171 1.299 1.436 1.543 1.670 1.787 1.914 Millimeters Finish 10-No Suffix Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG Consult Amphenol Aerospace for availability of stainless steel protection caps. All dimensions for reference only. For MS protection caps, see page 95. Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J D Dia. +.25 –.00 13.11 16.28 19.46 22.63 25.81 28.98 32.16 34.11 38.51 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com N Dia. Max. 22.73 25.40 29.74 32.99 36.47 39.19 42.42 45.39 48.62 Amphenol Aerospace MIL-DTL-38999, Series III TV Dummy Receptacle III Series III TV 26482 Matrix 2 W 5015 .005 M Crimp Rear Release Matrix T 4 PLACES B THREAD 10-No Suffix Electroless Nickel -XXG .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 .938 1.031 1.125 1.219 1.312 1.438 1.562 1.688 1.812 –.006 MS Shell Size Coded 9 11 13 15 17 19 21 23 25 A B C D E F G H J M +.51 –.00 20.88 20.88 20.88 20.88 20.88 20.88 20.09 20.09 20.09 All dimensions for reference only .098 .098 .098 .098 .098 .098 .125 .125 .125 R1 R2 S ±.25 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 23.83 26.19 28.58 30.96 33.32 36.53 39.67 42.88 46.02 T +.20 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 W ±.25 –.15 2.49 2.49 2.49 2.49 2.49 2.49 3.18 3.18 3.18 Millimeters TT +.20 –.15 5.49 4.93 4.93 4.93 4.93 4.93 4.93 6.15 6.15 Options Others Shell Size .128 .128 .128 .128 .128 .128 .128 .154 .154 TT ±.008 –.006 .216 .194 .194 .173 .194 .194 .194 .242 .242 Contacts -XX9 R2 W ±.010 High Speed Olive Drab, Cadmium, Nickel base R1 T ±.008 Fiber Optics Finish Inches S ±.010 EMI Filter Transient 9 11 13 15 17 19 21 23 25 Printed 26500 Pyle Circuit Board .13 M * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-553974-119 M +.020 –.000 .822 .822 .822 .822 .822 .822 .791 .791 .791 83723 III M R2 2 PLACES MS Shell B Thread Size Coded 0.1P-0.3L-TS (Plated) A .6250 B .7500 C .8750 D 1.0000 E 1.1875 F 1.2500 G 1.3750 H 1.5000 J 1.6250 Matrix Pyle R1 2 PLACES Shell Size SJT S 2 PLACES TT 4 PLACES I * 10-553974-XXX 38999 II Part number reference. See note below to complete. Designates true position dimensioning Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 93 MIL-DTL-38999, Series III TV Cable Clamps I II Series III TV SJT 38999 III Amphenol Aerospace 26482 Matrix 2 L Straight Style *10-552681-XXX metal coupling KK FF Matrix Pyle KK V THREAD 5015 26500 Pyle Printed Circuit Board EMI Filter Transient Fiber Optics Contacts High Speed Options Others .270 +.010 –.020 6.86 +.25 –.51 U Crimp Rear Release Matrix 83723 III V THREAD F1 F2 90 Degree Elbow Style *10-552682-XXX metal coupling LL .270 +.010 –.020 6.86 +.25 –.51 F1 F2 VIEW AT A FF A * To complete order number, see suffix chart below. Examples: Clamp with metal coupling nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119. Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J Finish Olive Drab, Cadmium Nickel Base F1 Min. Dia. Cable F2 Max. Dia. Cable L Max. U Max. .094 .141 .172 .203 .234 .265 .297 .328 .359 .203 .250 .323 .422 .500 .562 .625 .703 .765 1.431 1.431 1.431 1.431 1.431 1.431 1.492 1.492 1.492 .656 .688 .750 .859 .937 1.000 1.062 1.141 1.203 10-No Suffix -XX9 Electroless Nickel -XXG Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J Inches FF Dia. KK Dia. LL Max. Max. Max. .347 .394 .467 .566 .644 .706 .769 .847 .909 .629 .756 .883 1.011 1.138 1.265 1.393 1.488 1.616 1.015 1.062 1.125 1.328 1.392 1.453 1.609 1.656 1.719 F1 Min. Dia. Cable F2 Max. Dia. Cable L Max. U Max. V Thread Metric 2.39 3.58 4.37 5.16 5.94 6.73 7.54 8.83 9.12 5.16 6.35 8.20 10.72 12.70 14.27 15.88 17.86 19.43 36.35 36.35 36.35 36.35 36.35 36.35 37.90 37.90 37.90 16.66 17.48 19.05 21.82 23.80 25.40 26.97 28.98 30.56 M12X1-6H M15X1-6H M18X1-6H M22X1-6H M25X1-6H M28X1-6H M31X1-6H M34X1-6H M37X1-6H Millimeters FF Dia. KK Dia. LL Max. Max. Max. All dimensions for reference only. 94 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 8.81 10.01 11.86 14.38 16.36 17.93 19.53 21.51 23.09 15.98 19.20 22.43 25.68 28.91 32.13 35.38 37.80 41.05 25.78 26.97 28.58 33.73 35.36 36.91 40.87 42.06 43.66 Amphenol Aerospace MIL-DTL-38999, Series III TV Contacts, Sealing Plugs, Protective Caps III Series III TV 26482 5015 12 16 20 22D CTV Pins Military No. M39029/107-623 M39029/107-622 M39029/107-621 M39029/107-620 Supersedes – – – – PLASTIC PROTECTION CAPS Plug Receptacle Commercial No. 10-597073-2X 10-597069-2X 10-597065-2X 10-597061-2X CTV Sockets Military No. M39029/106-617 M39029/106-616 M39029/106-615 M39029/106-614 Supersedes – – – – MS METAL PROTECTION CAPS 10-70500-10 10-70500-12 10-70500-14 10-70500-16 10-70500-19 10-70500-20 21 10-70524-1 10-70500-22 21 G D38999/32W21X* D38999/33W21X* 23 H D38999/32W23X* D38999/33W23X* 25 J D38999/32W25X* D38999/33W25X* 23 10-70506-28 10-70500-24 25 10-70500-28 10-70524-1 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Options Others Military No. N/A N/A MS27488-8-3 M85049/81-10 MS27488-12-2 MS27488-16-2 MS27488-20-2 MS27488-22-2 MS27488-4-3 MS27488-0-3 * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol, Sidney, NY for more detailed information on ordering MS Metal protection caps. Contacts Commercial No. 10-482099-8 T3-4008-59P 10-405996-83 T3-4010-59P 10-405996-122 10-405996-162 10-405996-202 10-405996-222 10-405996-43 10-405996-03 MS Receptacle Protection Cap D38999/33W9X* D38999/33W11X* D38999/33W13X* D38999/33W15X* D38999/33W17X* D38999/33W19X* High Speed SEALING PLUGS Contact Size 8 (Coax) 8 (Twinax) 8 (Power) 10 (Power) 12 16 20 22D 4 0 MS Shell MS Plug Protection Cap Size Code A D38999/32W9X* B D38999/32W11X* C D38999/32W13X* D D38999/32W15X* E D38999/32W17X* F D38999/32W19X* Fiber Optics 10-70506-14 10-70506-16 10-70500-18 10-70500-20 10-70500-22 10-70500-24 Shell Size 9 11 13 15 17 19 EMI Filter Transient Shell Size 9 11 13 15 17 19 Printed 26500 Pyle Circuit Board Commercial No. 10-597072-2X 10-597068-2X 10-597064-2X 10-597058-3X 83723 III 1500 CYCLE CONTACTS FOR CTV, CLASSES H & J Contact Size Crimp Rear Release Matrix *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in MIL-DTL-38999 Series III connectors, see the High Speed Contact section of this catalog consult Amphenol, Sidney, NY ** For use with M17/M176-00002 cable. For other contact options available for use in Tri-Start connectors, (wire wrap, thermocouple, fiber optic) consult Amphenol. Matrix Pyle Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with SAE AS39029. For other finish variations, consult Amphenol. Matrix 2 8 (Coax)* 8 (Power) 8 (Twinax)** 10 (Power) 12 16 20 22D 4 0 TV/CTV Sockets Military No. Supersedes M39029/59-366 MS27535 NA NA M39029/91-530 N/A M39029/56-527 N/A M39029/56-353 MS27490-12 M39029/56-352 MS27490-16 M39029/56-351 MS27490-20 M39029/56-348 MS27490-22D N/A N/A N/A N/A SJT TV/CTV Pins Military No. Supersedes M39029/60-367 MS27536 Contact Factory NA M39029/90-529 N/A M39029/58-528 N/A M39029/58-365 MS27493-12 M39029/58-364 MS27493-16 M39029/58-363 MS27493-20 M39029/58-360 MS27493-22D N/A N/A N/A N/A I Contact Size 38999 II STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S 95 Universal “Header Assembly” for Flex Print or PC Board II Matrix Pyle 26482 Matrix 2 Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III MIL-DTL-38999, Series III TV, II JT, I LJT Series II JT Series I LJT I Series III TV SJT 38999 III Amphenol Aerospace Mounts to all MIL-DTL-38999 and *MIL-DTL-26482 Connectors Termination of PC tail connectors to a flex print or a printed circuit board represents a major cost in the manufacturing process for users. When adding flex or printed circuit board assemblies to an expensive filter or filter/transient protection connector, the total cost of a failed solder joint, a bent pin, or an unanticipated electrical failure becomes prohibitive. The universal header assembly from Amphenol provides for easy separation of the connector from the board on these occasions. The header assembly is comprised of a short pin/socket contact. The tail end of the contact is soldered to the through hole of the flex or printed circuit board. The socket is embedded in the insulator, making electrical contact with the printed circuit tail of the connector. Header Assemblies Provide Cost Savings Cylindrical Configuration Incorporation of the header assembly provides the user with time and cost saving potentials. These header assemblies can be vapor phase or wave soldered to flex or printed circuit boards prior to the receipt of the EMI/EMP connector. Headers can be installed to standard connectors, allowing for electrical testing that would adversely affect the sensitive diodes, MOV’s or capacitors in the EMI/EMP connectors. Expensive connector assemblies can be easily removed from and reattached to the header assembly as the manufacturing process dictates. • 3 PCB stickout dimensions are available. • Size 22 contacts use .175 thick headers • Size 16 to 20 contacts use .195 thick headers • Consult Amphenol, Sidney NY for additional configurations. • Headers for cylindrical connectors accommodate up to 128 pins. For MIL-DTL-38999 insert arrangements chart see pages 4-7 and insert drawings on pages 8-14. Fiber Optics EMI Filter Transient Mounting Applications Shell modifications are recommended, but are not necessary. The header assembly can be attached to connectors with standard flange placement or directly to the circuit board. The ideal application would involve either a single flange moved all the way to the rear of the connector or a double flange. Cinch nuts can be installed in either flange to allow easier mounting to the panel or the header assembly. The forward flange would mount the connector to the panel; the rear flange would be used to mount the header assembly. Various types of captivated or loose attaching screws can be utilized for unique applications. Amphenol universal headers are slotted to allow mounting to all series of MIL-DTL-38999 or MIL-DTL-26482* connectors without special alterations. They are of similar dimension as the flange of the mounting connector and are approximately .185 inches (4.70 mm) thick. * For information on Header Assemblies for MIL-DTL-26482 connector consult Amphenol, Sidney NY. Mounting to Rectangular ARINC Connectors • Headers for ARINC connector arrangements accommodate up to 150 pins • Consult Amphenol, Sidney, NY for ARINC configurations and detailed dimensions. Materials • Body is molded or machined from FR-4. • Electrical engagement areas of the header contact are plated with .00003 inches minimum of gold over .00005 inches minimum of nickel. See drawing of standard header on next page. Options Others Contacts High Speed Headers provide easy separation of the connector from the PC board. 106 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com MIL-DTL-38999, Series III TV, II JT, I LJT III Universal “Header Assembly” for Flex Print or PC Board Connectors Amphenol Aerospace Series II JT Series I LJT II I The drawing below shows the standard header assembly for use with MIL-DTL-38999 connectors. Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC configurations. SJT S R1 R2 G SIZE 22 CONTACT VIEW F Radius .094 .094 .094 .125 .125 .125 .125 .125 .125 R1 TP† .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 R2 TP† .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 B PCB STICKOUT (SEE SUFFIX CHART BELOW) SIZE 16 AND 20 CONTACT VIEW B PCB STICKOUT (SEE SUFFIX CHART BELOW) .050 .040 ± .001 (SIZE 20) .0625 ± .0010 (SIZE 16) G See Suffix Chart Assemblies containing Size 22 contacts only: .175 Assemblies containing Size16 or 20 contacts: .195 X Arrangement Number Suffix*** Insert Arrangement Suffix from MIL-STD-1560 or MIL-STD-1669 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Options Others *Shell size designation for MIL-DTL-38999 Series I, II, III and IV and MIL-DTL-26482 Series 1 and 2. Examples: Shell size 9 use 08. Shell size 25 use 24. ** Size 22 contacts available in all 3 stickout lengths. Size 16 and 20 contacts available only in .185 and .270 lengths. *** Insert arrangement 14-97 and 15-97 are not available at this time. Consult Amphenol, Sidney NY for information. Contacts Shell Size Designation* 08 10 12 14 16 18 20 22 24 Contact PCB Stickout** B ± .015 Suffix Stickout 1 .120 2 .185 3 .270 High Speed For how to order information on adapters to be used with ARINC connectors, consult Amphenol, Sidney NY. ASSEMBLY NUMBER SUFFIX CHART Fiber Optics HOW TO ORDER INFORMATION For Header Assembly with MIL-DTL-38999 Connectors Use coded number as follows: 21-9040 XX - XX Designates Amphenol Header Assembly Shell size designation for MIL-DTL-38999 Series I, II, III and IV see Suffix chart. Arrangement number - See MIL-STD-1560 or MIL-STD-1669. See insert availability charts on pages 4-7. Contact PCB Stickout designation See Suffix chart. EMI Filter Transient † TP designates true position dimensioning. NOTE: Size 22 accepts .018 to .022 dia. PCB tails. Size 16 accepts .048 to .064 dia. PCB tails. Size 20 accepts .037 to .043 dia. PCB tails. Printed 26500 Pyle Circuit Board Shell Size 8/9 10/11 12/13 14/15 16/17 18/19 20/21 22/23 24/25 TT + .008 – .006 .216 .194 .194 .173 .194 .194 .194 .242 .242 5015 Assembly Part Number 21-904008-XX( ) 21-904010-XX( ) 21-904012-XX( ) 21-904014-XX( ) 21-904016-XX( ) 21-904018-XX( ) 21-904020-XX( ) 21-904022-XX( ) 21-904024-XX( ) T+ G .008 S ± .005 ± .005 – .006 .938 .128 1.031 .128 1.125 .128 1.219 .128 1.312 .128 1.438 .128 1.562 .128 1.688 .154 1.812 .154 Crimp Rear Release Matrix F RADIUS 83723 III TT Matrix Pyle .020 ± .001 26482 T Matrix 2 VISUAL INDICATOR NOTCH FOR TOP CL OF INSERT PATTERN (SIZE & CONFIGURATION OPTIONAL) 38999 Series III TV 107 II I Matrix Pyle 26482 Options Others Contacts High Speed Fiber Optics EMI Filter Transient Printed Circuit Board 26500 Pyle 5015 Crimp Rear Release Matrix 83723 III Matrix 2 SJT 38999 III Amphenol Aerospace Series III TV MIL-DTL-38999, Series I LJT, II JT, III TV, & SJT Application Tools Series II JT Series I LJT The following data includes information pertaining to the appli cation tools which have been established for crimping, inserting, and removing contacts incorporated in the TV, CTV and MILDTL-38999 Series III connectors. For additional information on coax, twinax and triax contact tools see High Speed Contact section of this catalog. All crimping tools included are the “full cycling” type and when used as specified in the installation instructions (L-624 and L-844) covering the TV, CTV and MS series connectors, will provide reliable crimped wire to contact terminations. There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific application. CRIMPING TOOLS Contact Size/Type 12 Pin and Socket 16 Pin and Socket Crimping Tool M22520/1-01 M22520/1-01 M22520/7-01 20 Pin and Socket 22, 22D, 22M Pin 22, 22D, 22M Socket Series I, III 22D Socket Series II 8 Twinax Center Pin and Socket 8 Twinax Intermediate Outer Pin & Socket Turret Die or Positioner M22520/1-04 M22520/1-04 M22520/7-04 M22520/1-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/7-01 M22520/2-01 M22520/1-04 M22520/2-10 M22520/7-08 M22520/2-09 M22520/7-07 M22520/2-07 M22520/7-05 M22520/2-06 M22520/7-06 M22520/2-37 M22520/5-01 M22520/5-200 Contact Size/Type 8 Coaxial Inner Pin and Socket 8 Coaxial Outer Pin and Socket Crimping Tool M22520/2-01 16 Coaxial Inner Pin and Socket 16 Coaxial Outer Pin and Socket 12 Coaxial Inner Pin and Socket 12 Coaxial Outer Pin and Socket 10 (Power) Turret Die or Positioner M22520/2-31 M22520/5-01 M22520/5-05 Die Closure B M22520/5-01 M22520/2-01 M22520/5-41 Die Closure B M22520/10-07 Die Closure B M22520/2-35 M22520/4-01 M22520/4-02 M22520/2-01 M22520/2-34 M22520/31-01 M22520/31-02 M22520/10-01 Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and positioners are available from the approved tool manufacturer. TP-201423 INSERTION TOOLS Plastic Tools Use with Contact Size MS Part Number Color 10 (Power M81969/14-05* Gray / (White) 12 M81969/14-04* Yellow / (White) 16 M81969/14-03* Blue / (White) 20 M81969/14-10* Red / (Orange) 22 M81969/14-09 Brown/White 22D, 22M M81969/14-01* Green / (White) 8 Coaxial 8 Twinax None Metal Tools Angle Type Straight Type MS Part No. Commercial Part No. Commercial Part No. M81969/8-11 † † M81969/8-09 11-8674-12 11-8794-12 M81969/8-07 11-8674-16 11-8794-16 M81969/8-05 11-8674-20 11-8794-20 M81969/8-03 11-8674-22 11-8794-22 M81969/8-01 11-8674-24 11-8794-24 None Required M81969/46-06** None Color Green Yellow Blue Red Brown Black Red REMOVAL TOOLS Plastic Tools Use with Contact Size 10 (Power) 12 MS Part Number M81969/14-05* M81969/14-04* Metal Tools Angle Type Straight Type For Unwired Contacts Commercial Commercial Color Commercial Part No. MS Part No. Part No. Part No. Color (Gray) / White † M81969/8-12 † † Green / White (Yellow) / White 11-10050-11 M81969/8-10 11-8675-12 11-8795-12 Yellow / White 16 20 22 22D, 22M 8 Coaxial 8 Twinax M81969/14-03* M81969/14-10* M81969/14-09* M81969/14-01* M81969/14-12 M81969/14-12 (Blue) / White (Orange) / Red (Brown)/White (Green) / White Green Green 11-10050-10 11-10050-9 11-10050-8 11-10050-7 None None M81969/8-08 M81969/8-06 M81969/8-04 M81969/8-02 None M81969/46-12** 11-8675-16 11-8675-20 11-8675-22 11-8675-24 11-9170 11-9170 11-8795-16 11-8795-20 11-8795-22 11-8795-24 DRK264-8†† N/A Blue / White Red / Orange Brown/White Green / White N/A N/A The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those specified, the plastic tools must be used. * Double end insertion/removal tool. ** Twinax insertion tools are available only in a straight type, metal version. 108 SJT † To be determined. †† Contact Daniels Manufacturing Co. for availability. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Amphenol: D38999/20MG41AA D38999/20WH35PB-LC D38999/24WC35AB D38999/24WJ8PN D38999/20MF32PA D38999/20SA35PB D38999/20SB35PN D38999/26FE8SC ZZL-4116-10R D38999/20FC35PD D38999/20MG35SBLC D38999/24KJ4PN D38999/24WE26BN D38999/24WF18BN D38999/24KA98SA D38999/24WG16SB D38999/20ME26SB-LC D38999/20ME35SB-LC D38999/20ME8PN-LC D38999/20MG35PB D38999/20MG35SA-LC D38999/20MG39PN D38999/20MG41PA-LC D38999/20MH35PN-LC D38999/20MJ35PA-LC D38999/20MJ35PB-LC D38999/20MJ35PN-LC D38999/20MJ4PA-LC D38999/20MJ4PB-LC D38999/20WB98PA-LC D38999/20WC4PN-LC D38999/20WD18PA-LC D38999/20WD18SA-LC D38999/20WD5PA-LC D38999/20WE26PA-LC D38999/20WE35SA-LC D38999/20WE6PA-LC D38999/20WE6SA-LC D38999/20WG41PB-LC D38999/20WG75PALC D38999/20WH53SA-LC D38999/20WH55PA D38999/20WH55PB D38999/20WH55PN-LC D38999/20WH55SALC D38999/20WH55SN-LC D38999/20WJ4PA-LC D38999/20WJ4PB-LC D38999/24FA35PB D38999/24FA98SB D38999/24FB98PN-LC D38999/24FC4PB D38999/24FD18PB-LC D38999/24FD35PB-LC D38999/24FD5PB D38999/24FD97SB D38999/24FE6PN-LC D38999/24FF32PB D38999/24FF32PN-LC D38999/24FF32SN-LC D38999/24FF35PB D38999/24FH35PN-LC D38999/24FH35SN-LC D38999/24JB35PA D38999/24JC35PB D38999/24JC98SB D38999/24JD18PN D38999/24JE26PA D38999/24KA98SB D38999/24KJ20SN D38999/24KJ43SN D38999/24MC4PA-LC D38999/24MD35SA-LC D38999/24SA35PN D38999/24WE35PA-LC D38999/24WE8SA-LC D38999/24WG41PN-LC D38999/24WH35PB D38999/24WH53PA D38999/24WJ61PB D38999/26FB35PE D38999/26FB35SA-LC D38999/26FC35SA-LC D38999/26FC4PD D38999/26FC4PN-LC D38999/26FD35BA D38999/26FD35SA-LC D38999/26FD35SB-LC D38999/26FE26SA-LC D38999/26FE2PN-LC D38999/26FE35PA-LC D38999/26FE35PN-LC D38999/26FE35SB-LC D38999/26FE6PA-LC D38999/26FE8SN-LC D38999/26FE99SN-LC D38999/26FG35PA-LC D38999/26FG39PA-LC D38999/26FG39PB-LC D38999/26FH55PNLC