RT-2 RELAY TERMINAL PARM-SIZED, 16-CHANNEL RELAY TERMINALS FEATURES • Compact, space-saving design: The Relay Terminal with 16 I/O channels measures only (W)116 × (D)52 × (H)37 mm (W)4.57×(D)2.047× (H)1.457 inch. The compact design contributes to equipment downsizing. • Incorporates PA Relays with highsensitivity twin contacts and Au-cladding: The Relay Terminal incorporates 5 mm .197 inch wide PA relays. The PA relay features high sensitivity (12 V type = 120 mW, 24 V type = 180 mW) and twin contacts with Au-cladding, which combine to ensure high reliability under low-level loads. • Available in input and output devices • Available in Pressure connector connect type and wire-direct connect type: Pressure connector connect type has a single common for four I/O channels. The Wire-direct connect type has a single common for each I/O channel. • Incorporates a surge absorber: The RT-2 Series incorporates a surge absorber to protect the programmable controller internal electronics from inductor turn-off surges. Pressure connector connect type Wire-direct connect type • Equipped with LED indicator lights: LED indicators allow the user to identify the relay status at a glance. • Comes with AXM connector (long lever version): The RT-2 Series comes with the AXM connector (complying with the MIL standard) for single connections. Cable designed for use with AXM connectors are also available. • Ease of mounting on DIN rails: The DIN rail mounting hook of relay terminal is provided with a release/retention mechanism to ease mounting and removal. • Available with a wide variety of cables: A wide variety of assembled cables offers compatibility with our programmable controllers, and wire-pressed terminal cables provide compatibility with other controllers. ORDERING INFORMATION Ex. RT2S M C ID 16 12V Installation type Termination type I/O type No. of I/O channels Rated voltage Blank: DIN rail mounting type M: Direct mounting type Blank: Pressure connector connect type C: Wire-direct connect type ID: Input device (DC) OD: Output device (DC) 16: 16 channels 12 V: 12 V DC 24 V: 24 V DC Note: Please consult us regarding minus common types for input. 15 RT-2 TYPES 1. DIN Rail Mounting Type 1) Pressure connector connect type I/O type Rated voltage 12 V DC 24 V DC 12 V DC 24 V DC Input device Output device Part No. Packing quantity Inner carton Outer carton 1 pc. 10 pcs. RT2S-ID16-12V RT2S-ID16-24V RT2S-OD16-12V RT2S-OD16-24V 2) Wire-direct connect type I/O type Rated voltage Part No. 12 V DC 24 V DC 12 V DC 24 V DC RT2S-C-ID16-12V RT2S-C-ID16-24V RT2S-C-OD16-12V RT2S-C-OD16-24V Input device Output device Packing quantity Inner carton Outer carton 1 pc. 10 pcs. 2. Direct Mounting Type 1) Pressure connector connect type I/O type Rated voltage Part No. 12 V DC 24 V DC 12 V DC 24 V DC RT2S-M-ID16-12V RT2S-M-ID16-24V RT2S-M-OD16-12V RT2S-M-OD16-24V Rated voltage Part No. 12 V DC 24 V DC 12 V DC 24 V DC RT2S-MC-ID16-12V RT2S-MC-ID16-24V RT2S-MC-OD16-12V RT2S-MC-OD16-24V Type Rated voltage Part No. PA relay 12 V DC 24 V DC PA1a-12V PA1a-24V Input device Output device Packing quantity Inner carton Outer carton 1 pc. 10 pcs. 2) Wire-direct connect type I/O type Input device Output device Packing quantity Inner carton Outer carton 1 pc. 10 pcs. 3. Interface Relay Packing quantity Inner carton Outer carton 25 pcs. 1,000 pcs. RATINGS 1. Relay coil specifications (per PA relay) Rated coil voltage Pick-up voltage (at 20°C 68°F) Drop-out voltage (at 20°C 68°F) Rated exciting current (±10%) Coil resistance (±10%) (at 20°C 68°F) Rated power consumption 12 V DC 24 V DC less than 70% of nominal voltage more than 5% of nominal voltage 10 mA 7.5 mA 1,200 Ω 3,200 Ω 120 mW 180 mW Max. continuous voltage (at 55°C 131°F) V DC 14.4 28.8 Note: The LED draws a drive current of approximately 3 mA per channel. When calculating the supply capacity required, include the total current consumed by the LEDs. 2. Contacts (per PA relay) Specification Contact rating Expected life (minimum operations) Item Rated control capacity (resistive load) Maximum allowable contact power (resistive load) Maximum allowable contact voltage Maximum allowable contact current Minimum load (ref. value) Electrical (resistive load) Mechanical (at 180 cpm) 16 Performance 2 A 250 V AC, 2 A 30 V DC 500 VA (AC), 60 W (DC) 250 V AC, 30 V DC 2A 100 mV 100 µA 105: 2 A 250V AC 105: 2 A 30V DC 3 × 105: 1 A 250V AC 3 × 105: 1 A 30V DC 2 × 107 RT-2 PERFORMANCE Item Input 100 MΩ (excluding battery at 500 V DC megger) 100 MΩ (at 500 V DC megger) Output 100 MΩ (excluding battery at 500 V DC megger) 100 MΩ (at 500 V DC megger) — 100 MΩ (at 500 V DC megger) 2,000 Vrms for 1 min. (excluding battery) 1,500 Vrms for 1 min. 2,000 Vrms for 1 min. (excluding battery) 1,500 Vrms for 1 min. — 1,000 Vrms for 1 min. 10 to 55 Hz at double amplitude 1 mm .039 inch 10 to 55 Hz at double amplitude 1 mm .039 inch Min. 196 m/s2 {20G} 10 to 55 Hz at double amplitude 1 mm .039 inch 10 to 55 Hz at double amplitude 1 mm .039 inch Between connector terminals Initial Insulation resistance (Min.) Initial breakdown voltage (Min.) Between unlike poles on the terminals Between like poles on the terminals (for output) Between connector terminals Between unlike poles on the terminals Between like poles on the terminals (for output) Destructive Vibration resistance Functional Destructive Shock resistance Min. 196 m/s2 {20G) Min. 98 m/s2 {10G} Min. 98 m/s2 {10G) Min. 1,000 V* Min. 1,000 V* Min. 1,000 V* Min. 1,500 V* 0°C to +55°C +32°F to +131°F 0°C to +55°C +32°F to +131°F 35% to 85% R.H. (Not condensing) 35% to 85% R.H. (Not condensing) –30°C to +80°C –22°F to +176°F –30°C to +80°C –22°F to +176°F (Not freezing and condensing) (Not freezing and condensing) 0.3 to 0.5 N·m (3 to 5 kgf·cm) for pressure connector connect type; 0.2 to 0.4 N·m (2 to 4 kgf·cm) for wire-direct connect type Diode (1 A, 400 V) Diode (1 A, 400 V) 1A, inverse voltage 40 V 1.5 A, inverse voltage 40 V Approx. 200 g 7.1 oz Approx. 200 g 7.1 oz Functional Superimposed power noise Superimposed I/O noise Ambient temperature Ambient humidity Storage temperature Terminal screw fasten torque Coil surge absorber Cross connection protecting diode Weight *According to in-house measurement. Notes: 1. The value of breakdown voltage and insulation resistance is the initial one. 2. Condensing occurs when the unit relay is exposed to sudden temperature change in a high temperature and high humidity atmosphere. This may cause some troubles like insulation failure of the socket or the print circuit board. Take care under this condition 3. Below 0°C 32°F, condensing water can freeze and cause socket contact failures and other problems. Take care under this condition. TERMINAL BLOCK 1. Pressure connector connect type • Applicable electrical wire 0.25 to 1.65 mm2 .01 to .065 inch • Applicable wire-pressed terminals 2. Wire-direct connect type Strip the wire ends as follows: mm inch Stripping length 8 to 10 mm .315 to .394 inch Recommended wire 0.128 to 1.318 mm .005 to 0.52 inch 0.4 to 1.3 mm dia. .016 to .051 inch 3 dia. min. .118 dia. min. 5.6 max. .220 max. 3 min. .118 min. 5.6 max. .220 max. 4 4.5 min. .157 .177 min. 4 4.5 min. .157 .117 min. DATA 1. Maximum value for switching capacity per PA relay (output) 100 Resistive AC load 2.0 1.0 0.5 0.4 0.3 Resistive DC load No. of operations, ×104 Contact current, A 4.0 3.0 2. Life curve per PA relay (output) 50 30 20 125 V AC resistive load 30 V DC resistive load 250 V AC resistive load 10 0.2 20 30 50 100 200 300 Contact voltage, V 0.5 1.0 2.0 3.0 Switching current, A 17 RT-2 DIMENSIONS mm inch Dimensions are common to both input and output module. 1. DIN rail mounting Pressure connector connect type 0 1 2 3 4 5 6 7 36.8±0.6 1.449±.024 8 9 A B C D E F 52±1 2.047±.039 52±1 2.047±.039 POWER 7.62±0.3 .300±.012 116±1 4.567±.039 6.2±0.3 .244±.012 22-M3 .118 terminal screw 36.8±0.6 1.449±.024 Wire-direct connect type 0 1 2 3 4 5 6 7 8 9 A B C D E F 52±1 2.047±.039 POWER 5.08±0.3 .200±.012 116±1 4.567±.039 + 0+ 1+ 2+ 3+ 4+ 5+ 6+ 7+ 8+ 9+ A+ B+ C+ D+ E+ F+ - 0- 1- 2- 3- 4- 5- 6- 7- 8- 9- A- B- C- D- E- F- 2. Direct mounting Pressure connector connect type 133±1 5.236±.039 125±0.5 4.921±.020 (M4 .157 screw mounting pitch) 0 1 2 3 4 5 6 7 8 9 A B C D E F 36.8±0.6 1.449±.024 2-M4 .157 screw mounting position 52±1 2.047±.039 POWER 6.2±0.3 .244±.012 7.62±0.3 .300±.012 22-M3 .118 termibnal screw 116±1 4.567±.039 36.8±0.6 1.449±.024 18 5.2±0.3 .205±.012 RT-2 Wire-direct connect type mm inch 133±1 5.236±.039 125±0.5 4.921±.020 (M4 .157 screw mounting pitch) 0 1 2 3 4 5 6 7 2-M4 .157 screw mounting position 8 9 A B C D E F 52±1 2.047±.039 POWER 5.08±0.3 .200±.012 116±1 4.567±.039 + 0+ 1+ 2+ 3+ 4+ 5+ 6+ 7+ 8+ 9+ A+ B+ C+ D+ E+ F+ - 0- 1- 2- 3- 4- 5- 6- 7- 8- 9- A- B- C- D- E- F- 36.8±0.6 1.449±.024 SCHEMATIC (common to both DIN rail mounting and direct mounting) 1. Pressure connector connect type (4 commons) Input module Connector pin 18 17 16 15 14 13 12 11 8 7 6 2 12 5 3 13 4 4 14 3 5 15 2 6 16 7 17 8 18 9 19 10 20 LEDF LEDE LEDD LEDC LEDB LEDA LED9 LED8 LED7 LED6 LED5 LED4 LED3 9 LED2 19 LED1 1 LED0 Connector pin layout (TOP VIEW) 1 11 20 10 POWER 0- 2- COM+ VCC GND 1- 3- 4- 5- 76- 8COM+ A9- COM+ B- C- F- DE- COM+ Terminal portion Note: Above terminal number is not marked on the terminal itself. Wiring should be done according to the O mark. 19 RT-2 Output module Connector pin 20 10 18 17 16 15 14 13 12 11 8 Connector pin layout (TOP VIEW) 1 11 7 6 2 12 5 3 13 4 4 14 3 5 15 6 16 LEDF LEDE LEDD LEDC LEDB LEDA LED9 LED8 LED7 LED6 LED5 20 LED4 10 9 LED3 19 LED2 18 9 LED1 17 8 1 19 LED0 7 2 POWER VCC GND 0+ COM- 2+ 1+ 3+ 5+ 4+ 7+ 6+ 8+ COM- A+ 9+ D+ COMB+ C+ F+ COM- E+ Terminal portion Note: Above terminal number is not marked on the terminal itself. Wiring should be done according to the O mark. 2. Wire-direct connect type (Individual common) Input module Connector pin 18 17 16 15 14 13 12 11 8 7 6 2 12 5 3 13 4 4 14 3 5 15 2 6 16 LEDF LEDE LEDD LEDC LEDB LEDA LED9 LED8 LED7 LED6 20 LED5 10 9 LED4 19 LED3 18 9 LED2 17 8 19 LED1 7 1 LED0 Connector pin layout (TOP VIEW) 1 11 20 10 POWER VCC 0+ GND 1+ 0- 2+ 1- 3+ 2- Terminal portion Note: Above terminal number is not marked on the terminal itself. Wiring should be done according to the O mark. 20 4+ 3- 5+ 4- 6+ 5- 7+ 6- 8+ 7- 9+ 8- A+ 9- B+ A- C+ B- D+ C- E+ D- F+ E- F- RT-2 Output module Connector pin 20 10 18 17 16 15 14 13 12 11 8 7 6 2 12 5 3 13 4 4 14 3 5 15 6 16 LEDF LEDE LEDD LEDC LEDB LEDA LED9 LED8 LED7 LED6 20 LED5 10 9 LED4 19 LED3 18 9 LED2 17 8 1 19 LED1 7 2 LED0 Connector pin layout (TOP VIEW) 1 11 POWER VCC GND 0+ 1+ 0- 2+ 1- 3+ 2- 4+ 3- 5+ 4- 6+ 5- 7+ 6- 8+ 7- 9+ 8- A+ 9- B+ A- C+ B- D+ C- E+ D- F+ E- F- Terminal portion Note: Above terminal number is not marked on the terminal itself. Wiring should be done according to the O mark. CAUTIONS FOR USE 1) DC type, 12 V input 3) AC/DC type, 12 V input AQZ102D AQZ105D 1 2 Load current, A Load current, A 2 AQZ202D AQZ205D 1 AQZ107D AQZ207D AQZ104D –20 –10 –4 14 0 AQZ204D 10 20 30 40 50 60 50 68 86 104 122 140 Ambient temperature, °C °F 2) DC type, 24 V input –20 –10 –4 14 0 10 20 30 40 50 60 50 68 86 104 122 140 Ambient temperature, °C °F 4) AC/DC type, 24 V input 2 2 AQZ105D 1 Load current, A AQZ102D Load current, A 1. When equipped with Power PhotoMOS relay voltage sensitive type Since the Power PhotoMOS relay voltage sensitive type does not require the current-controlling resistance on the input side, it can be used together with PA relays on 4-point unit relays (PA relay types) or RT-2 relay terminals. When connecting Power PhotoMOS relay voltage sensitive types to 4-point relays (PA relay types) or RT-2 relay terminals, it will be necessary to be careful of load currents (since it will be a close connection). Be sure to use within the range given in the load currents and ambient temperature characteristics graphs given below. • Power PhotoMOS relay (voltage sensitive type) load currents and ambient temperature characteristics When equipped on 4-point unit relay (PA relay type) or RT-2 relay terminal. AQZ202D 1 AQZ205D AQZ107D AQZ207D AQZ104D –20 –10 –4 14 0 10 20 30 40 50 60 50 68 86 104 122 140 Ambient temperature, °C °F AQZ204D –20 –10 –4 14 0 10 20 30 40 50 60 50 68 86 104 122 140 Ambient temperature, °C °F 21 RT-2 2. Operating environment 1) Use the product at ambient operating temperature between 0°C and 55°C 32°F and 131°F. (When installing in the control panel, take heat release into due consideration. Installing of the product at 90 degrees to the control panel is recommended. When installing the product horizontally or placing it on a heating unit, use a cooking fan.) 2) Keep the supply voltage within the range of 90% V to 110% V of the rated voltage. 3) Keep the product as far as possible from power cables, high tension equipment, power equipment, equipment with transmitting devices such as amateur radios, or equipment which generates a large switching surge. 4) The main unit is made of resin; therefore, do not use it in areas where it may come in contact with (or be exposed to) organic solvents such as benzine, thinner, and alcohol or strong alkaline substances such as ammonia and caustic soda. 5) Do not use the product in areas where it may be exposed to flammable gases, corrosive gases, excessive dust, or moisture, or areas where it may be subjected to strong vibration or shock. 3. Dropping If a unit is dropped be sure to check its external appearance and characteristics before using it. 4. Installing and removing the module 1) Firmly insert the module into the socket with the terminals going in the direction of the blade receptacles. 2) The module can be easily removed using the removal key. (1) Insert the removal key into the socket slots. 22 (2) Pull the removal key up to remove the module. 6. Installation 1) Perform mounting hole cutout according to the panel cutout drawings. 2) When installing the unit on a DIN rail, use the DIN rail locking lever on the side of the unit. Installation is accomplished by simply fitting the unit onto the rail and pressing gently. 1 First push in the DIN rail locking lever. DIN rail locking lever DIN rail 5. Wiring and circuit configuration 1) Make all connections according to the schematic. Polarity should be observed when wiring DC type. 2) Use of wire-pressed terminal is recommended for connections to pressure connector connect type. For the wire-direct connect type, strip wire ends to the specified length. 3) When wiring power lines or power cables, twisted pair treatment (standed wire treatment) should be done in order to improve noise resistance. 4) When the load output device is an inductive load type, installing a diode and surge absorber to both ends of the load is recommended. 5) In order to improve noise resistance, class 3 grounding of the control panel is recommended. 6) Do not pass the wiring over the surface of the case. (When unavoidable, keep the wire at least 3 cm 1.181 inch away from the surface of the case.) 7) Turn off the power before connecting/ disconnecting connector cables. 8) With some types of control devices, leakage current may cause the relay to fail to turn off after the control input is turned off. Make sure that the relay turns off after the control input is turned off. 3 Press the unit onto the DIN rail. 2 Hook the holders on the unit over the DIN rail. 3) To remove the unit from the DIN rail, use a flat head screwdriver to pull out the DIN rail locking lever. 3 Remove the unit from the DIN rail. 2 Move the screwdriver in the direction of the arrows, and pull out the lever. 1 Insert the tip of the flat head screwdriver into the slot in the DIN rail locking lever. 7. Transporting and storage 1) If the product is subjected to extreme vibration while being transported, the relays may become detached, the lead may become bent, and the unit may become damaged. Handle the inner and outer boxes with care. 2) If the product is stored in an extremely adverse environment, visible defects and deterioration of performance characteristics may result. We recommend the following storage conditions. • Temperature: 5 to 30°C 41 to 86°F • Humidity: Max. 60% R.H. • Environment: No hazardous substances such as sulfurous acid gases and little dust.