NSC LM5041BSDX

LM5041B
Cascaded PWM Controller
General Description
Features
The LM5041B PWM controller contains all of the features
necessary to implement either current-fed or voltage-fed
push-pull or bridge power converters. These “Cascaded”
topologies are well suited for multiple output and higher power
applications. The LM5041B includes these four control outputs: the buck stage controls (HD and LD) and the push-pull
control outputs (PUSH and PULL). Push-pull outputs are driven at 50% nominal duty cycle at one half of the switching
frequency of the buck stage and can be configured for either
a guaranteed overlap time (for current-fed applications) or a
guaranteed non-overlap time (for voltage-fed applications).
Push-pull stage MOSFETs can be driven directly from the internal gate drivers while the buck stage requires an external
driver such as the LM5102. The LM5041B includes a highvoltage start-up regulator that operates over a wide input
range of 15V to 100V. The PWM controller is designed for
high-speed capability including an oscillator frequency range
up to 1 MHz and total propagation delays of less than 100 ns.
Additional features include line Under-Voltage Lock-Out
(UVLO), Soft-Start, an error amplifier, precision voltage reference, and thermal shutdown.
The differences between LM5041, LM5041A and LM5041B
are as follows: In the LM5041A and the LM5041B version, the
hiccup mode over-current protection is not employed and the
VCC bias regulator is not disabled by a low state at the SS
pin. In the LM5041B version, both the high and low side buck
stage gate drivers are forced to a low state when the controller
is disabled. In the LM5041 and the LM5041B version, the
buck stage controller is disabled by either a low state at the
UVLO pin or a low state at the SS pin. Also in the LM5041B
version, the REF pin 5V regulator is not disabled by a UVLO
pin low state.
■ Internal Start-up Bias Regulator
■ Programmable Line Under-Voltage Lockout (UVLO) with
■
■
■
■
■
■
■
■
■
■
Adjustable Hysteresis
Current Mode Control
Internal Error Amplifier with Reference
Cycle-by-cycle Over-Current Protection
Leading Edge Blanking
Programmable Push-Pull Overlap or Dead Time
Internal 1.5A Push-Pull Gate Drivers
Programmable Soft-Start
Programmable Oscillator with Sync Capability
Precision Reference
Thermal Shutdown
Applications
■ Telecommunication Power Converters
■ Industrial Power Converters
■ Multi-Output Power Converters
Packages
■ TSSOP-16
■ LLP-16 (5x5 mm) Thermally Enhanced
Typical Application Circuit
30086401
Simplified Cascaded Push-Pull Power Converter
© 2009 National Semiconductor Corporation
300864
www.national.com
LM5041B Cascaded PWM Controller
May 1, 2009
LM5041B
Connection Diagram
30086402
16-Lead TSSOP, LLP
Ordering Information
Order Number
Package Type
NSC Package Drawing
Supplied As
LM5041BMTC
TSSOP-16
MTC-16
92 Units per anti-static tube
LM5041BMTCX
TSSOP-16
MTC-16
2500 Units on Tape and Reel
LM5041BSD
LLP-16
SDA-16A
Coming Soon
LM5041BSDX
LLP-16
SDA-16A
Coming Soon
Pin Descriptions
Pin #
Pin
Name
1
VIN
Source Input Voltage
Input to start-up regulator. Input range 15V to 100V.
2
FB
Feedback Signal
Inverting input for the internal error amplifier. The non-inverting input is connected to
a 0.75V reference.
3
COMP
Output of the Internal
Error Amplifier
There is an internal 5 kΩ resistor pull-up on this pin. The error amplifier provides an
active sink.
4
REF
Precision 5 volt
reference output
Maximum output current: 10 mA. Locally decouple with a 0.1 µF capacitor. Reference
stays low until the VCC UV are satisfied.
5
HD
Main Buck PWM
control output
Buck switch PWM control output. The maximum duty cycle clamp for this output
corresponds to an off time of typically 240 ns per cycle. The LM5101 or LM5102 Buck
stage gate driver can be used to level shift and drive the Buck switch MOSFET.
6
LD
Buck Sync Switch
control output
Sync Switch control output. Inversion of HD output during normal operation. The
LM5101 or LM5102 lower drive can be used to drive the synchronous rectifier switch.
7
VCC
Output of the internal
high voltage start-up
If an auxiliary winding raises the voltage on this pin above the regulation set-point, the
regulator. Regulated to internal start-up regulator will shutdown, reducing the IC power dissipation.
9 volts.
8
PUSH
Output of the push-pull
Output of the push-pull gate driver. Output capability of 1.5A peak .
drivers
9
PULL
Output of the push-pull
Output of the push-pull gate driver. Output capability of 1.5A peak.
drivers
10
PGND
Power ground
Connect directly to analog ground.
11
AGND
Analog ground
Connect directly to power ground.
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Pin
Description
Pin Application Information
2
Pin
Name
12
CS
Current sense input
Current sense input to the PWM comparator (current mode control). There is a 50 ns
leading edge blanking on this pin. If CS exceeds 0.5V, the PWM controller will go into
cycle by cycle current limit.
13
SS
Soft-Start control
An external capacitor and an internal 10 µA current source, set the soft-start ramp.
Both HD and LD will be forced to a low state if the SS pin is below the shutdown
threshold of 0.45V.
14
TIME
15
RT / SYNC
Oscillator timing
resistor pin and sync
An external resistor sets the oscillator frequency. This pin will also accept an external
oscillator.
16
UVLO
Line Under-Voltage
Shutdown
An external divider from the power source sets the shutdown levels. Threshold of
operation equals 2.5V. Hysteresis is set by a switched internal current source (20 µA).
Die substrate
The exposed die attach pad of the LLP package should be connected to a PCB
thermal pad at ground potential. For additional information on using National
Semiconductor's No Pull Back LLP package, please refer to Application Note
AN-1187: Leadless Leadframe Package (LLP).
LLP DAP
SUB
Pin
Description
Pin Application Information
An external resistor (RSET) sets the overlap time or dead time for the push-pull outputs.
Push-Pull overlap and
A resistor connected between TIME and GND produces overlap. A resistor connected
dead time control
between TIME and REF produces dead time.
3
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LM5041B
Pin #
LM5041B
ESD Rating(Note 2)
Lead temperature (Note 3)
Wave
Infrared
Vapor Phase
Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required,
please contact the National Semiconductor Sales Office/
Distributors for availability and specifications.
VIN to GND
VCC to GND
All Other Inputs to GND
Junction Temperature
Storage Temperature
Range
100V
16V
-0.3 to 7V
150°C
Operating Ratings
±2 kV
4 seconds at 260°C
10 seconds at 240°C
75 seconds at 219°C
(Note 1)
VIN
Junction Temperature
15 to 90V
-40°C to +125°C
-65°C to +150°C
Electrical Characteristics
Unless otherwise stated the following conditions apply: VIN = 48V, VCC = 10V, RT = 26.7 kΩ, RSET = 20 kΩ. (Note 4). Limits in
standard type are for TJ = 25°C only; limits in boldface type apply over the Operating Junction Temperature (TJ) range of -40°C
to +125°C. Minimum and Maximum limits are guaranteed through test, design, or statistical correlation. Typical values represent
the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only.
Symbol
Parameter
Conditions
Min
Typ
Max
Units
Startup Regulator
VCC Reg
I-VIN
VCC Regulation
Open circuit
8.7
9
9.3
V
VCC Current Limit
(Note 4)
15
25
-
mA
Startup Regulator Leakage
(external Vcc Supply)
VIN = 100V
-
145
500
µA
Shutdown Current (Iin)
UVLO = 0V, VCC = open
-
350
450
µA
VCC Under-Voltage Lock-Out
Threshold
VCC rising
VCC Reg 400 mV
VCC Reg 275 mV
-
V
1.7
2.1
2.6
V
-
3
4
mA
VCC Supply
VCC Under-Voltage Lock-Out
Hysteresis
Supply Current (ICC)
CL = 0
Error Amplifier
GBW
Gain Bandwidth
-
3
-
MHz
DC Gain
-
80
-
dB
0.735
0.75
0.765
V
4
8
-
mA
4.85
5
5.15
V
Input Voltage
VFB = COMP
COMP Sink Capability
VFB = 1.5V, COMP= 1V
Reference Supply
VREF
Ref Voltage
IREF = 0 mA
Ref Voltage Regulation
IREF = 0 to 10 mA
Ref Current Limit
-
25
50
mV
15
20
-
mA
-
40
-
ns
0.45
0.5
0.55
V
-
50
-
ns
2
5
-
mA
Current Limit
ILIM Delay to Output
CS Step from 0 to 0.6V
Time to Onset of OUT Transition
(90%)
CL = 0
Cycle by Cycle Threshold Voltage
Leading Edge Blanking Time
CS Sink Current (clocked)
CS = 0.3V
Soft-Start
Soft-Start Current Source
7
10
13
µA
Soft-Start to COMP Offset
0.35
0.55
0.75
V
Shutdown Threshold
0.25
0.5
0.75
V
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4
Parameter
Conditions
Min
Typ
Max
Units
Oscillator
Frequency1
RT = 26.7 kΩ
180
175
200
220
225
kHz
Frequency2
RT = 7.87 kΩ
515
600
685
kHz
-
3
3.5
V
Sync threshold
PWM Comparator
Delay to Output
COMP = 2V, CS stepped 0 to 0.4V
Time to onset of OUT transition low
-
25
-
ns
Max Duty Cycle
TS = Oscillator Period
-
(Ts-240ns)
/ Ts
-
%
Min Duty Cycle
COMP = 0V
-
-
0
%
-
0.32
-
COMP to PWM Comparator Gain
COMP Open Circuit Voltage
FB = 0V
4.1
4.8
5.5
V
COMP Short Circuit Current
FB = 0V, COMP = 0V
0.6
1
1.4
mA
-
110
-
mV
Under-Voltage Shutdown
2.44
2.5
2.56
V
Under-voltage Shutdown
Hysteresis Current Source
16
20
24
µA
Slope Compensation
Slope Comp Amplitude
Delta increase at PWM Comparator
to CS
UVLO Shutdown
Buck Stage Outputs
-
5 (VREF)
-
V
Output High Saturation
IOUT = 10 mA, REF = VOUT
-
0.5
1
V
Output Low Saturation
IOUT = −10 mA
-
0.5
1
V
Rise Time
CL = 100 pF
-
10
-
ns
Fall Time
CL = 100 pF
-
10
-
ns
Output High level
Push-Pull Outputs
Overlap Time
RSET = 20 kΩ Connected to GND,
50% to 50% Transitions
60
90
120
ns
Dead Time
RSET = 20kΩ Connected to REF,
50% to 50% Transitions
65
95
125
ns
Output High Saturation
IOUT = 50 mA
VCC - VOUT
-
0.25
0.5
V
Output Low Saturation
IOUT = 100 mA
-
0.5
1
V
Rise Time
CL = 1 nF
-
20
Fall Time
CL = 1 nF
-
20
-
ns
Thermal Shutdown Temp.
-
165
-
°C
Thermal Shutdown Hysteresis
-
25
-
°C
TSSOP Package
-
125
-
°C/W
LLP Package
-
32
-
°C/W
ns
Thermal Shutdown
TSD
Thermal Resistance
θJA
Thermal Resistance
Junction to Ambient
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is
intended to be functional, but does not guarantee specific performance limits. For guaranteed specifications and conditions, see the Electrical Characteristics.
Note 2: The human body model is a 100 pF capacitor discharged through a 1.5 kΩ resistor into each pin. Test Method is per JESD-22-A114.
Note 3: For detailed information on soldering plastic TSSOP and LLP packages, please refer to Application Note AN-1520: A Guide to Board Layout for Best
Thermal Resistance for Exposed Packages , Application Note AN-1187: Leadless Leadframe Package (LLP) , or go to www.national.com/packaging for more
information.
Note 4: Device thermal limitations may limit usable range.
5
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LM5041B
Symbol
LM5041B
Typical Performance Characteristics
VCC and VIN vs VIN
VCC vs ICC
30086409
30086408
SS Pin Current vs Temp
Frequency vs RT
30086410
30086415
Dead Time vs RSET
Overlap Time vs RSET
30086412
30086411
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6
LM5041B
Overlap Time vs Temp
Dead Time vs Temp
30086413
30086414
Error Amplifier Gain Phase
30086416
7
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LM5041B
Block Diagram
Simplified Block Diagram
30086403
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8
Line Under-Voltage Detector
The LM5041B PWM controller contains all of the features
necessary to implement either current-fed or voltage-fed
push-pull or bridge power converters. These “Cascaded”
topologies are well suited for multiple output and higher power
applications. The LM5041B includes these four control outputs: the buck stage controls (HD and LD) and the push-pull
control outputs (PUSH and PULL). Push-pull outputs are driven at 50% nominal duty cycle at one half of the switching
frequency of the buck stage and can be configured for either
a guaranteed overlap time (for current-fed applications) or a
guaranteed non-overlap time (for voltage-fed applications).
Push-pull stage MOSFETs can be driven directly from the internal gate drivers while the buck stage requires an external
driver such as the LM5102. The LM5041B includes a highvoltage start-up regulator that operates over a wide input
range of 15V to 100V. The PWM controller is designed for
high-speed capability including an oscillator frequency range
up to 1 MHz and total propagation delays of less than 100 ns.
Additional features include line Under-Voltage Lock-Out
(UVLO), Soft-Start, an error amplifier, precision voltage reference, and thermal shutdown.
The LM5041B contains a line Under-Voltage Lock-Out
(UVLO) circuit. An external set-point resistor divider from
VIN to ground sets the operational range of the converter. The
divider must be designed such that the voltage at the UVLO
pin will be greater than 2.5V when VIN is in the desired operating range. If the Under-Voltage threshold is not met, both
HD and LD will be forced to low state and VCC regulator will
be disabled while the push-pull outputs continue switching
until the REF pin voltage falls below approximately 3V.
ULVO hysteresis is accomplished with an internal 20 µA current source that is switched on or off into the impedance of
the set-point divider. When the UVLO threshold is exceeded,
the current source is activated to instantly raise the voltage at
the UVLO pin. When the UVLO pin falls below the 2.5V
threshold, the current source is turned off causing the voltage
at the UVLO pin to fall. The UVLO pin can also be used to
implement a remote enable / disable function. By shorting the
UVLO pin to ground, the converter can be disabled.
Buck Stage Control Outputs
The LM5041B Buck switch maximum duty cycle clamp ensures that there will be sufficient off time each cycle to
recharge the bootstrap capacitor used in the high side gate
driver. The Buck switch is guaranteed to be off, and the sync
switch on, for at least 250 ns per switching cycle. The Buck
stage control outputs (LD and HD) are CMOS buffers with
logic levels of 0 to 5V.
During any fault state or Under-Voltage off state, both HD and
LD state will be forced to low by the buck stage control.
High Voltage Start-Up Regulator
The LM5041B contains an internal high-voltage start-up regulator, thus the input pin (Vin) can be connected directly to the
line voltage. The regulator output is internally current limited
to 15 mA. When power is applied, the regulator is enabled
and sources current into an external capacitor connected to
the Vcc pin. The recommended capacitance range for the Vcc
regulator is 0.1µF to 100 µF. When the voltage on the Vcc pin
reaches the regulation point of 9V, the internal voltage reference (REF) reaches its regulation point of 5V, and the softstart capacitor is charged above its shutdown threshold, the
controller outputs are enabled. The Buck stage outputs will
remain enabled until Vcc falls below 7V, the REF pin voltage
falls below approximately 3V, the SS pin is forced below the
0.45V shutdown threshold or the line Under-Voltage Lock-Out
detector indicates that Vin is out of range. The push-pull outputs continue switching until the REF pin voltage falls below
approximately 3V. In typical applications, an auxiliary transformer winding is connected through a diode to the Vcc pin.
This winding must raise the Vcc voltage above 9.3V to shut
off the internal start-up regulator. Powering VCC from an auxiliary winding improves efficiency while reducing the
controller's power dissipation. The recommended capacitance range for the Vref regulator output is 0.1µF to 10 µF.
The external VCC capacitor must be sized such that the capacitor maintains a VCC voltage greater than 7V during the
initial start-up. During a fault mode when the converter auxiliary winding is inactive, external current draw on the VCC line
should be limited so the power dissipated in the start-up regulator does not exceed the maximum power dissipation of the
controller.
An external start-up or other bias rail can be used instead of
the internal start-up regulator by connecting the VCC and the
VIN pins together and feeding the external bias voltage into
the two pins.
Push-Pull Outputs
The push pull outputs operate continuously at a nominal 50%
duty cycle. A distinguishing feature of the LM5041B is the
ability to accurately configure either dead time (both-off) or
overlap time (both-on) on the complementary push-pull outputs. The overlap/dead time magnitude is controlled by a
resistor connected to the TIME pin on the controller. The TIME
pin holds one end of the resistor at 2.5V and the other end of
the resistor should be connected to either REF for dead time
control setting or to GND for overlap control. The polarity of
the current in the TIME is detected by the LM5041B The magnitude of the overlap/dead time can be calculated as follows:
Overlap Time (ns) = (3.66 x RSET) + 7
Overlap Time in ns, RSET connected to GND, RSET in kΩ
Dead Time (ns) = (3.69 x RSET) + 21
Dead Time in ns, RSET connected to REF, RSET in kΩ
Recommended RSET programming range: 10 kΩ to 100 kΩ
Current-fed designs require a period of overlap to insure there
is a continuous path for the buck inductor current. Voltage-fed
designs require a period of dead time to insure there is no
time when the push-pull transformer acts as a shorted turn to
the low impedance sourcing node. The push-pull outputs alternate continuously under all conditions provided REF the
voltage is greater than 3V.
9
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LM5041B
Detailed Operating Description
LM5041B
30086404
sense resistor. The capacitor associated with the CS filter
must be placed close to the device and connected directly to
the pins of the controller (CS and GND). If a current sense
transformer is used, both leads of the transformer secondary
should be routed to the sense resistor, which should also be
located close to the IC. A resistor may be used for current
sensing instead of a transformer, located in the push-pull
transistor sources, but a low inductance type of resistor is required. When designing with a sense resistor, all of the noise
sensitive low power grounds should be connected together
around the IC and a single connection should be made to the
high current power ground (sense resistor ground point).
PWM Comparator
The PWM comparator compares the slope compensated current ramp signal to the loop error voltage from the internal
error amplifier (COMP pin). This comparator is optimized for
speed in order to achieve minimum controllable duty cycles.
The comparator polarity is such that 0V on the COMP pin will
produce zero duty cycle in the buck stage.
Error Amplifier
An internal high gain wide-bandwidth error amplifier is provided within the LM5041B. The amplifier’s non-inverting input
is tied to a 0.75V reference. The inverting input is connected
to the FB pin. In non-isolated applications the power converter
output is connected to the FB pin via the voltage setting resistors. Loop compensation components are connected between the COMP and FB pins. For most isolated applications
the error amplifier function is implemented on the secondary
side of the converter and the internal error amp is not used.
The internal error amplifier is configured as an open drain
output and can be disabled by connecting the FB pin to
ground. An internal 5 kΩ pull-up resistor between the 5V reference and the COMP pin can be used as the pull-up for an
opto-coupler in isolated applications.
Oscillator and Sync Capability
The LM5041B oscillator is set by a single external resistor
connected between the RT pin and GND. To set a desired
oscillator frequency (F), the necessary RT resistor can be
calculated from:
The buck stage will switch at the oscillator frequency and each
push-pull output will switch at half the oscillator frequency in
a push-pull configuration. The LM5041B can also be synchronized to an external clock. The external clock must have
a higher frequency than the free running frequency set by the
RT resistor. The clock signal should be capacitively coupled
into the RT pin with a 100 pF capacitor. A peak voltage level
greater than 3V is required for detection of the sync pulse.
The sync pulse width should be set in the 15 ns to 150 ns
range by the external components. The RT resistor is always
required, whether the oscillator is free running or externally
synchronized. The voltage at the RT pin is internally regulated
to 2V. The RT resistor should be located very close to the
device and connected directly to the pins of the IC (RT and
GND).
Current Limit/Current Sense
The LM5041B provides cycle-by-cycle over-current protection. If the voltage at the CS comparator (CS pin voltage plus
slope comp voltage) exceeds 0.5V the present buck stage
duty cycle is terminated (cycle by cycle current limit). A small
RC filter located near the controller is recommended to filter
current sense signals at the CS pin. An internal MOSFET discharges the external CS pin for an additional 50 ns at the
beginning of each cycle to reduce the leading edge spike that
occurs when the buck stage MOSFET is turned on.
The LM5041B current sense and PWM comparators are very
fast, and may respond to short duration noise pulses. Layout
considerations are critical for the current sense filter and
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10
Thermal Protection
The PWM comparator compares the current sense signal to
the voltage at the COMP pin. The output stage of the internal
error amplifier generally drives the COMP pin. At duty cycles
greater than 50%, current mode control circuits are subject to
sub-harmonic oscillation. By adding an additional fixed ramp
signal (slope compensation) to the current sense ramp, oscillations can be avoided. The LM5041B integrates this slope
compensation by buffering the internal oscillator ramp and
summing a current ramp generated by the oscillator internally
with the current sense signal. Additional slope compensation
may be provided by increasing the source impedance of the
current sense signal.
Internal Thermal Shutdown circuitry is provided to protect the
integrated circuit in the event that the maximum junction temperature is exceeded. When activated, typically at 165 degrees Celsius, the controller is forced into a low-power
standby state, disabling the output drivers and the bias regulator. This feature is provided to prevent catastrophic failures
from accidental device overheating.
Differences Between LM5041,
LM5041A and LM5041B
There are five differences between LM5041, LM5041A and
LM5041B. In the LM5041A and the LM5041B versions, the
hiccup mode over-current protection is not employed and the
VCC bias regulator is not disabled by SS pin shutdown state.
In the LM5041B version, both HD and LD will be low state
when the PWM controller disabled. In the LM5041 and the
LM5041B version, PWM controller is disabled by either a UVLO pin low state or SS pin shutdown state. Also in the
LM5041B version, the REF pin output is not disabled by a
UVLO pin low state. However, if VCC does not receive power
from an external source, the UVLO pin low state will disable
the internal VCC regulator and a VCC under-voltage condition
will eventually disable REF as the VCC voltage falls.
Soft-Start and Shutdown
The soft-start feature allows the power converter to gradually
reach the initial steady state operating point, thereby reducing
start-up stresses and surges. At power on, a 10 µA current is
sourced out of the soft-start pin (SS) to charge an external
capacitor. The capacitor voltage will ramp up slowly and will
limit the maximum duty cycle of the buck stage. In the event
of a fault as indicated by VCC Under-voltage, line Under-voltage the output drivers are disabled and the soft-start capacitor
is discharged to 0.7V. When the fault condition is no longer
present, a soft-start sequence will begin again and buck stage
duty cycle will gradually increase as the soft-start capacitor is
charged.
The SS pin also serves as an enable input of HD and LD. Both
HD and LD will be forced to a low state if the SS pin is below
the shutdown threshold of 0.45V.
Differences Between LM5041, LM5041A and LM5041B
ITEM
LM5041
LM5041A
LM5041B
Hiccup mode over-current protection
Available
N/A
N/A
No
VCC disabled by SS shutdown
Yes
No
REF disabled by UVLO pin low state
Yes
Yes
No
BUCK controller disabled by SS shutdown
Yes
No
Yes
BUCK driver states when the controller disabled
HD : LOW
LD :HIGH
HD : LOW
LD : HIGH
HD : LOW
LD : LOW
Logic Table
MODE
CONTROLS
UVLO
SS
DEVICE
PIN STATES
VCC
REF
HD
LD
PUSH&PULL
9V
5V
PWM
PWM
50% Duty Cycle
GND
GND
LOW
LM5041
Normal
Operation
HIGH
UVLO
Shutdown
LOW
SS
Shutdown
HIGH
-
LM5041A
LM5041B
LM5041
-
LM5041A
LM5041
LM5041A
LM5041B
LOW
LOW
LM5041B
LOW
HIGH
GND
GND
9V
5V
11
LOW
HIGH
LOW
LOW
50% Duty Cycle
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LM5041B
Slope Compensation
LM5041B
Typical Application
30086406
FIGURE 1. Simplified Cascaded Half-Bridge
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12
LM5041B
30086407
Application Circuit: Input 35V to 80V, Output 2.5V, 50A
13
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LM5041B
Physical Dimensions inches (millimeters) unless otherwise noted
Molded TSSOP-16
NS Package Number MTC16
16-Lead LLP Surface Mount Package
NS Package Number SDA16A
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14
LM5041B
Notes
15
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LM5041B Cascaded PWM Controller
Notes
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