Supertex inc. HV9910B Universal High Brightness LED Driver Features General Description ► ► ► ► ► ► ► The HV9910B is an open loop, current mode, control LED driver IC. The HV9910B can be programmed to operate in either a constant frequency or constant off-time mode. It includes an 8.0 - 450V linear regulator which allows it to work from a wide range of input voltages without the need for an external low voltage supply. The HV9910B includes a PWM dimming input that can accept an external control signal with a duty ratio of 0 - 100% and a frequency of up to a few kilohertz. It also includes a 0 - 250mV linear dimming input which can be used for linear dimming of the LED current. Switch mode controller for single switch LED drivers Enhanced drop-in replacement to the HV9910 Open loop peak current controller Internal 8.0 to 450V linear regulator Constant frequency or constant off-time operation Linear and PWM dimming capability Requires few external components for operation Applications ► ► ► ► ► ► The HV9910B is ideally suited for buck LED drivers. Since the HV9910B operates in open loop current mode control, the controller achieves good output current regulation without the need for any loop compensation. PWM dimming response is limited only by the rate of rise and fall of the inductor current, enabling very fast rise and fall times. The HV9910B requires only three external components (apart from the power stage) to produce a controlled LED current making it an ideal solution for low cost LED drivers. DC/DC or AC/DC LED driver applications RGB backlighting LED driver Back lighting of flat panel displays General purpose constant current source Signage and decorative LED lighting Chargers Typical Application Circuit CIN CO D1 CDD VDD L1 VIN HV9910B LD PWMD RT RT Supertex inc. GATE Q1 CS GND RCS ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com HV9910B Ordering Information Pin Description Package Options Device HV9910B 8-Lead SOIC 16-Lead SOIC HV9910BLG-G HV9910BNG-G -G indicates package is RoHS compliant (‘Green’) VIN 1 16 NC NC 2 15 NC NC 3 14 RT CS 4 13 LD VDD VIN 1 8 RT GND 5 12 CS 2 7 LD NC 6 11 NC GND 3 6 VDD NC 7 10 NC GATE 4 5 PWMD GATE 8 9 PWMD 8-Lead SOIC (LG) Absolute Maximum Ratings Product Marking Parameter Value VIN to GND -0.5V to +470V VDD to GND 12V CS, LD, PWMD, GATE, RT to GND -40°C to +150°C Storage temperature range -65°C to +150°C Continuous power dissipation (TA = +25°C) 8-Lead SOIC 16-Lead SOIC Y = Last Digit of Year Sealed WW = Week Sealed L = Lot Number = “Green” Packaging YWW 9910B LLLL -0.3V to (VDD +0.3V) Junction temperature range Package may or may not include the following marks: Si or 8-Lead SOIC (LG) Top Marking HV9910BNG 630mW 1300mW YWW Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. LLLLLLLL Bottom Marking CCCCCCCCC AAA Y = Last Digit of Year Sealed WW = Week Sealed L = Lot Number C = Country of Origin* A = Assembler ID* = “Green” Packaging *May be part of top marking Package may or may not include the following marks: Si or Thermal Resistance 16-Lead SOIC (NG) Package θja 8-Lead SOIC 128OC/W 16-Lead SOIC 82OC/W Electrical Characteristics (The specifications are at T = 25°C and V A Sym 16-Lead SOIC (NG) Description IN = 12V, unless otherwise noted.) Min Typ Max Units Conditions Input VINDC Input DC supply voltage range1 * 8.0 - 450 V IINSD Shut-down mode supply current * - 0.5 1.0 mA DC input voltage Pin PWMD to GND Notes: 1. Also limited by package power dissipation limit, whichever is lower. † VDD load current external to the HV9910B. * Denotes the specifications which apply over the full operating ambient temperature range of -40°C < TA < +125°C. # Guaranteed by design. Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 2 HV9910B Electrical Characteristics (cont.) (The specifications are at T = 25°C and V A Sym Description IN = 12V, unless otherwise noted.) Min Typ Max Units Conditions Internal Regulator Internally regulated voltage - 7.25 7.5 7.75 V VIN = 8.0V, IDD(ext)(†) = 0, 500pF at GATE; RT = 226kΩ, PWMD = VDD Line regulation of VDD - 0 - 1.0 V VIN = 8.0 - 450V, IDD(ext) = 0, 500pF at GATE; RT = 226kΩ, PWMD = VDD Load regulation of VDD - 0 - 100 mV IDD(ext) = 0 - 1.0mA, 500pF at GATE; RT = 226kΩ, PWMD = VDD UVLO VDD undervoltage lockout threshold * 6.45 6.7 6.95 V VDD rising ∆UVLO VDD undervoltage lockout hysteresis - - 500 - mV VDD falling Current that the regulator can supply before IC goes into UVLO # 5.0 - - mA VIN = 8.0V VDD ΔVDD, line Internal Regulator ΔVDD, load IIN,MAX PWM Dimming VEN(lo) Pin PWMD input low voltage * - - 0.8 V VIN = 8.0 - 450V VEN(hi) Pin PWMD input high voltage * 2.0 - - V VIN = 8.0 - 450V Pin PWMD pull-down resistance at PWMD - 50 100 150 kΩ 225 250 275 213 250 287 REN VPWMD = 5.0V Current Sense Comparator VCS,TH Current sense pull-in threshold voltage - VOFFSET Offset voltage for LD comparator * -12 - 12 - 150 215 280 TBLANK Current sense blanking interval mV mV ns -40°C < TA < +85°C TA < +125°C --0 < TA < +85OC, VLD = VDD, VCS = VCS,TH + 50mV after TBLANK -40 < TA < +125OC, VLD = VDD, VCS = VCS,TH + 50mV after TBLANK - 145 215 315 - - 80 150 - 20 25 30 - 80 100 120 GATE sourcing current - 165 - - mA VGATE = 0V, VDD = 7.5V ISINK GATE sinking current - 165 - - mA VGATE = VDD, VDD = 7.5V tRISE GATE output rise time - - 30 50 ns CGATE = 500pF, VDD = 7.5V tFALL GATE output fall time - - 30 50 ns CGATE = 500pF, VDD = 7.5V tDELAY Delay to output ns VLD = VDD, VCS = VCS,TH + 50mV after TBLANK Oscillator fOSC Oscillator frequency kHz RT = 1.00MΩ RT = 226kΩ GATE Driver ISOURCE Notes: 1. Also limited by package power dissipation limit, whichever is lower. † VDD load current external to the HV9910B. * Denotes the specifications which apply over the full operating ambient temperature range of -40°C < TA < +125°C. # Guaranteed by design. Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 3 HV9910B Application Information The HV9910B is optimized to drive buck LED drivers using open-loop peak current mode control. This method of control enables fairly accurate LED current control without the need for high side current sensing or the design of any closed loop controllers. The IC uses very few external components and enables both Linear and PWM dimming of the LED current. A resistor connected to the RT pin programs the frequency of operation (or the off-time). The oscillator produces pulses at regular intervals. These pulses set the SR flip-flop in the HV9910B which causes the GATE driver to turn on. The same pulses also start the blanking timer which inhibits the reset input of the SR flip flop and prevent false turn-offs due to the turn-on spike. When the FET turns on, the current through the inductor starts ramping up. This current flows through the external sense resistor RCS and produces a ramp voltage at the CS pin. The comparators are constantly comparing the CS pin voltage to both the voltage at the LD pin and the internal 250mV. Once the blanking timer is complete, the output of these comparators is allowed to reset the flip flop. When the output of either one of the two comparators goes high, the flip flop is reset and the GATE output goes low. The GATE goes low until the SR flip flop is set by the oscillator. Assuming a 30% ripple in the inductor, the current sense resistor RCS can be set using: RCS = and any external resistor dividers needed to control the IC. The VDD pin must be bypassed by a low ESR capacitor to provide a low impedance path for the high frequency current of the output GATE driver. The HV9910B can also be operated by supplying a voltage at the VDD pin greater than the internally regulated voltage. This will turn off the internal linear regulator of the IC and the HV9910B will operate directly off the voltage supplied at the VDD pin. Please note that this external voltage at the VDD pin should not exceed 12V. Although the VIN pin of the HV9910B is rated up to 450V, the actual maximum voltage that can be applied is limited by the power dissipation in the IC. For example, if an 8-pin SOIC (junction to ambient thermal resistance Rθ,j-a = 128°C/ W) HV9910B draws about IIN = 2.0mA from the VIN pin, and has a maximum allowable temperature rise of the junction temperature limited to about ΔT = 100°C, the maximum voltage at the VIN pin would be: 0.25V (or VLD) 1.15 • ILED (A) Constant frequency peak current mode control has an inherent disadvantage – at duty cycles greater than 0.5, the control scheme goes into subharmonic oscillations. To prevent this, an artificial slope is typically added to the current sense waveform. This slope compensation scheme will affect the accuracy of the LED current in the present form. However, a constant off-time peak current control scheme does not have this problem and can easily operate at duty cycles greater then 0.5 and also gives inherent input voltage rejection making the LED current almost insensitive to input voltage variations. But, it leads to variable frequency operation and the frequency range depends greatly on the input and output voltage variation. HV9910B makes it easy to switch between the two modes of operation by changing one connection (see oscillator section). In these cases, to operate the HV9910B from higher input voltages, a Zener diode can be added in series with the VIN pin to divert some of the power loss from the HV9910B to the Zener diode. In the above example, using a 100V zener diode will allow the circuit to easily work up to 450V. The input current drawn from the VIN pin is a sum of the 1.0mA current drawn by the internal circuit and the current drawn by the GATE driver (which in turn depends on the switching frequency and the GATE charge of the external FET). IIN ≈ 1.0mA + QG • fS In the above equation, fS is the switching frequency and QG is the GATE charge of the external FET (which can be obtained from the datasheet of the FET). Input Voltage Regulator The HV9910B can be powered directly from its VIN pin and can work from 8.0 - 450VDC at its VIN pin. When a voltage is applied at the VIN pin, the HV9910B maintains a constant 7.5V at the VDD pin. This voltage is used to power the IC Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 4 HV9910B Current Sense The current sense input of the HV9910B goes to the noninverting inputs of two comparators. The inverting terminal of one comparator is tied to an internal 250mV reference whereas the inverting terminal of the other comparator is connected to the LD pin. The outputs of both these comparators are fed into an OR GATE and the output of the OR GATE is fed into the reset pin of the flip-flop. Thus, the comparator which has the lowest voltage at the inverting terminal determines when the GATE output is turned off. The outputs of the comparators also include a 150-280ns blanking time which prevents spurious turn-offs of the external FET due to the turn-on spike normally present in peak current mode control. In rare cases, this internal blanking might not be enough to filter out the turn-on spike. In these cases, an external RC filter needs to be added between the external sense resistor (RCS) and the CS pin. Please note that the comparators are fast (with a typical 80ns response time). Hence these comparators are more susceptible to be triggered by noise than the comparators of the HV9910. A proper layout minimizing external inductances will prevent false triggering of these comparators. Oscillator The oscillator in the HV9910B is controlled by a single resistor connected at the RT pin. The equation governing the oscillator time period tOSC is given by: tOSC(μs) = RT(kΩ) + 22 25 The GATE output of the HV9910B is used to drive an external FET. It is recommended that the GATE charge of the external FET be less than 25nC for switching frequencies ≤100kHz and less than 15nC for switching frequencies > 100kHz. Supertex inc. The Linear Dimming pin is used to control the LED current. There are two cases when it may be necessary to use the Linear Dimming pin. ► In some cases, it may not be possible to find the exact RCS value required to obtain the LED current when the internal 250mV is used. In these cases, an external voltage divider from the VDD pin can be connected to the LD pin to obtain a voltage (less than 250mV) corresponding to the desired voltage across RCS. ► Linear dimming may be desired to adjust the current level to reduce the intensity of the LEDs. In these cases, an external 0-250mV voltage can be connected to the LD pin to adjust the LED current during operation. To use the internal 250mV, the LD pin can be connected to VDD. Note: Although the LD pin can be pulled to GND, the output current will not go to zero. This is due to the presence of a minimum on-time (which is equal to the sum of the blanking time and the delay to output time) which is about 450ns. This will cause the FET to be on for a minimum of 450ns and thus the LED current when LD = GND will not be zero. This current is also dependent on the input voltage, inductance value, forward voltage of the LEDs and circuit parasitics. To get zero LED current, the PWMD pin has to be used. PWM Dimming If the resistor is connected between RT and GND, HV9910B operates in a constant frequency mode and the above equation determines the time-period. If the resistor is connected between RT and GATE, the HV9910B operates in a constant off-time mode and the above equation determines the offtime. GATE Output Linear Dimming PWM Dimming can be achieved by driving the PWMD pin with a low frequency square wave signal. When the PWM signal is zero, the GATE driver is turned off and when the PWMD signal if high, the GATE driver is enabled. Since the PWMD signal does not turn off the other parts of the IC, the response of the HV9910B to the PWMD signal is almost instantaneous. The rate of rise and fall of the LED current is thus determined solely by the rise and fall times of the inductor current. To disable PWM dimming and enable the HV9910B permanently, connect the PWMD pin to VDD. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 5 HV9910B Block Diagram VIN Regulator VDD POR LD + Blanking CS 250mV + - R Q GATE S Oscillator RT GND PWMD Pin Description Pin # Function Description 8-Lead SOIC 16-Lead SOIC 1 1 VIN This pin is the input of an 8.0 - 450V linear regulator. 2 4 CS This pin is the current sense pin used to sense the FET current by means of an external sense resistor. When this pin exceeds the lower of either the internal 250mV or the voltage at the LD pin, the GATE output goes low. 3 5 GND Ground return for all internal circuitry. This pin must be electrically connected to the ground of the power train. 4 8 GATE This pin is the output GATE driver for an external N-channel power MOSFET. 5 9 PWMD This is the PWM dimming input of the IC. When this pin is pulled to GND, the GATE driver is turned off. When the pin is pulled high, the GATE driver operates normally. 6 12 VDD 7 13 LD This pin is the linear dimming input and sets the current sense threshold as long as the voltage at the pin is less than 250mV (typ). This is the power supply pin for all internal circuits. It must be bypassed with a low ESR capacitor to GND (≥0.1μF). 8 14 RT This pin sets the oscillator frequency. When a resistor is connected between RT and GND, the HV9910B operates in constant frequency mode. When the resistor is connected between RT and GATE, the IC operates in constant off-time mode. - 2, 3, 6, 7, 10, 11, 15, 16 NC No connection Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 6 HV9910B 8-Lead SOIC (Narrow Body) Package Outline (LG) 4.90x3.90mm body, 1.75mm height (max), 1.27mm pitch D θ1 8 E E1 L2 Note 1 (Index Area D/2 x E1/2) L 1 θ L1 Top View Gauge Plane Seating Plane View B A View B Note 1 h h A A2 Seating Plane b e A1 A Side View View A-A Note: 1. This chamfer feature is optional. A Pin 1 identifier must be located in the index area indicated. The Pin 1 identifier can be: a molded mark/identifier; an embedded metal marker; or a printed indicator. Symbol Dimension (mm) A A1 A2 b MIN 1.35* 0.10 1.25 0.31 NOM - - - - MAX 1.75 0.25 1.65* 0.51 D E E1 4.80* 5.80* 3.80* 4.90 6.00 3.90 5.00* 6.20* 4.00* e 1.27 BSC h L 0.25 0.40 - - 0.50 1.27 L1 1.04 REF L2 0.25 BSC JEDEC Registration MS-012, Variation AA, Issue E, Sept. 2005. * This dimension is not specified in the JEDEC drawing. Drawings are not to scale. Supertex Doc. #: DSPD-8SOLGTG, Version I041309. Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 7 θ θ1 0O 5O - - 8O 15O HV9910B 16-Lead SOIC (Narrow Body) Package Outline (NG) 9.90x3.90mm body, 1.75mm height (max), 1.27mm pitch D 16 θ1 E1 E Note 1 (Index Area D/2 x E1/2) L2 1 L Top View View B A A A2 e A1 View B h h Seating Plane Seating Plane θ L1 Gauge Plane Note 1 b Side View View A-A A Note: 1. This chamfer feature is optional. If it is not present, then a Pin 1 identifier must be located in the index area indicated. The Pin 1 identifier can be: a molded mark/identifier; an embedded metal marker; or a printed indicator. Symbol Dimension (mm) A A1 A2 b D E E1 MIN 1.35* 0.10 1.25 0.31 9.80* 5.80* 3.80* NOM - - - - 9.90 6.00 MAX 1.75 0.25 1.65* 0.51 3.90 10.00* 6.20* 4.00* e 1.27 BSC h L 0.25 0.40 - - 0.50 1.27 L1 L2 1.04 0.25 REF BSC θ θ1 0O 5O - - 8O 15O JEDEC Registration MS-012, Variation AC, Issue E, Sept. 2005. * This dimension is not specified in the JEDEC drawing. Drawings are not to scale. Supertex Doc. #: DSPD-16SONG, Version G041309. (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information go to http://www.supertex.com/packaging.html.) Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible omissions and inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications refer to the Supertex inc. (website: http//www.supertex.com) Supertex inc. ©2010 Supertex inc. All rights reserved. Unauthorized use or reproduction is prohibited. Doc.# DSFP-HV9910B B061209 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 8 Supertex inc. HV9910BDB1 Off-Line, High Brightness, 1.4A LED Driver Demo Board General Description Specifications The HV9910BDB1 demoboard is an offline, high current LED driver designed to drive a 40V LED string at 1.4A from a 110V input. The demoboard uses Supertex’s HV9910B LED driver IC to drive a buck converter. Input voltage 90 - 135Vrms, 50/60Hz Output voltage 10 - 40V Output current 1.4A max Output current ripple (typ) The HV9910BDB1 has a typical full load efficiency of 88%, with the buck converter efficiency (excluding the diode bridge rectifier and EMI filter) at 93%. The demoboard also meets CISPR-15 conducted EMI standards. The output current can be adjusted in two ways - either with linear dimming using the onboard potentiometer or with PWM dimming by applying a TTL-compatible square wave signal at the PWMD terminal. Using linear dimming, the output current of the HV9910DB1 can be lowered to about 0.1A (note: zero output current can be obtained only by PWM dimming). 40% (peak-peak) Full load efficiency (@110V) 88% Power factor (@110V) 0.64 Input current (@110V) 0.83A rms Input current THD (@110V) 117% Switching frequency (typ) 50kHz 0.1A Minimum output current (@110V) Conducted EMI Meets CISPR-15 Temperature rise of heatsink (@110V input and full load) 50°C Open LED protection yes Output short circuit protection Dimensions Connection Diagram WARNING!!! no 86.4mm X 58.4mm 10 - 40V, 1.4A max. 90 - 135VAC 50/60Hz Do not connect earth-grounded test instruments. Doing so will short the AC line, resulting in damage to the instrument and/or the HV9910BDB1. Use floating high voltage differential probes or isolate the demoboard by using an isolating transformer. There is no galvanic isolation. Dangerous voltages are present when connected to the AC line. Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 1 HV9910BDB1 Connections 1. Connect the input AC voltage between the AC IN terminals as shown in the connection diagram. 2. Connect the LED string between LED+ (anode of LED string) and LED- (cathode of LED string). 3. Connect the PWMD terminal to the VDD terminal using the jumper provided to enable the LED driver. 4. The current level can be adjusted using the on-board potentiometer. PWM Dimming The HV9910BDB1 is capable of being PWM dimmed by applying a square wave TTL compatible signal between PWMD and GND terminals. However, since there is no galvanic isolation on the board, care must be taken to prevent damage to the PWM dimming source and/or the HV9910BDB1. One simple way is to isolate the LED driver from the AC line using an isolation transformer. Another approach is to use an opto-isolator to drive the PWMD pin as shown in the figure below. 3.8kΩ VDD 5.0V square wave signal (<1.0kHz) Opto-isolator (eg: LTV-814 from Lite-On) PWMD Typical Results Full Load Efficiency vs. Input Voltage 89 Efficiency vs. Load Voltage (@VIN=110V rms) 90 Efficiency (%) Efficiency (%) 86 88 82 87 78 86 90 100 110 120 130 140 74 5 15 Change in output current (%) Change in output current (%) 15 2.5 0 -2.5 -5 90 100 110 120 Input Voltage (Vrms) Supertex inc. 35 45 Load Regulation of Load Current (@ VIN = 110V rms) Line Regulation of Load Current 5 25 Load Voltage (V) Input Voltage (Vrms) 130 140 12.5 10 7.5 5 2.5 0 5 15 25 35 45 Load Voltage (V) ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 2 HV9910BDB1 Waveforms Drain Voltage Input Voltage Input Current LED Current Steady State waveforms at 150Vdc input and full load output PWMD Voltage LED Current PWM Dimming at 100Hz Steady State waveforms at 150Vdc input and full load output PWMD Voltage LED Current Rising Edge of LED Current during PWM Dimming PWMD Voltage LED Current Falling Edge of LED Current during PWM Dimming Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 3 HV9910BDB1 Conducted EMI Measurements at Full Load and 110V AC input CISPR-15 Limit Silk Screen Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 4 1 J1 2 1 MOV1 R ERZ-V05D221 F1 2A 125V 4 C4 0.1µF 250V 3 2 L2 4 1 C5 0.1µF 250V 1 4 + Supertex inc. 2- t 3 D2 DF1504S-T RT1 CL-130 C3 68µF 200V C7 68µF 200V R3 5k C6 2.2µF 16V 0 C1 1.0µF 250V R6 1k L3 1 J3A 22µH R2 178k 1 VIN 1 RT J3C J3B 0 5 CS GATE PWMD GND LD HV9910B VDD U1 3 R5 1k 9 13 12 0 C10 1.0µF 250V 2 C8 0.1µF 16V 2 4 8 14 R7 0.27 0.25W C1 1.0µF 250V R4 0.0 R1 464k 2A 1000µH L1 R7 0.27 0.25W Q1 FQD8N25 1 D1 MURS240 2 C2 0.47µF 250V 1 2 J2 HV9910BDB1 Schematic Diagram ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 5 HV9910BDB1 Bill of Materials Package Manufacturer Manufacturer’s Part Number 1µF, 250V metallized polyester capacitor Radial EPCOS Inc B32522C3105J 0.47µF, 250V metallized polyester capacitor Radial EPCOS Inc B32521C3474J C3, C7 68µF, 250V electrolytic capacitor Radial Panasonic EEU-EE2D680 2 C4, C5 0.1µF, 250V metallized polyester X2 capacitor Radial Panasonic ECQ-U2A104MV 5 1 C6 2.2µF, 16V, X7R ceramic chip capacitor SMD0805 --- --- 6 1 C8 0.1µF, 50V, X7R ceramic chip capacitor SMD0805 --- --- 7 1 C9 open --- --- --- 8 1 D1 400V, 2A ultra fast recovery diode SMB ON Semi MURS240T3 9 1 D2 400V, 1.5A single phase diode bridge DF-S Diodes Inc DF1504S-T 10 1 F1 2A, 125V slow blow fuse SMT Littelfuse Inc 0452002.MRL 11 2 J1, J2 2 position 0.156” header Thru-Hole Molex 26-48-1021 12 1 J3 3 position, 0.1” pitch vertical header Thru-Hole Molex 22-28-4030 13 1 L1 1000µH, 2A rms, 2A sat inductor Radial Coilcraft PCV-2-105-02L - - --- Cross Reference Radial Coiltronics CTX01-17784G-R 14 1 L2 0.6mH, 1A rms common mode choke Thru-Hole Coilcraft BU9-6011R0BL 15 1 L3 22µH, 2.1A sat, 1.9A rms inductor Radial Coilcraft RFB0807-220L 16 1 MOV1 220V, 600A surge absorber Radial Panasonic ERZ-V05D221 17 1 Q1 250V, 0.55Ω, N-channel FET DPAK Fairchild Semi FQD8N25 18 1 RT1 2A rms, 50Ω inrush current limiter Radial GE Sensing CL-130 19 1 R1 464KΩ, 1/8W, 1% chip resistor SMD0805 --- --- 20 1 R2 178KΩ, 1/8W, 1% chip resistor SMD0805 --- --- 21 1 R3 5KΩ 6mmsq single turn potentiometer SMT Bourns Inc 3361P-1-502GLF 22 1 R4 0.0Ω, 1/8W chip resistor SMD0805 --- --- 23 2 R5, R6 1KΩ, 1/8W, 1% chip resistor SMD0805 --- --- 24 2 R7, R8 0.27Ω, 1/4W, 1% chip resistor SMD1206 --- --- 25 1 U1 SO-16 Supertex HV9910BNG-G Item # Qty RefDes Description 1 2 C1, C10 2 1 C2 3 2 4 Universal LED Driver Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible omissions and inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications refer to the Supertex inc. (website: http//www.supertex.com) Supertex inc. ©2010 Supertex inc. All rights reserved. Unauthorized use or reproduction is prohibited. 100410 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 6 HV9910BDB2 Universal, Off-Line, High Brightness, 350mA LED Driver Demo Board General Description Specifications The Supertex HV9910BDB2 demo board is a HighBrightness LED power driver to supply a string of LEDs using the HV9910B IC from a universal AC input voltage. The HV9910BDB2 can supply a maximum output current of 350mA to drive 10 - 40V LED strings from a wide input voltage - 90 to 265VAC, 50/60Hz. The power conversion stage of the HV9910BDB2 consists of a diode bridge rectifier followed by a current-controlled buck converter operating at a switching frequency of 50kHz. The nominal output current of the demo board can be adjusted to any value between 30 and 350mA using the on-board trimming potentiometer. PWM dimming can be achieved by applying a pulse-width-modulated square wave signal between the PWMD and GND pins. Zero output current can be obtained only by PWM dimming. The HV9910BDB2 is not CISPR-15 compliant. Additional filtering is required to make the board meet CISPR-15 limits. Parameter Value Input voltage 90 - 265Vrms, 50/60Hz Output voltage 10 - 40V Output current 350mA max Output current ripple (typ) @110V input 25% (peak-peak) @40V output, 350mA 88% @110VAC Full load efficiency 86% @230VAC 0.70 @110VAC Power factor 0.48 @230VAC 0.20A @110VAC Input current (rms) 0.14A @230VAC 94% @110VAC Input current THD 95% @230VAC Switching frequency (typ) 50kHz 20mA @110VAC Minimum output current 30mA @230VAC Open LED protection yes Output short circuit protection Dimensions no 68.6mm X 49.6mm Connection Diagram 10 - 40V, 350mA max. WARNING!!! 90 - 265VAC 50/60Hz Do not connect earth-grounded test instruments. Doing so will short the AC line, resulting in damage to the instrument and/or the HV9910BDB2. Use floating high voltage differential probes or isolate the demoboard by using an isolating transformer. There is no galvanic isolation. Dangerous voltages are present when connected to the AC line. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 1 HV9910BDB2 Connections PWM Dimming 1. Connect the input AC voltage between the AC IN terminals as shown in the connection diagram. 2. Connect the LED string between LED+ (anode of LED string) and LED- (cathode of LED string). 3. Connect the PWMD terminal to the VDD terminal using the jumper provided to enable the LED driver. 4. The current level can be adjusted using the on-board potentiometer. The HV9910BDB2 is capable of being PWM dimmed by applying a square wave TTL compatible signal between PWMD and GND terminals. However, since there is no galvanic isolation on the board, care must be taken to prevent damage to the PWM dimming source and/or the HV9910BDB2. One simple way is to isolate the LED driver from the AC line using an isolation transformer. Another approach is to use an opto-isolator to drive the PWMD pin as shown in the figure below. 3.8kΩ VDD 5.0V square wave signal (<1.0kHz) Opto-isolator (eg: LTV-814 from Lite-On) PWMD Typical Results Efficiency vs.Input Voltage 90 40V output 80 75 10V output 70 65 60 110VAC Input 85 Efficiency (%) Efficiency (%) 85 Efficiency vs. LED String Voltage 90 80 230VAC Input 75 70 65 80 130 180 230 Input Voltage (VAC) 280 60 0 10 Current Regulation vs. Input Voltage 5 10V Output 0 40V Ouput -5 -10 80 130 180 230 Input Voltage (VAC) 280 40 50 Current Regulation vs. LED String Voltage 20 % change in LED Current % change in LED Current 10 20 30 LED String Voltage (V) 15 230VAC Input 10 110VAC Input 5 0 0 10 20 30 LED String Voltage (V) 40 50 ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 2 HV9910BDB2 Waveforms LED Current LED Current Drain Voltage Steady State waveforms at 110VAC input and full load output Drain Voltage Steady State waveforms at 230VAC input and full load output LED Current LED Current Drain Voltage Steady State waveforms at 90VAC input and 40V, 350mA output Drain Voltage Steady State waveforms at 230VAC input and 10V, 350mA output ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 3 HV9910BDB2 Silk Screen ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 4 2 1 J1 C4 2A, 250VAC F1 AC2 AC1 U1 NEG POS C1 C8 C3 0.47uF, 400V 2.2uF, 16V R7 1K 5K R3 J3A C6 R2 178K 1 0.1uF, 305VAC t CL-140 0.1uF J3B R5 1k 9 13 12 EN HD Rosc J3C CS Gate HV9910 Vdd U2 3 1 Vin Gnd 5 RT1 4 8 14 R4 1k 100pF C7 464K R1 R6 0.56 STD7NM50N Q1 L1 2 4.7mH RL-1292-4700 1 D1 STTH2R06U C5 1 2 J2 HV9910BDB2 Schematic Diagram ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 5 0.47uF, 400V 2 22uF, 400V HV9910BDB2 Bill of Materials Package Manufacturer Manufacturer’s Part Number 22µF, 400V electrolytic capacitor Radial Nichion UVR2G220MHD 0.47µF, 400V metal film capacitor Radial EPCOS Inc B32522C6474K C4 0.1µF, 305VAC EMI suppresion capacitor Radial EPCOS Inc B32922C3104M 1 C6 0.1µF, 16V X7R ceramic chip capacitor SMD0805 Panasonic ECJ-2VB1C104K 5 1 C7 100pF, 50V C0G ceramic chip capacitor SMD0805 TDK Corp C2012C0G1H101J 6 1 C8 2.2µF, 16V X7R ceramic chip capacitor SMD0805 TDK Corp C2012X7R1C225K 7 1 D1 600V, 2A ultrafast diode SMB ST Micro STTH2R06U 8 1 F1 2A, 250VAC time lag fuse Radial Cooper Bussman SR-5-2A-BK 9 1 H1 15C/W DPAK heatsink SMT Aavid 7106PD 10 2 J1,J2 2 position, 0.156” pitch, vertical header Thru-Hole Molex 26-48-1021 11 1 J3 3 position, 0.100” pitch, vertical header Thru-Hole Molex 22-03-2031 12 1 L1 4.7mH, 400mA rms, 470mA sat inductor Axial Renco USA 13 1 Q1 550V, 0.7Ω N-channel FET DPAK ST Micro 14 1 RT1 50Ω NTC inrush limiter Thru-Hole GE Sensing 15 1 R1 464KΩ, 1/8W, 1% chip resistor SMD0805 --- --- 16 1 R2 178KΩ, 1/8W, 1% chip resistor SMD0805 --- --- 17 1 R3 5KΩ top adjust trimpot SMT Bourns Inc 18 3 SMD0805 --- --- 19 1 R6 0.56Ω, 1/4W, 1% chip resistor SMD1206 --- --- 20 1 U1 400V, 1A single phase diode bridge DF-S Diodes Inc 21 1 U2 Universal LED Driver SO-16 Supertex Item # Qty RefDes 1 1 C1 2 2 C3,C5 3 1 4 Description R4,R5,R7 1KΩ, 1/8W, 1% chip resistor RL-1292-4700 STD5NM50 CL-140 3361P-1-502G DF04S HV9910BNG-G Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible omissions and inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications refer to the Supertex inc. website: http//www.supertex.com. ©2009 012309 All rights reserved. Unauthorized use or reproduction is prohibited. 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 6 HV9910BDB3 Low Voltage, High Current, LED Driver Demoboard General Description Specifications The HV9910BDB3 demoboard is a high current LED driver designed to drive one LED or two LEDs in series at currents up to 1.0A from a 10 – 30V DC input. The demoboard uses Supertex’s HV9910B Universal LED driver IC to drive a buck converter. Parameter Value Input voltage The HV9910BDB3 can be configured to operate in either a constant frequency mode (for driving a single LED) or in a constant off-time mode (for driving two LEDs). 10 - 30VDC Output voltage constant frequency mode 2.0 - 4.5V Output voltage constant off-time mode 4.0 - 8.0V Maximum output current Output current ripple (typ) The output current can be adjusted in two ways – either with linear dimming using the onboard potentiometer or with PWM dimming by applying a TTL – compatible square wave signal at the PWMD terminal. Using linear dimming, the output current of the HV9910DB1 can be lowered to about 0.01A (note: zero output current can be obtained only by PWM dimming). Efficiency (@ 12V input) 1.0A ± 10% 20% (peak-peak) 86% (for one LED) 93% (for two LEDs) Open LED protection yes Output short circuit protection Dimensions no 48.2mm X 29.0mm Connection Diagram + - + Short for constant frequency mode Short for constant off-time mode Connections 1. Input Connection: Connect the input DC voltage between VIN and GND terminals of connector J1 as shown in the connection diagram. 2. Output Connection: Connect the LEDs between LED+ (anode of LED string) and LED- (cathode of LED string) of connector J2. a. If the load is one LED, short the RT and FREQ terminals of connector J4 using a jumper. b. If the load is two LEDs, short the RT and OFFT terminals of connector J4 using a jumper. 3. PWM Dimming Connection: a. If no PWM dimming is required, short PWMD and VDD terminals of connector J3. b. If PWM dimming is required, connect the TTL-compatible PWM source between PWMD and GND terminals of connector J3. The recommended PWM dimming frequency is ≤ 1.0kHz. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 1 HV9910BDB3 Frequently Asked Questions 1. Why does the demoboard have two operating modes? Constant frequency mode limits the maximum output voltage to less then 50% of the minimum input voltage. So, in this case, if we use only the constant frequency mode, the maximum output voltage will have to be less than 5V. Constant off-time mode removes this limitation and allows the output voltage become higher. However, in order to achieve reasonable noise immunity and to limit the switching frequency variation over the input voltage range, it is not recommended to operate the HV9910DB3 with the output voltage exceeding 80% of the input voltage, even in the constant off-time mode. Please refer to application note AN-H50 on the Supertex website for more details. 2. If the minimum input voltage in my application is higher (say 20V), does that mean I can drive a 9V LED string in the constant frequency mode or an 16V LED string in the constant off-time mode using the demoboard? Although a larger LED string can be driven using the demoboard in these conditions, the demoboard will not be able to drive the LED at 1A. The HV9910B is a constant peak current controller. The average LED current is equal to the peak current set (using the sense resistor) minus one-half of the ripple current in the inductor. Higher output voltages lead to larger ripple current values, which will reduce the maximum LED current the board can deliver. 3. How can I compute the maximum LED current the demoboard can deliver if I use a higher input voltage and a higher LED string voltage? Parameters Minimum input voltage Maximum LED string voltage Switching frequency (constant frequency mode) Off-Time (constant off-time mode) HV9910B CS threshold voltage Sense Resistor Inductor Constant Off-Time Mode Δl = = VIN,MIN = VO,MAX = fS (100kHz) = TOFF (5.1μs) = VCS (0.25V) = RCS (0.22Ω) =L (220μH) Constant Frequency Mode VO,MAX • TOFF ILED = L VCS RCS – VO,MAX • Δl 2 Maximum Switching Frequency = Δl = { 1– VO, MAX VIN,MIN { { 1– VO, MAX VIN,MIN { L • fS ILED = VCS RCS – Δl 2 TOFF ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 2 HV9910BDB3 Frequently Asked Questions (cont.) 4. If the constant off-time mode allows a wider LED voltage range, why not use that mode exclusively? Why do we need the constant frequency mode? Although the constant off-time mode allows the demoboard to operate at a higher output voltage, the LED ripple current is directly proportional to the output voltage in this mode. This makes it difficult to get a good load regulation of the LED current in the constant off-time mode with a wide variation in the LED string voltage (in this case it will be a 1:4 variation). At lower LED voltage values, the ripple will be lower and the LED current would be higher. By switching between the two modes depending on the load, we can get a better current accuracy without having to adjust the LD voltage or the sense resistor. Load Regulation (@ VIN = 12V) 10 Change in current (%) Constant off-time mode 8 With mode change 6 4 Constant Off-time Mode Constant Frequency Mode 2 0 2 4 6 8 Load Voltage (V) Constant Off-Time Mode 5. Why is the efficiency of the demoboard higher with a load of two LEDs compared to a single LED load? Losses in the HV9910BDB3 occur due mainly due to two factors: a. Conduction losses in the FET and diode b. Switching losses in the FET Switching losses are dependent on the switching frequency, input voltage and total parasitic capacitance at the node. At higher switching frequencies, the switching losses are higher. Conduction losses are dependent on the duty cycle. Since the voltage drop on the FET is smaller than the voltage drop on the diode (the on-resistance of the FET is very small), the higher the duty cycle, the smaller is the conduction loss. Please note that we are ignoring the losses in the inductor, which will be identical in both cases. Also, efficiency = POUT / PIN = POUT / (POUT + losses) = 1/ (1 + losses/POUT), where POUT is the output power and PIN is the input power. So, if the output power is higher, the fixed switching losses are a smaller fraction of the output power and thereby the efficiency is higher. Comparing the operation of the converter in both modes at 12V input for this particular demoboard, the following are the differences: a. Output power is higher with 2 LEDs as the load b. Switching frequency in the constant off-time mode is 55kHz, whereas it is 100kHz in the constant frequency mode c. Duty cycle of operation is about higher in the constant off-time mode by a factor of 2 than in the constant frequency mode All the above factors favor the higher load voltage and thus the demoboard has a higher efficiency when the load is larger. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 3 HV9910BDB3 Frequently Asked Questions (cont.) 6. Why are the LED current rise and fall times during PWM dimming different when the load changes from one LED to two LEDs? The LED current rise time is directly proportional to VIN - VOUT and the fall time is proportional to VOUT (where VIN is the input voltage and VOUT is the output voltage). Since VOUT is higher with two LEDs, the rise time will be larger and the fall time will be smaller. Typical Results Constant Frequency Mode: The HV9910BDB3 is designed to be operated in the constant frequency mode when the load is a single LED. In this mode, the line regulation of the LED current is less than 2% and full-load efficiency greater than 80%. Efficiency vs. Input Voltage (@ VO = 4V) Line Regulation (@ VO = 4V) 2 Change in current (%) Efficiency (%) 88 86 84 1 0 -1 82 8 12 16 20 24 28 32 -2 8 Input Voltage (V) 16 20 24 28 32 Input Voltage (V) Fig. 1. Efficiency vs. Input Voltage Plot Fig. 2. Line Regulation of LED Current Plot Efficiency vs. Load Voltage (@ VIN = 12V) Load Regulation (@ VIN = 12V) 3 Change in current (%) 90 Efficiency (%) 12 85 80 2 1 0 75 2 3 4 Load Voltage (V) Fig. 3. Efficiency vs. Load Voltage Plot 5 2 3 4 Load Voltage (V) Fig. 4. Load Regulation of LED Current Plot ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 4 5 HV9910BDB3 Constant Off-Time Mode: The HV9910BDB3 is designed to be operated in the constant off-time mode when the load is two LEDs in series. In this mode, the line regulation of the LED current is less than 2% and the efficiency greater than 80%. Efficiency vs. Input Voltage (@VO = 7.8V) 95 Line Regulation (@ VO = 7.8V) 2 Change in current (%) Efficiency (%) 94 93 92 1 0 -1 91 -2 90 8 12 16 20 24 28 8 32 16 20 24 28 32 Fig. 6. Line Regulation of LED Current Plot Fig. 5. Efficiency vs. Input Voltage Plot Load Regulation (@ VIN = 12V) Efficiency vs. Load Voltage (@VIN = 12V) 10 Change in current (%) 95 Efficiency (%) 12 Input Voltage (V) Input Voltage (V) 90 85 80 8 6 4 2 0 75 2 4 6 Load Voltage (V) Fig. 7. Efficiency vs. Load Voltage Plot 8 2 4 6 Load Voltage (V) Fig. 8. Load Regulation of LED Current Plot ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 5 8 HV9910BDB3 The variation in the switching frequency, when the HV9910BDB3 is operated in the constant off-time mode, is shown in Figs. 9 and 10. Switching Frequency vs. Load Voltage (@VIN =12V) Switching Frequency vs. Input Voltage (@VO =7.8V) 140 Switching Frequency (kHz) Switching Frequency (kHz) 140 120 120 100 100 80 60 40 20 8 12 16 20 24 28 32 Input Voltage (V) Fig. 9. Switching Frequency vs. Input Voltage Plot 80 60 40 2 4 6 8 Load Voltage (V) Fig. 10. Switching Frequency vs. Load Voltage Plot ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 6 HV9910BDB3 Waveforms Constant Frequency mode (LED Voltage = 3.3V): LED Current LED Current Drain Voltage Drain Voltage (a) 10V input (b) 12V input LED Current LED Current Drain Voltage Drain Voltage (c) 24V input (d) 30V input Fig.11. Steady State Waveforms in Constant Frequency Mode C1 (Yellow) C4 (Green) Time Base : : : Drain Voltage (10V/div) LED Current (200mA/div) 5μs/div ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 7 HV9910BDB3 Waveforms (cont.) PWM Dimming Input LED Current (a) PWM Dimming Performance Time Scale : 500μs/div LED Current PWM Dimming Input PWM Dimming Input LED Current (a) PWM Dimming Rise Time Time Scale : (b) PWM Dimming Fall Time 10μs/div Time Scale : 10μs/div Fig.12. PWM Dimming Performance in Constant Frequency Mode C1 (Yellow) C4 (Green) : : PWMD Input Voltage (2V/div) LED Current (200mA/div) ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 8 HV9910BDB3 Waveforms (cont.) Constant Off-time mode (LED Voltage = 6.4V): LED Current LED Current Drain Voltage Drain Voltage (b) 12V input (a) 10V input LED Current LED Current Drain Voltage Drain Voltage (d) 30V input (c) 24V input Fig.13. Steady State Waveforms in Constant Frequency Mode C1 (Yellow) C4 (Green) Time Base : : : Drain Voltage (10V/div) LED Current (200mA/div) 10μs/div ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 9 HV9910BDB3 Waveforms (cont.) PWM Dimming Input LED Current (a) PWM Dimming Performance Time Scale : 500μs/div PWM Dimming Input PWM Dimming Input LED Current LED Current (b) PWM Dimming Rise Time Time Scale : (a) 10μs/div PWM Dimming Fall Time Time Scale : 10μs/div Fig.14. PWM Dimming Performance in Constant Frequency Mode C1 (Yellow) C4 (Green) : : PWMD Input Voltage (2V/div) LED Current (200mA/div) ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 10 C6 2 R6 R2 C1 100uF, 35V 5K 147K C2 100uF, 35V C5 R3 1k 5 7 6 J3 U1 ROSC CS GATE HV9910B PWMD LD VDD 3 3 1 2 2 0.1uF, 16V 1 1 1 VIN GND 3 2 4 8 J4 R5 1 1 226k 3 3 R7 105k J1 J1 C3 220uH L1 R4 0.22 Si2318DS Q1 1 D1 B140-13 2 C4 1 2 J2 J 2 HV9910BDB3 Schematic Diagram ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 11 2.2uF, 50V 2.2uF, 50V 2 2 2.2uF, 16V HV9910BDB3 Bill of Materials Item # Quantity Ref Des 1 2 C1,C2 100µF, 35V, electrolytic capacitor 2 2 C3,C4 3 1 4 Description Manufacturer’s Part Number Package Manufacturer SMT Panasonic 2.2µF, 50V, X7R ceramic chip capacitor SMD1206 Murata C5 0.1µF, 16V X7R ceramic chip capacitor SMD0805 Panasonic ECJ-2VB1C104K 1 C6 2.2µF, 16V X7R ceramic chip capacitor SMD0805 TDK Corp C2012X7R1C225K 5 1 D1 40V, 1A schottky diode SMA Diodes Inc B140-13 6 2 J1,J2 2 position, 5mm pitch, vertical header Thru-Hole On Shore Tech EDSTL130/02 7 2 J3,J4 3 position, 0.100” pitch, vertical header Thru-Hole Molex 8 1 L1 220uH, 1.3A rms, 2.4A sat inductor SMT Coiltronics 9 1 Q1 40V, 45mΩ, 10nC N-channel FET SOT-23 Vishay 10 1 R2 147KΩ, 1/8W, 1% chip resistor SMD0805 - - 11 1 R3 1kΩ, 1/8W, 1% chip resistor SMD0805 - - 12 1 R4 0.22Ω, 1/4W, 1% chip resistor SMD1206 - - 13 1 R5 226kΩ, 1/8W, 1% chip resistor SMD0805 - - 14 1 R6 5KΩ top adjust trimpot SMT Bourns Inc 15 1 R7 105kΩ, 1/8W, 1% chip resistor SMD0805 - 16 1 U1 Universal LED Driver SO-8 Supertex EEV-FK1V101P GRM31CR71H225KA88L 22-03-2031 DR127-221-R Si2318DS 3361P-1-502G HV9910BLG-G Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible omissions and inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications refer to the Supertex inc. website: http//www.supertex.com. ©2008 082608 All rights reserved. Unauthorized use or reproduction is prohibited. 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 12 HV9910BDB7 HV9910B PFC 40W LED Driver Demoboard General Description The Supertex HV9910BDB7 demonstrates the use of an HV9910B control IC in an off-line, High Brightness LED driver application. The board incorporates power factor correction (PFC) and satisfies the limits for harmonic currents according to the EN61000-3-2 Class C standard having total harmonic distortion (THD) less than 20%. The board features a low component count and long life operation due to the absence of electrolytic capacitors. The board is designed to supply a string of LEDs with a current of 350mA and a voltage in the 65 to 105V range from a 220/230VAC line. The conversion stage draws line current throughout the AC line cycle, partly using a charge pumping and partly using a boost conversion technique to charge the bulk energy storage capacitors. The LED current is provided with a continuous mode buck stage giving a DC current with about 30% peak-topeak ripple. A patent for this conversion technique is pending. Please inquire with the Supertex applications department for design guidance, should change of input line voltage, output voltage, or output current be desired. An effort was made to satisfy the requirements of CISPR 15 (EN55015), limits and methods of measurement of radio disturbance characteristics of electrical lighting and similar equipment. Specifications Parameter Value Input voltage 190~265VAC, 50Hz Power factor 0.95 <20%; EN 61000-3-2 Class C Total harmonic distortion EMI limits CISPR 15 Output voltage 65~105V Output current 350mA±10% Output power 40W Efficiency 90% Load regulation <3% AC Line regulation <1.5% Output ripple <30% peak-peak Life time Non-Electrolytic Output short circuit protection No Output open circuit protection Yes Dimensions 3.0” x 2.3” x 1.1” (76mm x 58mm x 28mm) The connection diagram details the hookup of the board to the AC line. Note that the load is NOT galvanically isolated, and that measurements to the board require measurement techniques in common use with non-isolated off-line power supplies (isolation transformers, differential probes, etc). Board Layout Top View Bottom View Actual Size: 3.0” x 2.3” x 1.1” ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com HV9910BDB7 Connection Diagram 105VDC 350mADC Connections Input Voltage - Connect the AC line input voltage to AC VIN as shown. 220VAC LED String - Connect the LED strings between LED+ and LED- as shown (anode of the string to LED+ and cathode to LED-). Schematic Diagram J1 HDR AC L2 560μH CL CL-140 190 … 265VRMS F1 1A F L3 4.7mH C10 220nF BR1 1 DF04S 3 D3 STTH1L06A D9 S1J J2 HDR D2 STTH1L06A 4 C12 100nF R11A 10kΩ D1 STTH1R06A POS C5 470nF NEG VIN 8 1 IC1 HV9910BNG-G 1 R12A 499kΩ R1 464kΩ C2 2.2μF C3 10nF AC R12B 499kΩ C1 2.2μF C20 R20 100pF 2.2kΩ 2 C11 100nF 105VDC 350mADC D4 STTH1L06A GATE HV9910B CS ROSC GND PWM VDD 3 5 6 LD 7 CT1 1:1 2 L1 10mH 3 4 2 R4 1.0kΩ C7 100pF 4 R16 620mΩ M1 SPP04N50C3 R6 620mΩ C8 10μF ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 2 HV9910BDB7 Typical Characteristics Figure 1. Efficiency at full load. Figure 2. Efficiency (VLED = 105V, ILED = 350mA) 0.91 Efficiency at nominal AC line voltage. Efficiency (VIN = 230VAC, ILED = 350mA) 0.91 0.9 0.905 EFF EFF 0.89 0.9 0.88 0.895 0.87 0.89 0.86 0.885 190 Figure 3. 210 230 VAC 250 270 Load regulation. Figure 4. ILED Load Regulation (VIN = 230VAC) 0.366 0.355 0.358 0.354 0.356 0.353 0.354 0.352 0.352 0.351 0.35 0.35 0.348 104.3 84.4 VO 67.5 Harmonic Distortion vs. AC Line Voltage. Harmonic Distortion (VO = 105V, ILED = 350mA) 0.349 190 Figure 6. 0.96 35 0.95 30 0.94 25 210 230 VAC 250 270 Power Factor vs. AC Line Voltage. Power Factor (VO = 105V, ILED = 350mA) PF 0.93 THD,% 0.92 20 0.91 15 0.9 10 0.89 5 0 190 ILED 0.356 0.36 40 67.5 ILED Line Regulation (VO = 105V) 0.357 0.362 Figure 5. 84.4 VO AC line regulation. 0.358 ILED 0.364 0.85 104.3 0.88 210 230 VAC 250 270 0.87 190 210 230 VAC 250 ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 3 270 HV9910BDB7 Figure 7. EMI Characterization - Conducted Emissions vs CISPR 15 Limits. Figure 8. CT1 Construction Diagram. 4T : 4T AWG24 1 4 2 3 Mfr: Ferroxcube PN: TN/10/6/4 1 4 3 2 TOP VIEW Vertical Toroid Mount Mfr: Lodestone Pacific PN: VTM455-4 CT1 ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 4 HV9910BDB7 Bill of Materials Qty Ref Des Description Manufacturer Part Number 1 BR1 Rect Bridge, DFS, 400V, 1.5A Fairchild Semi DF04S 2 C1, C2 Panasonic ECG ECQ-E2W225KH 1 C3 Cap, MZPEF, 630VDC, 5%, 10NF EPCOS Inc B32529C8103J 1 C5 Cap, MZPEF, 400V, 10%, .47UF EPCOS Inc B32522C6474K 1 C7 Cap, CER, NP0, 50V, 10%, 0805, 100PF Kemet C0805C101K5GACTU 1 C8 Cap, CER, X7R, 10V, 10%, 1206, 10UF Murata GRM31CR71A106KA01L 1 C20 Cap, CER, NP0, 1000V, 5%, 0805, 100PF Vishay/Vitramon VJ0805A101JXGAT5Z 1 C10 Cap, MKP, 220NF, 305VAC, X2, 125C, 20% EPCOS Inc B32922T2224M 2 C11, C12 Cap, MKP, 100NF, 305VAC, X2, 125C, 20% EPCOS Inc B32922A2104M 1 CL1 Inrush current limiter, 50/0.89Ω, 1.1A GE Sensing CL-140 Yageo / Ferroxcube TN10/6/4-3E25 Toroidal core mount, 0.455Dia, 4PIN Lodestone Pacific VTM455-4T Magnet wire, MW28C, SPN AWG24 MWS Wire Industries SPN AWG24 Diode, ultrafast, 600V, 1A, SMA STMicroelectronics STTH1R06A Diode fast, 600V, 1A ,SMA STMicroelectronics STTH1L06A Diodes Inc S1J-13-F Wickmann USA 37011000410 Aavid Thermalloy 574502B03700G Supertex HV9910BLG-G Header, 2POS, .156, VERT TIN Molex 26-48-1021 1 1 Cap, MZPEF, 450VDC, 10%, 2.2UF Core, toroidal, TN10/6/4-3E25 CT1 AR 1 D1 3 D2, D3, D4 1 D9 Rectifier, GPP, 600V, 1A, SMA 1 F1 Fuse fast, 1.00A, IEC, Short, TR5 1 HS1 Heatsink, TO-220, Ver MNT W/Tab, H75 21K 1 IC1 IC, LED Driver, 8-Lead SOIC 2 J1, J2 1 L1 Choke AXL,14mm, 10mH, 10%, 350mA Renco RL-1292-10000 1 L2 Choke SH RAD,16mm, 10%, 560µH, 1.1A Sumida RCR1616NP-561K 1 L3 Choke SH RAD,13mm, 15%, 4.7mH, 370mA Sumida RCP1317NP-472L 1 M1 MOSFET, N-CH, 560V, 4.5A, TO-220AB Infineon Technologies SPP04N50C3 1 R1 Resistor 1/8W, 1%, 0805, 464KΩ Panasonic ECG ERJ-6ENF4643V 1 R4 Resistor 1/8W, 1%, 0805, 1.00KΩ Panasonic ECG ERJ-6ENF1001V 1 R11 Resistor 1/8W, 1%, 0805, 10.0KΩ Panasonic ECG ERJ-6ENF1002V R12A, R12B Resistor 1/4W, 1%, 1206, 499KΩ Panasonic ECG ERJ-8ENF4993V Resistor 1/2W, 5%, 2010, 2.2KΩ Panasonic ECG ERJ-12ZYJ222U Resistor 1/2W, 1%, 1206, .62Ω Susumu Co Ltd RL1632R-R620-F 2 1 R20 2 R6, R16 Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible omissions and inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications refer to the Supertex inc. (website: http//www.supertex.com) Supertex inc. ©2009 Supertex inc. All rights reserved. Unauthorized use or reproduction is prohibited. 010510 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 5 Supertex inc. AN-H48 Application Note Buck-based LED Drivers Using the HV9910B Fundamental Buck Converter topology is an excellent choice for LED drivers in off-line (as well as low-voltage) applications as it can produce a constant LED current at very high efficiencies and low cost. A peak-current-controlled buck converter can give reasonable LED current variation over a wide range of input and LED voltages and needs little effort in feedback control design. Coupled with the fact that these converters can be easily designed to operate at above 90% efficiency, the buck-based driver becomes an unbeatable solution to drive High Brightness LEDs. The Supertex HV9910B provides a low-cost, low component count solution to implement the continuous mode buck converter. HV9910B has two current sense threshold voltages – an internally set 250mV and an external voltage at the LD pin. The actual threshold voltage will be the lower of the internal 250mV and the voltage at the LD pin. The low sense voltage allows the use of low current sense resistor values. HV9910B operates down to 8V input, which is required for automobile applications, and can take a maximum of 450V input, which makes it ideal for off-line applications. It also has an internal regulator that supplies power to the IC from the input voltage, eliminating the need for an external low voltage power supply. It is capable of driving the external FET directly, without the need for additional driver circuitry. Linear or PWM dimming can also be easily implemented using the HV9910B. This Application Note discusses the design of a buck-based LED driver using the HV9910B with the help of an off-line application example. The same procedure can be used to design LED drivers with any other lower voltage AC or DC input; 12V for example. The information in this Application Note also applies to the Supertex HV9910. Circuit Diagram D1 D2 LED(s) L1 VIN C1 VDD C2 RT HV9910B LD C3 PWMD GND CS R1 NTC1 AC Input Voltage Range Expected LED string voltage VNOM,AC = 120V rms VO,MIN = 20V VMIN,AC = 90V rms VMAX,AC = 135V rms Q1 GATE VO,MAX = 40V R2 Stabilized LED current Expected Efficiency IO,MAX 350mA η = 0.9 freq = 60Hz Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com AN-H48 Step 1: Switching Frequency and resistor (R1) The switching frequency determines the size of the inductor L1 and size or type of input filter capacitor C1. A larger switching frequency will result in a smaller inductor, but will increase the switching losses in the circuit. For off-Line applications, typical switching frequencies should be in range 20KHz-150KHz. The higher the input voltage range (for example in Europe 230VAC), the lower the frequency should be to avoid extensive capacitive losses in the converter. For North America AC line a frequency of fS = 100kHz is a good compromise. From the datasheet, the oscillator resistor needed to achieve this is 228kΩ. The hold-up and input filter capacitor required at the the diode bridge output have to be calculated at the minimum AC input voltage. The minimum capacitor value can be calculated as: VO,MAX x IO,MAX C1 ≥ (5) 2 x V2MIN,AC - V2MIN,DC x η x freq In this example, C1 ≥ 26.45µF. Note: Equation (5) yields a conservative estimate to for the least amount of capacitance required. It means that the capacitor filter will normally care large ripple content. Some electrolytic capacitors may not be able Step 2: Choose the Input Diode Bridge (D1) to withstand such ripple current and minimum value of C1 capacitor may not be met, forcing the design to use and the thermistor (NTC1) The voltage rating of the diode bridge will depend on the larger value capacitor. In the case where the allowable maximum value of the input voltage. The current rating will ripple at the input of the buck converter is large, the depend on the maximum average current drawn by the con- capacitor C1 can be reduced significantly. See the Appendix for a more accurate calculation of the required verter. capacitor value. VBRIDGE = 1.5 • (√2 • VMAX,AC) (1) The voltage rating of the capacitor should be more than the VO,MAX • IO,MAX peak input voltage with 10-12% safety margin. IBRIDGE = (2) V • η MIN, DC VMAX,CAP ≥ √2 • VMAX,AC → VMAX,CAP ≥ 191V (6) The 1.5 factor in equation (1) a 50% safety margin is more Choose a 250V, 33µF electrolytic capacitor. than enough. For this design, choose a 400V, 1.0A diode bridge. Such electrolytic capacitors have a sizable ESR component. The large ESR of these capacitors makes it inappropriate Placing a thermistor (or resistor) in series with input bridge to absorb the high frequency ripple current generated by rectifier will effectively limit the inrush charging current to inthe buck converter. Thus, adding a small MLCC capacitor put bulk capacitor C1 during the initial start-up of the convertin parallel with the electrolytic capacitor is a good option to er. Except this useful action during very short time interval, absorb the high frequency ripple current. The required high such a series element creates a unnecessary power loss frequency capacitance can be computed as: dissipation during normal operation of the converter, and IO,MAX • 25 must be minimized. A good rule of thumb is that the thermisC2 = (7) tor should limit the inrush current to not more than five times (fS • 0.05 • VMIN,DC ) the steady state current as given by equation (2), assuming maximum voltage is applied. The required cold resistance is: In this design example, the high frequency capacitance reVBRIDGE quired is about 250V, 22µF. RCOLD = (3) 5 • I BRIDGE Step 4: Choose the Inductor (L1) Step 3: Choose the Input Capacitors (C1/C2) The first design criterion to meet is that the maximum LED string voltage is should be less than half the minimum input voltage to avoid having to implement a special loop compensation technique. For this example, the minimum rectified voltage should be: VMIN,DC = 2 • VO,MAX = 80V Supertex inc. (4) The inductor value depends on the ripple current in the LEDs. Assume a +/- 15% ripple (a total of 30%) in the LED current, an aggressive assumption would go up to +/-30% to reduce the size of the inductor more than twice at the price of reduced efficiency and, possibly, reduced LED lifetime. Then, the inductor L1 can be computed at the rectified value of the nominal input voltage as: L1 = ] This gives us a 200Ω resistance at 25°C. Choose a thermistor with a resistance around 200Ω and rms current greater than 0.2A for that application. VO,MAX x 1- VO,MAX √2 x VAC,NOM ] 0.3 x IO,MAX x fS ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 2 (8) AN-H48 Step 6: Choose the Sense Resistor (R2) In this example, L1 = 2.9mH. The sense resistor value is given by: The peak current rating of the inductor will be: IP = 0.35 • 1.15 = 0.4A 0.25 R2 = (14) 1.15 • IO,MAX (9) The rms current through the inductor will be the same as the average current for the chosen 30% ripple.Right inductor for this application is an off-the-shelf 2.7mH, 0.54A (peak), 0.33A (rms) inductor. if the internal voltage threshold is being used. Otherwise, substitute the voltage at the LD pin instead of the 0.25V in equation (14). For this design, R2 = 0.55Ω. Also calculate the resistor power dissipation: Step 5: Choose the FET (Q1) and Diode (D2) The peak voltage seen by the FET is equal to the maximum input voltage. Using a 50% safety rating, VFET = 1.5 • (√2 • 135) = 286V PR2 = (IO,MAX)2 • R2 = 0.067W (15) A 0.1W resistor is good for this application. (10) The maximum rms current through the FET depends on the maximum duty cycle, which is 50% by design. Hence, the current rating of the FET is: Note: Capacitor C3 is a bypass capacitor. A typical value of 1.0 to 2.2µF, 16V is recommended. Design for DC/DC Applications (11) The same procedure can be used for DC/DC applications (like the HV9910DB3). The only modifications are that the input diode bridge and input hold-up capacitor are not required. A small input capacitance to absorb high frequency ripple current is all that is required. This capacitance can be computed using equation (7). Typically a FET with about 3 times the current is chosen to minimize the resistive losses in the switch. For this application chose a 300V, <1A MOSFET, such as a BSP130 from Phillips. Actual MOSFET type should be determined by the transistor permitted power dissipation on printed board. For example, a BSP130 SOT-223 package limits the dissipation to less than a Watt at 50+ Celsius, even if the MOSFET peak current capability is 1.5A. A good rule of thumb is to limit overall MOSFET power dissipation to not more than 3-5% of total output power, by making a right transistor choice. In choosing MOSFET transistors for such LED drivers, going bigger does not mean getting better, just the opposite. Using TO-220 transistor 500/4A/2W instead of SOT-223 transistor 300V/0.5A/6W does more harm than good, reducing overall efficiency by several percent. Appendix The more accurate equations for computing the required capacitance values are: ] 2 x VO,MAX x IO,MAX x t1 + The peak voltage rating of the diode is the same as the FET. Hence, VDIODE = VFET = 286V (12) C1 ≥ IDIODE = 0.5 • IO,MAX = 0.175A 1 4 x freq ] 2 x V2MIN,AC - V2MIN,DC x η (16) ] (17) For the example in this application note, the actual minimum capacitance required from the above equations is 19µF (as compared to 26µF from equation (5)). The average current through the diode is: ] VMIN,DC 1 sin-1 t1 = 2 x π x freq √2 x VMIN,AC ] ] IFET ≈ IO,MAX • √0.5 = 0.247A (13) Choose a 300V, 1A ultra-fast diode. Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible omissions and inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications refer to the Supertex inc. (website: http//www.supertex.com) Supertex inc. ©2011 Supertex inc. All rights reserved. Unauthorized use or reproduction is prohibited. 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 022509 3 Supertex inc. AN-H50 Application Note Constant, Off-time, Buck-based, LED Drivers Using the HV9910B Constant frequency, peak current controlled buck converters (Fig. 1) are an excellent choice for driving LEDs for a number of reasons: ►► Reasonable regulation of LED current over wide variations in input and output voltages. ►► Simple to design as no feedback compensation is required. ►► PWM dimming response of the converters is almost instantaneous. However, peak current controlled buck converters go into sub-harmonic oscillations at duty cycles over 50%. These oscillations cause the average output current to drop, while the output ripple current increases. The only way to avoid these problems is by adding slope compensation circuitry externally. The slope compensation adds an upward slope on to the current sense signal and the converter can be stabilized by varying the slope of the added ramp (Fig. 2). This added ramp causes an error between the sensed current (as seen at the CS pin of the HV9910B) and the actual LED current. Although this error can be compensated for by changing the sensed resistor appropriately, the converter’s rejection of the input and output voltage variations will be significantly degraded. Thus, changing the input or output voltage will significantly change the LED current, without additional feedback circuitry for regulating the LED current. This makes the peak current controlled buck converter practically useless for cases where the input voltage is less than twice the output voltage. This problem can be overcome by changing the control method to a constant off-time operation. In this case, the offtime is fixed by design, the on-time is based on the current sense signal and the switching time-period adjusts to be equal to the on-time plus the off-time. This change will allow the converter to work with greater than 50% duty cycles and still have the advantages of the peak current controlled buck converter given above. The information in this Application Note also applies to the Supertex HV9910. Fig. 1. Constant Frequency, Peak Current Controlled LED Driver LED(s) D1 R1 VIN VDD + - RT L1 HV9910B C1 LD GATE PWMD C2 Supertex inc. Q1 CS GND R2 ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com AN-H50 Fig. 2. Slope Compensation to Eliminate Subharmonic Oscillation IR2 Current Through Sense Resistor VCS Error due to Slope Compensation Added External Slope Voltage Across Sense Resistor t t The unique design of the oscillator in the HV9910B allows the IC to be configured for either constant frequency or constant off-time based on how one resistor, connected to the RT pin, is wired. For normal operation as constant frequency converter, the resistor at the RT pin is connected to GND (Fig. 3a). For operation as a constant off-time converter, the resistor is connected between the RT and GATE pins (Fig. 3b). In both cases, the equation to determine the resistor is given by: RT(kΩ) + 22 TOSC(µs) = 25 For constant frequency operation TOSC is set to the switching time period and for constant off-time operation, TOSC is set to the required off-time. Fig. 3b. Constant Off-Time Operation Fig. 3a. Constant Frequency Operation Connected to GATE Connected to GND VIN VDD VIN R1 VDD RT HV9910B HV9910B LD CS GND C2 R2 Q1 GATE PWMD CS GND C2 LD Q1 GATE PWMD RT R2 Fig. 4 Circuit Diagram LED(s) D1 VIN VDD + - R1 RT L1 HV9910B C1 LD GATE PWMD C2 Supertex inc. Q1 CS GND R2 ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 2 AN-H50 An example detailing the design of a constant off-time buck converter is shown in Fig. 4. Input Voltage: VIN,MIN = 9V ripple desired in the output current. Assuming a 30% peak to peak ripple in the output current, VO,NOM • tOFF L1 = (4) 0.3 • IO Output Voltage (corresponds to two 1W LEDs): The peak current rating of the inductor should be greater than 1.3xIO and the rms current rating of the inductor should be at least IO. For this example, the closest inductor available is a 330μH inductor with a 0.6A rms current rating and a 0.6A saturation current rating. VO,MIN = 4.6V Step 4: Choose the Sense Resistor (R2) VIN,NOM = 12V VIN,MAX = 16V VO,NOM = 6.8V VO,MAX = 8V LED current: The peak current sensed by the HV9910 corresponds to the average output current plus one half of the actual current ripple. The peak current is given by: IPK = IO + IO = 350mA Expected Efficiency: Step 1: Choose the Nominal Switching Frequency Although the switching frequency is variable, a nominal switching frequency can be chosen. The actual frequency will vary around this nominal value based on the actual input and output conditions. A larger switching frequency will typically result in a smaller inductor, but will increase the switching losses in the circuit. A typical switching frequency: fS,NOM = 100kHz is a good compromise, which corresponds to a time period of: 1 TS,NOM = = 10μs fS,NOM (1) x TS,NOM (2) This off-time will then be set by the resistor R1 based on the following equation: R1 = (tOFF (μs) • 25) - 22 (kΩ) R2 = 0.25 IPK (6) if the internal voltage threshold is being used. Otherwise, substitute the voltage at the LD pin instead of the 0.25V in equation (6). The power rating required for the sense resistor can be computed using: V P = (IO)2 X O,MAX × R2 SENSE V IN,MIN (7) For this design, IPK = 0.394A, R2 = 0.633Ω, and PSENSE = 0.069W Step 5: Choose the FET (Q1) and Diode (D1) The peak voltage seen by the FET is equal to the maximum input voltage. Using a 50% safety rating: VFET = 1.5 • VIN,MAX = 24V (3) In this case, tOFF = 4.33μs and R1 = 86.25kΩ. Note that in this case, the converter is operating at 56.7% duty cycle. Step 3: Choose the required Inductor L1 The value of the inductor L1 will depend on the peak-to-peak Supertex inc. Note: Capacitor C2 is a bypass capacitor. A typical value of 1μF, 16V ceramic capacitor is recommended. Step 2: Compute the Off-Time and Resistor R1 The off-time can be calculated as: (5) 2 • L1 The sense resistor can be then be computed as: η = 0.85 V tOFF = 1 − O,NOM V IN,NOM VO,NOM • tOFF (8) The maximum rms current through the FET is: = IO x IFET √ VO,MAX VIN,MIN ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 3 (9) AN-H50 Typically a FET with about 3 times the current is chosen to minimize the resistive losses in the switch. For this application, choose a 40V, 1Ω FET (TN2504 from Supertex in a SOT-89 package). Step 6: Analysis of the Switching Frequency Variation The peak voltage rating of the diode is the same as the FET. Hence: VDIODE = VFET = 24V The average current through the diode is: V IDIODE = Io × 1 − O,MIN VIN,MAX = 0 .25 A The two extremes of the switching frequency can be approximately computed as: fS,MIN = (10) 1 TS,MAX V 1 − O,MAX V IN,MIN = tOFF V 1 − O,MIN V 1 IN,MAX fS,MAX = = TS,MIN tOFF (11) (12) (13) In this case, the switching frequency varies from: Choose a 30V, 1A schottky diode. 25kHz (VIN = 9V, VO = 8V) to 164kHz (VIN = 16V, VO = 4.6V) Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible omissions and inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications refer to the Supertex inc. (website: http//www.supertex.com) Supertex inc. ©2011 Supertex inc. All rights reserved. Unauthorized use or reproduction is prohibited. 111011 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 4 Supertex inc. AN-H64 Application Note Compatibility and Functional Differences between the HV9961 and HV9910B LED Drivers Figure 1. Typical application circuit of HV9910B and HV9961. VIN VO 1 5 PWMD VIN L GATE 4 HV9961 or CS HV9910B 6 VDD VLD 7 LD GND 2 RT 8 3 Peak-Current Control Current Control vs. RCS RT Average-Mode Peak-current control of a buck converter used in the HV9910B, while being the most economical and simplest way to regulate the LED current, suffers accuracy and regulation problems. These problems arise from the so-called peak-toaverage current error, contributed by the current ripple in the output inductor and by the propagation delay in the current sense comparator. The peak-to-average current error ∆IL(ERR) is inherent to the HV9910B, since the IC is controlling the peak inductor cur- rent IL(PK), whereas the intent is to regulate the average current IL(AVG). The difference between the two currents equals one-half of the inductor current ripple ∆IL, which can be expressed by the following equation: 1 VOtOFF ∆IL = (1) 2 2L In this equation, VO is the LED voltage, tOFF is the off-time of the GATE output of the HV9910B (the lower waveform in Fig.2), and L is the inductance value. Note that all parameters in right side of Equation 1 can vary from one part to another and depend on the operating temperature. Figure 2. Peak-to-average current error produced by the peak-current control method of HV9910B. ΔtCS IL(PK) IL(CS) IL(AVG) ΔIL(ERR) ON Supertex inc. ΔIL OFF ON ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com AN-H64 Another source of error produced by a peak-current controller such as the HV9910B is associated with the currentsense comparator delay ∆tCS. The actual peak current IL(PK) is higher than the comparator threshold reference IL(CS) because of this propagation delay. Therefore, the total peak-toaverage error can be expressed as: ∆IL(ERR) = VOtOFF - 2VIN∆tCS 2L (2) where VIN is the input DC power supply voltage. As one could see from Equation 2, the average inductor current IL(AVG) also suffers poor load and line regulation, since it is dependent on the input voltage VIN and the output voltage VO. Lastly, there is a significant part-to-part variation in the LED current that occurs due to the CS input offset voltage VOS. Although this offset voltage is only ±25mV at -40°C < TA < +85°C, it contributes as much as ±10% variation of the LED current even at the maximum CS threshold voltage of 250mV. The HV9961 overcomes the above drawbacks by means of Supertex’s average-mode constant current control method. The IC regulates the average inductor current IL(AVG) directly and accurately within ±3% over a wide GATE duty cycle range of at least 0.1 < D < 0.75. It also includes an auto-zero circuit at the CS input that cancels the propagation and offset errors. Linear Dimming When the LD voltage is VLD ≥1.5V, the output LED current is simply programmed with the HV9961 as: IL(AVG) = 272mV ±3% RCS (3) where 272mV is the internally fixed reference voltage. Otherwise: IL(AVG) = VLD ±3% 5.5 • RCS (4) Unlike the HV9910B, which has the LD range from 0 to 0.25V, the active LD input voltage range of the HV9961 is from 0 to 1.5V. Moreover, for the HV9910B, VLD = GND does not produce ILED = 0A due to the DMIN limitation. There is always some residual LED current remaining despite connecting LD to GND. The HV9961 overcomes this issue by disabling the GATE output when VLD < 150mV. The GATE switching resumes when VLD > 200mV. Note that the latter feature of the HV9961 allows a mixedmode PWM/linear dimming mode. A single square-wave input signal can be applied at LD, where both the signal duty cycle and its amplitude are modulated in order to expand the dimming range. Figure 3. Typical output voltage regulation characteristic of LED current. 0.50 LED Current (A) 0.45 0.40 HV9961 0.35 0.30 HV9910B 0.25 0.20 0 10 20 30 40 50 60 Output Voltage (V) Supertex inc. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 2 AN-H64 Figure 4. Effect of the output short circuit on the inductor current. HV9910B ILIM HV9961 400µs SHORT Short-Circuit Protection Both the HV9910B and HV9961 are characterized by a minimum on-time of the GATE output. This minimum on-time includes the leading-edge blanking delay and the currentsense comparator propagation delay. The minimum ontime is 0.47µs(max) for the HV9910B and 1.0µs(max) for the HV9961. When a short circuit is applied at the output of the buck converter, the only voltage available to reset the magnetic flux in the inductor during tOFF is the rectifier diode voltage drop. When the converter keeps switching at the same frequency rate this may not be enough. Therefore, the inductor current will keep rising every switching cycle. (See Figure 4.) The HV9961 is protecting the LED driver from such “staircase” saturation of the inductor by introducing a second threshold ILIM = 0.44V/RCS. When this threshold is reached, the GATE output becomes disabled for 400µs, thus letting the inductor current ramp down to a safe level. Constant-Frequency and Constant Off-Time Operating Modes The HV9910B can be configured for operating in either switching mode. When RT is connected to GND, it maintains a constant switching frequency. Wiring RT to GATE yields a fixed tOFF mode. The corresponding timing equations are: tOSC = 40pF • RT + 0.88µs tOFF = 40pF • RT + 0.88µs (5a) (5b) where tOSC is the switching period with RT wired to GND, and tOFF is the off-time with RT connected to GATE. The HV9961 does not support the fixed frequency mode. Moreover, the RT resistor must be wired to GND in all cases. Supertex inc. Therefore, the HV9961 cannot be used as a direct drop-in replacement in the applications of the HV9910B wired for the fixed tOFF operation, and a layout change is required. The HV9961 tOFF is given by: tOFF = 40pF • RT + 0.3µs (5c) If the HV9910B is wired for the fixed frequency operation, the conversion to the HV9961 will merely require the RT resistor value change. Since tOFF = (1-VO / VIN) • tOSC, Equations 5a and 5c can be solved for the new RT value: ( ( RT(HV9961) = 1 - VO • (RT(HV9910B) + 22kΩ) - 7.5kΩ (6) VIN Duty Cycle Range The duty cycle is determined by the equation D = tON/tOSC = tON/(tOFF + tON). Both the HV9910B and the HV9961 have their minimum duty cycle Dmin limited by the minimum ontime. However, with the HV9961 the guaranteed ±3% accuracy of the LED current can only be achieved with the duty cycle Dmin>0.08~0.1. The maximum duty cycle of the HV9910B operating with the fixed frequency is limited to Dmax = 0.5. Exceeding D = 0.5 with this operating mode causes sub-harmonic oscillation at ½ of the switching frequency. When the HV9910B is operated with fixed tOFF, there is no theoretical limit of Dmax. However, due to parasitic resistances in the circuit and large switching frequency variation, it is not recommended that a Dmax = 0.8 be exceeded with this operating mode. With the HV9961, regulation of the average inductor current is limited to Dmax ≤ 0.75. When D = 0.75 (125oC) or D = 0.8 (105oC) is exceeded, the functionality of the HV9961 will begin approaching that of the HV9910B, and the LED current will drop accordingly. ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 3 AN-H64 Table 1. Functional comparison of HV9910B and HV9961. Feature HV9910B HV9961 Fixed-Frequency Mode Resistor from RT to GND N/A Fixed Off-Time Mode Resistor from RT to GATE Resistor from RT to GND (value adjustment needed for conversion from HV9910B) 250mV or VLD (peak) 272mV or VLD /5.5 (average) 10% Auto-zero Depends on inductance and switching frequency variation Independent of inductance and switching frequency variation Poor. LED current depends on input and output voltage Good 0 to 250mV 0.2V(0.15V) to 1.5V 5% (typ.) of ILED @ VLD = 250mV 0A none 440mV N/A 400µs 465ns 1000ns 0.5 (fixed freq.), 0.8 (fixed TOFF) 0.75 Current Threshold Current Threshold Accuracy LED Current Accuracy LED Current Regulation LD Input Range Residual LED Current at VLD = GND Current Limit Threshold Hiccup Time Minimum On-Time Maximum Duty Cycle Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible omissions and inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications refer to the Supertex inc. (website: http//www.supertex.com) Supertex inc. ©2011 Supertex inc. All rights reserved. Unauthorized use or reproduction is prohibited. 081109 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 4 DN-H01 Design Note Isolated LED Driver Using the HV9910B Design Parameters Introduction In a few general lighting applications, there is a need to isolate the LEDs from the AC input line. These are cases when the driver terminals of the LED strings are exposed to the external environmental conditions, or the LED strings are user accessible for maintenance during operation. In these cases, an isolated LED driver is needed for safety considerations. Parameter Value Input voltage 90 – 256VAC, 50/60Hz LED string voltage 4.0 – 16V LED current This design note provides the circuit schematic, bill of materials, and transformer design for an isolated LED driver using Supertex’s HV9910B. The power stage is a flyback converter with an isolated secondary side feedback, using an opto coupler, to ensure a very good line and load regulation (typically <1% over line and load). Below are the design parameters which are the target specification for this LED driver circuit. This LED driver will also meet CISPR-15 EMI limits for general lighting. 350mA Initial regulation <5% Line and load regulation <1% Over voltage protection 20V Switching Frequency 100kHz The information in this datasheet also applies to the Supertex HV9910. Circuit Schematic 1 NEG 2 C1 RT HV9910B LD GATE PWMD CS 14 8 228k MMBT2222A 5.49k 4 5 R13 100 R7 20k U3 97.6k C11 1k D9 0.1uF LMV431 1 R12 4.99k J1 LED-1 C8 R9 R11 20V 1.78,1/4W 1.78,1/4W H11A817A VDD 0.01uF, 250VAC F1 2A, 250VAC R2 R1 9 R6 4 R8 0.56 D8 1n, 250VAC 9.1V STD1NK60T4 O BAV20W-7 3 C6 C12 D7 Q3 O C5 3 3 9 B1100-13 2 1 13 VDD GND L1 C9 12 5 4 BU9HS-153R15B 0.01uF, 250VAC 1uF, 16V C4 Q1 1 R5 1uF, 50V VDD VIN AC2 POS AC1 R3 1k U2 O D3 MUR140RL D4 U1 10 4.7uF, 25V C3 10uF, 400V C2 2.2uF, 400V 2.2uF, 400V C13 D1 1N4764ADO41 LED+1 D2 T1 CL-140 4.7uF, 25V t RT1 J2 ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com DN-H01 Bill of Materials Item Qty # Ref Description Package Manufacturer Manufacturer’s Part Number 0.01uF, 250VAC metal polypropylene capacitors Thru-Hole EPCOS Inc B81122A1103M Thru-Hole Panasonic ECQ-E4225KF Nichion UVR2G100MHD 1 2 C1, C4 2 2 C2, C13 2.2uF, 400V metal film capacitors 3 1 C3 4 2 C5, C6 5 1 6 10uF, 400V electrolytic capacitors Radial 4.7uF, 25V X7R ceramic chip capacitor SMD1210 TDK Corporation C3225X7R1E475M C8 1uF, 50V X7R ceramic chip capacitor SMD1206 TDK Corporation C3216X7R1H105K 1 C9 1uF, 16V X7R ceramic chip capacitor SMD0805 TDK Corporation C2012X7R1C105K 7 1 C11 0.1uF, 16V X7R ceramic chip capacitor SMD0805 Kemet C0805C104K4RACTU 8 1 C12 1n, 250VAC ceramic capacitor Y2/X1 Thru-Hole Panasonic ECK-NVS102ME 9 1 D1 100V, 1W zener diode DO-41 Micro Semi 1N4764ADO41 10 1 D2 100V, 1A schottky diode SMA Diodes Inc B1100-13 11 1 D3 400V, 1A ultrafast switching diode On Semi MUR140RL 12 2 D4 150V, 400mA switching diode SOD123 Diodes Inc BAV20W-7 13 1 D7 9.1V, 500mW zener diode SOD123 Diodes Inc BZT52C9V1-7 14 1 D8 20V, 500mW zener diode SOD123 Diodes Inc BZT52C20-7-F 15 1 D9 1.24V, precision shunt regulator SOT-23 National Semi LMV431 16 1 F1 2A, 250VAC fuse Thru-Hole Cooper/Bussmann BK/PCB-2 17 1 L1 15mH (300uH differential), 0.15A rms common mode choke Thru-Hole Coilcraft BU9HS-153R15B 18 1 Q1 40V, 600mA NPN transistor SOT-23 ST Micro MMBT2222A 19 1 Q3 600V, 1A N-Channel MOSFET DPAK ST Micro STD1NK60T4 20 1 RT1 50ohm Inrush current limiter Thru-Hole GE Infrastructure CL-140 21 2 R1, R2 1.78,1/4W, 1% chip resistor SMD0805 Yageo 9C12063A1R78FGHFT 22 2 R3, R9 1k, 1/8W, 1% chip resistor SMD0805 Yageo 9C08052A1001FKHFT 23 1 R5 226k, 1/8W, 1% chip resistor SMD0805 Yageo 9C08052A2263FKHFT 24 1 R6 5.49k, 1/8W, 1% chip resistor SMD0805 Yageo 9C08052A5491FKHFT 25 1 R7 20k, 1/8W, 1% chip resistor SMD0805 Yageo 9C08052A2002FKHFT 26 1 R8 0.56, 1/8W, 1% chip resistor SMD0805 Panasonic ERJ-6RQFR56V 27 1 R11 97.6k, 1/8W, 1% chip resistor SMD0805 Yageo 9C08052A9762FKHFT 28 1 R12 4.99k, 1/8W, 1% chip resistor SMD0805 Yageo 9C08052A4991FKHFT 29 1 R13 100 ohm, 1/8W, 1% chip resistor SMD0805 Yageo 9C08052A1000FKHFT 30 1 T1 Flyback Transformer - --- 31 1 U1 400V, 1A Single Phase diode bridge rectifier DF-S Diodes Inc DF04S 32 1 U2 Universal LED Driver SO-16 Supertex HV9910BNG-G 33 1 U3 Single Channel Optoisolator 4-DIP Fairchild H11A817A DO-41 - ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: 408-222-8888 ● www.supertex.com 2 DN-H01 Flyback Transformer Details Component Description Core : EFD20/10/7 – 3C90 – A250 from Ferroxcube (EFD 20 core with 160µm gap in the center leg) Bobbin: CPHS – EFD20 – 1S – 10P from Ferroxcube Primary: 66 turns of AWG#32 magnet wire Secondary: 13 turns of AWG#24 equivalent triple-insulated litz wire Auxiliary: 32 turns of AWG#32 magnet wire Insulation: 3M 1928 Polyester Film, 2.0 mil thick tape Schematic Diagram of the Transformer T1 1 10 Primary O O O Secondary 3 4 9 Auxiliary 5 LPRIMARY = 1.1mH ± 8% Leakage inductance = 8% of LPRIMARY Winding Diagram Secondary Side Primary Side AWG #24 Pins 9, 10 Pins 6, 7 Pin 4 Pin 5 2 Layers Tape 2 Layers Tape AWG #32 2 Layers Tape Pin 3 Pin 1 AWG #32 Supertex inc. does not recommend the use of its products in life support applications, and will not knowingly sell them for use in such applications unless it receives an adequate “product liability indemnification insurance agreement.” Supertex inc. does not assume responsibility for use of devices described, and limits its liability to the replacement of the devices determined defective due to workmanship. No responsibility is assumed for possible omissions and inaccuracies. Circuitry and specifications are subject to change without notice. For the latest product specifications refer to the Supertex inc. website: http//www.supertex.com. ©2009 022009 All rights reserved. Unauthorized use or reproduction is prohibited. 1235 Bordeaux Drive, Sunnyvale, CA 94089 Tel: 408-222-8888 www.supertex.com 3 Selector Guide LED Driver ICs Switching Converters Device VIN Topology min (V) max (V) Output Current (mA) Dimming Package Options Demoboards Application/ Design Notes PWM / Linear 24-Lead TSSOP (TS) --- --- Automotive (AEC-Q100 Certified) LED Drivers AT9917 Boost, Sepic 5.3 40 External FET AT9919 Buck 4.5 40 External FET PWM 8-Lead DFN (K7) AT9919DB1 --- 24-Lead TSSOP (TS) --- --- AT9932 Boost-Buck (Ćuk) 5.3 40 External FET PWM / Linear AT9933 Boost-Buck (Ćuk) 9.0 75 External FET PWM 8-Lead SOIC (LG) AT9933DB1 AN-H51 AN-H58 General Purpose LED Drivers HV9801A Buck 15 450 External FET 4-Level Switch 8-Lead SOIC (LG) 16-Lead SOIC (NG) --- --- HV9861A Buck 12 450 External FET PWM / Linear 8-Lead SOIC (LG) 16-Lead SOIC (NG) HV9861ADB1 --- HV9910B Buck 8.0 450 External FET PWM / Linear 8-Lead SOIC (LG) 16-Lead SOIC (NG) HV9910BDB2 HV9910BDB3 HV9910BDB7 HV9910DB6 AN-H48 AN-H50 AN-H64 DN-H01 HV9918 Buck 4.5 40 Integrated FET PWM 8-Lead DFN (K7) HV9918DB1 --- HV9919B Buck 4.5 40 External FET PWM 8-Lead DFN (K7) HV9919BDB1 --- HV9921 Buck 20 400 20 No 3-Lead TO-92 (N3) 3-Lead SOT-89 (N8) HV9921DB1 --- HV9922 Buck 20 400 50 No 3-Lead TO-92 (N3) 3-Lead SOT-89 (N8) HV9922DB1 HV9922DB2 DN-H02 DN-H03 HV9923 Buck 20 400 30 No 3-Lead TO-92 (N3) 3-Lead SOT-89 (N8) HV9923DB1 --- HV9925 Buck 20 400 20 - 50 PWM 8-Lead SOIC (SG) w/ Heat Slug HV9925DB1 --- HV9930 Hysteric 8.0 200 External FET PWM 8-Lead SOIC (LG) HV9930DB1 HV9930DB2 AN-H51 AN-H58 AN-H52 DN-H04 DN-H05 DN-H06 HV9931 Single-Switch PFC 8.0 450 External FET PWM 8-Lead SOIC (LG) HV9931DB1v2 HV9931DB2v1 HV9931DB5 HV9961 Buck 8.0 450 External FET PWM / Linear 8-Lead SOIC (LG) 16-Lead SOIC (NG) HV9961DB1 AN-H64 HV9967B Buck 8.0 60 External FET PWM / Linear 8-Lead DFN (K7) 8-Lead MSOP (MG) --- --- HV9971 Flyback - - External FET PWM 8-Lead SOIC (LG) HV9971DB1 --- Backlight LED Drivers HV9860 Boost 10 40 External FET PWM 16-Lead SOIC (NG) HV9860DB1 --- HV9861A Buck 12 450 External FET PWM / Linear 8-Lead SOIC (LG) 16-Lead SOIC (NG) HV9861ADB1 --- HV9911 Boost, Sepic, Buck-Boost 9.0 250 External FET PWM 16-Lead SOIC (NG) HV9911DB1v2 HV9911DB2 HV9911DB3 HV9911DB4 AN-H55 HV9912 Boost, Sepic, Buck-Boost 9.0 100 External FET PWM 16-Lead SOIC (NG) HV9912DB1 --- HV9957 Boost 2.7 28 30 x 6-Channel PWM 24-Lead QFN (K7) HV9957DB1 --- ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: (408) 222-8888 ● www.supertex.com Selector Guide LED Driver ICs Switching Converters Device VIN Topology min (V) max (V) Output Current Dimming Package Options Demoboards Application/ Design Notes (mA) Backlight LED Drivers (cont.) HV9961 Buck 8.0 450 External FET PWM / Linear 8-Lead SOIC (LG) 16-Lead SOIC (NG) HV9961DB1 AN-H64 HV9963 Boost, Sepic, Buck-Boost 8.0 40 External FET PWM / Linear 16-Lead SOIC (NG) --- --- HV9967B Buck 8.0 60 External FET PWM / Linear 8-Lead DFN (K7) 8-Lead MSOP (MG) --- --- HV9980 Buck 100 160 70 PWM / Linear 24-Lead SOW (WG) HV9980DB1 --- HV9982 Boost, SEPIC 10 40 External FET PWM / Linear 40-Lead QFN (K6) HV9982DB1 --- HV9985 Boost, SEPIC 10 40 External FET PWM / Linear 40-Lead QFN (K6) 44-Lead QSOP (QP) HV9985DB1 --- HV9986 Boost, SEPIC 10 40 External FET PWM / Linear 40-Lead QFN (K6) --- --- HV9989 Boost, SEPIC 10 40 External FET PWM / Linear 40-Lead QFN (K6) --- --- 8-Lead SOIC (LG) HV9931DB1v2 HV9931DB2v1 HV9931DB5 AN-H52 DN-H04 DN-H05 DN-H06 Offline PFC Buck, BIBRED HV9931 8.0 450 External FET PWM Linear Regulators VOUT VIN min max min max Output Current Dimming Parallelable Package Options Features CL2 5.0 90 5.0 90 20 External FET Yes 3-Lead TO-252 (K4) 3-Lead TO-92 (N3) 3-Lead SOT-89 (N8) --- CL25 5.0 90 5.0 90 25 External FET Yes 3-Lead TO-92 (N3) 3-Lead SOT-89 (N8) --- CL220 5.0 220 5.0 220 20 External FET Yes 3-Lead TO-252 (K4) 3-Lead TO-220 (N5) --- CL320 6.5 90 4.0 90 20 PWM Yes 8-Lead SOIC (SG) w/ Heat Slug OTP, separate ENABLE pin CL325 6.5 90 4.0 90 25 PWM Yes 8-Lead SOIC (SG) w/ Heat Slug OTP, separate ENABLE pin CL330 6.5 90 4.0 90 30 PWM Yes 8-Lead SOIC (SG) w/ Heat Slug OTP, separate ENABLE pin CL520 4.75 90 1.0 90 20 - Yes 3-Lead TO-252 (K4) 3-Lead TO-92 (N3) --- CL525 4.75 90 1.0 90 25 - Yes 3-Lead TO-252 (K4) 3-Lead TO-92 (N3) --- CL6 6.5 90 4.0 90 100 No Yes 3-Lead TO-252 (K4) 3-Lead TO-220 (N5) Reverse polarity protection, OTP CL7 6.5 90 4.0 90 100 PWM Yes 8-Lead SOIC (SG) w/ Heat Slug Reverse polarity protection, OTP Device (V) (V) (V) (V) (mA) ● 1235 Bordeaux Drive, Sunnyvale, CA 94089 ● Tel: (408) 222-8888 ● www.supertex.com