LPV-100 series 100W Single Output Switching Power Supply MODEL：LPV-100-24 OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECICATION TEST CONDITION RESULT RIPPLE & NOISE V1: 150 I/P: 230 VAC V1: 6 mVp-p (Max ) VERDICT mVp-p (Max ) O/P:FULL LOAD Ta:25℃ 2 OUTPUT VOLTAGE V1: -5 %~ +5 % (Max) TOLERANCE 3 LINE REGULATION I/P: 100VAC / 264 VAC PASS V1: -0.36%~ +0.2 % O/P:FULL/ 0% LOAD Ta:25℃ V1: -1 %~ +1 % (Max) I/P: 100 VAC ~ 264VAC PASS V1: -0.02 %~ 0.02 % O/P:FULL LOAD Ta:25℃ 4 LOAD REGULATION V1: -2 %~ +2 % (Max) I/P: 230 VAC PASS V1: -0.1 %~ 0.2 % O/P:FULL ~MIN LOAD Ta:25℃ 5 SET UP TIME PASS 230VAC/ 2000 ms (Max) I/P: 230 VAC 230 VAC/652.739ms 115VAC/ 2000 ms (Max) I/P: 115 VAC 115 VAC/1433.239ms O/P:FULL LOAD Ta:25℃ 6 RISE TIME 230VAC/ 25 ms (Max) I/P: 230 VAC 230 VAC/9.568ms 115 VAC/ 25 ms (Max) I/P: 115 VAC 115 VAC/7.624ms O/P:FULL LOAD Ta:25℃ 7 HOLD UP TIME 230VAC/ 50ms (Typ) I/P: 230 VAC 230VAC/86.253ms 115VAC/ 14ms (Typ) I/P: 115 VAC 115 VAC/17.852ms O/P:FULL LOAD Ta:25℃ 8 OVER/UNDERSHOOT TEST < ±5 % I/P: 230 VAC TEST: DYNAMIC LOAD V1: 2400 mVp-p PASS PASS +1.25 % O/P:FULL LOAD Ta:25℃ 9 PASS -1.25 % PASS I/P: 230 VAC O/P: (1)FULL /Min LOAD (1) 476 mVp-p 90%DUTY/1KHZ (2) 692 mVp-p (2)FULL /Min LOAD PASS 50%DUTY/120HZ Ta:25℃ Model: LPV-100-24 Test Report 1/5 LPV-100 series 100W Single Output Switching Power Supply INPUT FUNCTION TEST NO 1 TEST ITEM SPECICATION TEST CONDITION INPUT VOLTAGE RANGE 90 VAC~ 264 VAC I/P:TESTING RESULT 90 VERDICT V~ 264 V O/P:FULL LOAD Ta:25℃ (1)I/P: LOW-LINE-3V= 87 V TEST: HIGH-LINE+15%= 300 V (1) OK O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec PASS (2) OK 10MIN (2) I/P:230VAC ON: 0.5 Sec . OFF: 0.5 Sec 20MIN ( AC POWER ON/OFF NO DAMAGE ) 2 3 INPUT FREQUENCY RANGE EFFICIENCY 47HZ ~63 HZ I/P: 90 VAC ~264 VAC NO DAMAGE OSC O/P:FULL~MIN LOAD Ta:25℃ 88 % (Typ) I/P: 230 VAC TEST: OK PASS 88.886 % O/P:FULL LOAD Ta:25℃ 4 INPUT CURRENT PASS 230 V/ 1.2 A (Typ) I/P: 230 VAC I =0.8353A/ 230VAC 115 V/ 2.2 A (Typ) I/P: 115 VAC I =1.4763A/ 115VAC O/P:FULL LOAD Ta:25℃ 5 INRUSH CURRENT 230 V/ 75 A I/P: 230 VAC I =69.414A/ 230VAC 115 V/ 30 A I/P: 115 VAC I =27.554A/ 115VAC COLD START O/P:FULL LOAD Ta:25℃ PASS PASS PROTECTION FUNCTION TEST NO 1 TEST ITEM OVER LOAD PROTECTION SPECICATION 110%~ TEST CONDITION 150 % RATED OUTPUT POWER 2 3 OVER VOLTAGE PROTECTION SHORT PROTECTION CH1: 27.6 V~ 32.4 V RESULT VERDICT I/P: 264 VAC 122.06 %/264VAC I/P: 230 VAC 130.44 %/ 230VAC I/P: 100 VAC 129.01 %/ 100 VAC O/P:TESTING Ta:25℃ Hiccup Mode I/P: 264 VAC 29.434 V/264VAC I/P: 230 VAC 29.692 V/ 230VAC I/P: 90 VAC 29.599 V/ 90 VAC O/P:MIN LOAD Ta:25℃ Shunt down Re- power ON SHORT EVERY OUTPUT I/P: NO DAMAGE 1 HOUR NO DAMAGE O/P: FULL LOAD Ta:25℃ 264 VAC Hiccup Mode Model: LPV-100-24 PASS PASS PASS Test Report 2/5 LPV-100 series 100W Single Output Switching Power Supply ENVIRONMENT TEST NO TEST ITEM TEMPERATURE RISE TEST SPECICATION TEST CONDITION RESULT VERDICT MODEL： LPV-100-24 1. ROOM AMBIENT BURN-IN： 2 HRS I/P: 230 VAC O/P: 100% LOAD Ta= 25.5 ℃ 2. HIGH AMBIENT BURN-IN： 2 HRS I/P: 230 VAC O/P: 100% LOAD 1 OVER LOAD BURN-IN TEST ℃ ROOM AMBIENT HIGH AMBIENT NO Position P/N 1 LF1 TR6091 2 C6 100u/400V KXG 3 Q1 STF14NM65N 4 C47 220u/35V YXG-LLC 70.4℃ 96.9℃ 109.4℃ Ta= 25.5 ℃ Ta= 52.3 ℃ 56.1℃ 80.9℃ 63.1℃ 88.9℃ 74℃ 101.4℃ 5 T1 TF2122 82.3℃ 6 D100 YG868C15 73.3℃ 99.1℃ 7 L100 TR627 59.8℃ 85.4℃ 8 C105 220u/50V KY 63.8℃ 89.4℃ 9 C106 330u/50V ZLH 66.5℃ 92.1℃ 10 U1 NCP1380BDR2G 61.3℃ 86.8℃ 11 ZD1 2W 39KΩ 77.6℃ 104.4℃ 12 D1 1N5406 85.9℃ 114.2℃ D4SB80 60.1℃ 85.3℃ 13 2 Ta= 52.3 BD1 NO DAMAGE I/P: 230 VAC 1 HOUR ( MIN ) O/P: TEST： PASS OK 133 % LOAD PASS Ta:25℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/P: 264 VAC/100 VAC O/P: Ta= 4 5 AFTER 12 HOURS I/P: 272 VAC HIGH TEMPERATURE IN CHAMBER ON O/P:FULL LOAD HIGH VOLTAGE CONTROL 50 ℃ Ta= 50 ℃ TURN ON TEST NO DAMAGE HUMIDITY= ± 0.03 %(0~50℃) COEFFICIENT 6 STORAGE TEMPERATURE TEST OK PASS -25 ℃ HIGH HUMIDITY TEMPERATURE TEST： 100% LOAD TEST： OK PASS 95 %R.H I/P: 230 VAC ± 0.005 %(0~50℃) O/P:FULL LOAD 1. Thermal shock Temperature： -40℃~ +80℃ TEST： PASS OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH PASS 4. Total test cycle：5 CYCLE 5. Input/Output condition： STATIC 7. THERMAL SHOCK TEST 1. Thermal shock Temperature： - 30 ℃~ + 45 ℃ TEST： OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH PASS 4. Total test cycle：10 CYCLE 5. Input/Output condition： 230VAC/Full Load 58SEC ON/2SEC OFF Model: LPV-100-24 Test Report 3/5 LPV-100 series 100W Single Output Switching Power Supply 8 VIBRATION TEST TEST： 1 Carton & 1 Set OK (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle PASS (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) Ta:25℃ 9 10 11 CAPACITOR SUPPOSE C106 LIFE CYCLE (1) I/P: 230 VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 83288.4 HRS (2) I/P: 230 VAC O/P:FULL LOAD Ta= 50 ℃ LIFE TIME= 27875.2 HRS (3) I/P: 230 VAC (4) I/P: 230 VAC O/P:75% LOAD O/P:50% LOAD 57661.2 116221.6 HRS HRS MTBF DMTBF/Accelerated Life Test IS THE MOST CRITICAL COMPONENT Ta= 50 ℃ Ta= 50 ℃ LIFE TIME= LIFE TIME= PASS MIL-HDBK-217F NOTICES2 PARTS COUNT PASS TOTAL FAILURE RATE: 703K HRS Demonstration Mean Time Between Failure(Expected Life) : 20,000 hours @ Tcase 85℃; 50,000 hours @ Tcase70℃ PASS SAFETY TEST NO 1 TEST ITEM SPECICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P: 3 I/P-O/P: 3.6 Ta:25℃ I/P-O/P: 2.258 KVAC/min EN 60950 2 3 ISOLATION RESISTANCE LEAKAGE CURRENT I/P-O/P:500VDC>100MΩ < 0.25 mA / 240VAC KVAC/min I/P-O/P: 500 Ta:25℃ VERDICT mA NO DAMAGE VDC I/P-O/P: ＞9999 MΩ NO DAMAGE I/P: 264 VAC L-FG: 0.005 EN 60950 O/P:NO LOAD Ta:25℃ N-FG: 0.003 TEST ITEM SPECICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 220/230/240 VAC/50HZ PASS CLASS A O/P:100%/75%/50%/25% LOAD Ta:25℃ EN55022 I/P:230 VAC (50HZ) /115V(60HZ) PASS CLASS B O/P:FULL/50% LOAD Ta:25℃ Test by certified Lab EN55022 I/P: 230 VAC (50HZ)/115V(60HZ) PASS CLASS B O/P:FULL LOAD Ta:25℃ Test by certified Lab EN61000-4-2 I/P: 230 VAC/50HZ CRITERIA A INDUSTRY AIR:8KV / Contact:4KV O/P:FULL LOAD Ta:25℃ EN61000-4-4 I/P: 230 VAC/50HZ INDUSTRY INPUT: 2KV O/P:FULL LOAD Ta:25℃ IEC61000-4-5 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD Ta:25℃ PASS PASS mA mA PASS E.M.C TEST NO 1 2 3 4 5 6 CONDUCTION RADIATION E.S.D E.F.T SURGE L-N :2KV VERDICT PASS PASS PASS PASS CRITERIA A PASS CRITERIA A PASS L,N-PE:4KV Model: LPV-100-24 Test Report 4/5 LPV-100 series 100W Single Output Switching Power Supply 7 Test by certified Lab ＆ Test Report Prepare COMPONENT STRESS TEST NO 1 TEST ITEM SPECICATION TEST CONDITION Power Transistor Q1 I/P:High-Line +3V = 280 V ( D to S) or (C to E) Peak Voltage Rated STF14NM65N : 650 V 12 A RESULT VERDICT O/P: (1)Full Load Turn on (1) 604 V (2)Output Short (2) 520 V (3)Dynamic Load 50% Load/ (3) 600 V Min. Load 90%Duty/1KHz (4) 592 V PASS (4)Dynamic Load Full Load/ Min. Load 90%Duty/1KHz Ta:25℃ 2 Diode Peak Voltage D 100 Rated I/P:High-Line +3V = 280 V YG868C15: 150V/30A O/P: (1)Full Load Turn on (1) 130 V (2)Output Short (2) 124 V (3)Dynamic Load 50% Load/ (3) 140 V Min. Load 90%Duty/1KHz (4) 136 V PASS (4)Dynamic Load Full Load/ Min. Load 90%Duty/1KHz Ta:25℃ 3 Clamp Diode Peak Voltage D1 Rated 1N5406 : I/P:High-Line +3V = 280 V 600 V 3 A O/P: (1)Dynamic Load 50% Load/ (1) 444 V Min. Load 90%Duty/1KHz (2) 440 V PASS (2)Dynamic Load Full Load/ Min. Load 90%Duty/1KHz Ta:25℃ 4 Control IC Voltage Test U1 Rated NCP1380BDR2G : 28 I/P:High-Line +3V =280 V V O/P: (1) Output Short (1) 17.3 V (2)O.L.P (2) 17.3 V (3)O.V.P Ta:25℃ (3) 17.2 V PASS 2007/11/26 A50-G058 DATE SAMPLE TEST RESULT TESTER APPROVAL 2010/5/20 RD SAMPLE PASS ZOULF HOWAY 2011/1/8 PRODUCT SAMPLE (W1012I094) PASS ZOULF HOWAY 2011/1/30 PRODUCT SAMPLE (W1101G152) PASS ZOULF HOWAY Model: LPV-100-24 Test Report 5/5