PS-35 series

PS-35 series
35W Single Output Switching Power Supply
MODEL：PS-35-13.5
OUTPUT FUNCTION TEST
NO
1
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
RIPPLE & NOISE
V1: 120mVp-p (Max )
I/P: 230 VAC
V1: 14 mVp-p (Max )
VERDICT
O/P:FULL LOAD
Ta:25℃
2
OUTPUT VOLTAGE
CH1: 12.15V~14.85V
ADJUST RANGE
P
I/P: 230 VAC
15.155V~11.396V/230vAC
I/P:115VAC
15.158V~11.607V/115VAC
O/P:MIN LOAD
Ta:25℃
3
OUTPUT VOLTAGE
V1: -2%~
2 % (Max)
TOLERANCE
4
LINE REGULATION
I/P: 100VAC / 264 VAC
O/P:FULL/
Ta:25℃
V1: -0.5%~ 0.5 % (Max)
0
V1:
-0.009%~ 0.14 %
P
% LOAD
I/P: 100 VAC ~ 264VAC
V1:
- 0 %~
0.04 %
O/P:FULL LOAD
Ta:25℃
5
LOAD REGULATION
V1
-1%~
1% (Max)
I/P: 230 VAC
P
V1: -0.04%~ 0.04 %
O/P:FULL ~MIN LOAD
Ta:25℃
6
SET UP TIME
P
230VAC/ 1200 ms (Max)
I/P: 230 VAC
230 VAC/200.876 ms
115VAC/ 1200 ms (Max)
I/P: 115 VAC
115 VAC/ 192.415 ms
P
O/P:FULL LOAD
Ta:25℃
7
RISE TIME
230VAC/30 ms (Max)
I/P: 230 VAC
230 VAC/12.819ms
115 VAC/30 ms (Max)
I/P: 115 VAC
115 VAC/12.454 ms
P
O/P:FULL LOAD
Ta:25℃
8
HOLD UP TIME
230VAC/50 ms (Typ)
I/P: 230 VAC
230VAC/ 79.306ms
115VAC/10 ms (Typ)
I/P: 115 VAC
115 VAC/16.846 ms
P
O/P:FULL LOAD
Ta:25℃
9
OVER/UNDERSHOOT TEST
< +5%
I/P: 230 VAC
TEST:2.9%
P
O/P:FULL LOAD
Ta:25℃
10
DYNAMIC LOAD
V1:1350mVp-p
I/P: 230 VAC
P
121mVp-p
O/P:FULL /Min LOAD
P
90%DUTY/1KHZ
Ta:25℃
Model: PS-35-13.5
Test Report
1 / 5
PS-35 series
35W Single Output Switching Power Supply
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
INPUT VOLTAGE RANGE
90VAC~ 264 VAC (Typ)
I/P:TESTING
59.762 V~ 264 V
VERDICT
O/P:FULL LOAD
Ta:25℃
I/P:
TEST: OK
LOW-LINE-3V=97 V
P
HIGH-LINE+15%= 300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )
2
INPUT FREQUENCY RANGE
47HZ ~63 HZ (Typ)
NO DAMAGE OSC
3
EFFICIENCY
I/P: 100 VAC ~264 VAC
TEST: OK
P
O/P:FULL~MIN LOAD
Ta:25℃
81% (TYP)
I/P: 230 VAC
81.03%
P
O/P:FULL LOAD
Ta:25℃
4
INPUT CURRENT
230 V/ 0.5
A (Typ)
115 V/ 0.75
A (Typ)
I/P: 230 VAC
I =0.369 A/ 230VAC
I/P: 115 VAC
I = 0.66 A/ 115VAC
P
O/P:FULL LOAD
Ta:25℃
5
INRUSH CURRENT
230 V/ 45
A (Typ)
I/P: 230 VAC
I = 30.421A/ 230VAC
115 V/ 23
A (Typ)
I/P: 115 VAC
I =15.203 A/ 115VAC
COLD START
P
O/P:FULL LOAD
Ta:25℃
PROTECTION FUNCTION TEST
NO
1
2
3
TEST ITEM
OVER LOAD PROTECTION
OVER VOLTAGE PROTECTION
SHORT PROTECTION
SPECICATION
TEST CONDITION
RESULT
I/P: 115 VAC
115VAC / 129.32%
I/P: 230 VAC
230VAC / 131.07%
O/P:TESTING
Ta:25℃
Hiccup Mode
I/P: 115 VAC
16.72V/ 115VAC
I/P: 230 VAC
16.76 V/ 230VAC
O/P:MIN LOAD
Ta:25℃
Shunt down Re- power ON
SHORT EVERY OUTPUT
I/P:
NO DAMAGE
1 HOUR NO DAMAGE
O/P: 100% LOAD
Ta:25℃
105%~ 150
%(Typ)
CH1:15.5 V~18.2V(Typ)
264
VAC
VERDICT
P
P
Hiccup Mode
P
Model: PS-35-13.5
Test Report
2 / 5
PS-35 series
35W Single Output Switching Power Supply
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECICATION
TEMPERATURE RISE TEST
MODEL： PS-35-5
TEST CONDITION
RESULT
VERDICT
1. ROOM AMBIENT BURN-IN：12 HRS
I/P: 230 VAC O/P: FULL LOAD Ta= 30.6 ℃
2. HIGH AMBIENT BURN-IN：1.5 HRS
I/P: 230 VAC O/P: FULL LOAD Ta= 51.6 ℃
NO
Position
P/N
1
BD1
D1
KBP208G 2A/800V LT
HER206 2A/600V REC
2
2
3
OVER LOAD BURN-IN TEST
LOW TEMPERATURE
78.3℃
99.0℃
K2545 6A/600V TOS
71.8℃
93.3℃
3
Q2
4
ZD1
15K/3W R/MO
94.9℃
107.3℃
5
C36
100U/35V RUB 105℃ YXF
71.8℃
86.8℃
6
LF1
LF-158
52.5℃
68.8℃
7
C5
68U/400V CAPX 85℃ GW
54.2℃
73.1℃
8
T1 COIL
TF-6605 TWI
73.9℃
88.8℃
9
U1
1203D
69.1℃
86.6℃
10
D100
MBR2045CT 20A/45V ON
101.4℃
116.1℃
11
C105
2200U/10V CAPX 105℃
86.6℃
97.1℃
12
L100
RB009E
89.2℃
103.4℃
I/P: 230 VAC
1 HOUR ( MIN )
O/P: 135% LOAD
Ta:25℃
TURN ON AFTER 2 HOUR
I/P: 230VAC
O/P: 100﹪LOAD
Ta= -20
I/P: 272 VAC
IN CHAMBER ON
CONTROL 50 ℃
O/P:FULL LOAD
Ta= 50℃
NO DAMAGE
+ 0.05 %(0~50℃)
I/P: 230 VAC
TEMPERATURE
VIBRATION TEST
P
HUMIDITY=
P
95 %R.H
+ 0.01 %(0~50℃)
P
O/P:FULL LOAD
COEFFICIENT
6
TEST：OK
TEST：OK
AFTER 12 HOURS
HIGH TEMPERATURE
TURN ON TEST
5
P
℃
HIGH HUMIDITY
HIGH VOLTAGE
P
TEST：OK
NO DAMAGE
TURN ON TEST
4
ROOM AMBIENT HIGH AMBIENT
Ta= 30.6 ℃
Ta= 51.6 ℃
58.6℃
76.1℃
1 Carton & 1 Set Operating
TEST： OK
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
P
(3) Sweep Time:10min/sweep cycle
(4) Acceleration:2G
(5) Test Time:1 hour in each axis (X.Y.Z)
(6) Ta:25℃
Model: PS-35-13.5
Test Report
3 / 5
PS-35 series
35W Single Output Switching Power Supply
SAFETY TEST
NO
1
2
3
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 3 KVAC/min
I/P-O/P: 3.6 KVAC/min
I/P-O/P: 6.2mA
I/P-FG:1.5 KVAC/min
I/P-FG: 1.8 KVAC/min
I/P-FG:6.44 mA
O/P-FG:0.5KVAC/min
O/P-FG: 0.6 KVAC/min
Ta:25℃
O/P-FG:3.95mA
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
I/P-O/P: 9.43G Ω
I/P-FG: 500VDC>100MΩ
I/P-FG:
500
VDC
I/P-FG:21.8G Ω
O/P-FG:500VDC>100MΩ
O/P-FG: 500
Ta:25℃
VDC
O/P-FG:3.24G Ω
FG(PE) TO CHASSIS
40A / 2min
Ta:25℃
ISOLATION RESISTANCE
GROUNDING CONTINUITY
OR TRACE <
4
5
LEAKAGE CURRENT
APPROVAL
<
2
100 mΩ
mA / 240VAC
VERDICT
P
NO DAMAGE
P
NO DAMAGE
2
mΩ
I/P: 254 VAC
L-FG: 1.05 mA
O/P:Min LOAD
Ta:25℃
N-FG: 1.05 mA
P
P
TUV: Certificate NO ：R50090375
P
UL: File NO ：
E.M.C TEST
NO
1
2
3
4
5
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P: 230 VAC/50HZ
PASS
CLASS A
O/P:FULL LOAD
Ta:25℃
EN55022
I/P: 230 VAC (50HZ)
PASS
CLASS B
O/P:FULL/50% LOAD
Ta:25℃
Test by certified Lab
CONDUCTION
RADIATION
E.S.D
E.F.T
6
SURGE
P
EN55022
I/P: 230 VAC (50HZ)
PASS
CLASS B
O/P:FULL/50% LOAD
Ta:25℃
Test by certified Lab
EN61000-4-2
I/P: 230 VAC/50HZ
CRITERIA A
LIGHT INDUSTRY
AIR:8KV / Contact:4KV
O/P:FULL LOAD
Ta:25℃
EN61000-4-4
I/P: 230 VAC/50HZ
LIGHT INDUSTRY
O/P:FULL LOAD
Ta:25℃
INPUT: 1KV
P
P
P
CRITERIA A
P
IEC61000-4-5
I/P: 230 VAC/50HZ
LIGHT INDUSTRY
O/P:FULL LOAD
Ta:25℃
L-N :1KV
VERDICT
CRITERIA A
P
L,N-PE:2KV
7
Test by certified Lab ＆ Test Report Prepare
M.T.B.F & LIFE CYCLE CALCULATION
NO
1
TEST ITEM
SPECICATION
CAPACITOR
SUPPOSE C105 IS THE MOST CRITICAL COMPONENT
PS-35-5 : I/P: 230VAC O/P:FULL LOAD Ta= 25℃ LIFE TIME= 28168 HRS
LIFE CYCLE
2
MTBF
TEST CONDITION
I/P: 230VAC
O/P:FULL LOAD Ta= 50℃
I/P: 230VAC
O/P:75% LOAD
Ta= 50℃
RESULT
VERDICT
P
LIFE TIME= 10296 HRS
LIFE TIME= 20326 HRS
MIL-HDBK-217F NOTICES2 PARTS COUNT
TOTAL FAILURE RATE:
588.8K
P
HRS
Model: PS-35-13.5
Test Report
4 / 5
PS-35 series
35W Single Output Switching Power Supply
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
Power Transistor
Q 1 Rated
I/P:High-Line +3V = 267 V
(1) 476V
( D to S) or (C to E) Peak Voltage
2SK2545 : 600 V 6 A
O/P: (1)Full Load Turn on
(2) 492V
VERDICT
P
(2)Output Short
Ta:25℃
2
Diode Peak Voltage
D 100
Rated
FMX-12SL : 200 V
10 A
I/P:High-Line +3V = 267 V
(1) 98 V
O/P: (1)Full Load Turn on
(2) 86V
P
(2)Output Short
Ta:25℃
3
Clamp Diode Peak Voltage
D1
Rated
HER206 : 600 V 2 A
I/P:High-Line +3V = 267 V
(1) 472V
O/P:(1) Dynamic Load
P
90%Duty/1KHz
Ta:25℃
4
Control IC Voltage Test
U1
Rated
1203P : 16 V
I/P:High-Line +3V =267 V
(1)
O/P:(1) Output Short
(2) 13.6 V
13.6 V
(2)O.L.P
(3) 13.3 V
P
(3)O.V.P.
Ta:25℃
DATE
2006/7/7
SAMPLE
TEST RESULT
TESTER
APPROVAL
RD SAMPLE
PASS
Wangdz
MAX LIN
2003/12/12
Model: PS-35-13.5
A50-F023
Test Report
5 / 5