RPD-65 series 65W Dual Output Switching Power Supply MODEL：RPD-65C OUTPUT FUNCTION TEST NO 1 2 TEST ITEM SPECICATION TEST CONDITION RIPPLE & NOISE V1:120 mVp-p (Max ) I/P: 230VAC V1: 43 mVp-p (Max ) V2:50 mVp-p (Max ) O/P:FULL LOAD Ta:25℃ V2: 15 mVp-p (Max ) OUTPUT VOLTAGE CH1: 11.4V~ 12.8V ADJUST RANGE RESULT VERDICT I/P: 230 VAC 11.18 V~ 13.78 V/ 230 VAC I/P: 115 VAC 11.18 V~ 13.78 V/ 115 VAC O/P:MIN LOAD Ta:25℃ 3 4 5 6 OUTPUT VOLTAGE V1: 2 %~ -2 % (Max) I/P: TOLERANCE V2: 5 %~ -5 % (Max) O/P:FULL/ MIN Ta:25℃ LINE REGULATION LOAD REGULATION CROSS REGULATION P . VAC / 264 VAC LOAD VAC ~ 264 VAC V1: 0.15 %~ -0.15 % V2: 0.2 %~ -0.2 % P P V1: 1 %~ -1 % (Max) I/P: V1: 0.21 %~ -0.21 % V2: 1 %~ -1 % (Max) O/P:FULL LOAD Ta:25℃ V2: 0 %~ 0 % V1: 2 %~ -2 % (Max) I/P: 230 VAC V1: 0.3 %~ -0.13 % V2: 5 %~ -5 % (Max) O/P:FULL ~MIN LOAD Ta:25℃ V2: 0.12 %~ -0.12 % V1: 2 %~ -2 % (Max) I/P: 230 VAC V1: 0.05 %~ -0.05 % V2: 5 %~ -5 % (Max) O/P: Testing O/P 60%LOAD V2: 0.12 %~ -0.12 % P P Other O/P 40%LOAD P Change Ta:25℃ 7 SET UP TIME 230VAC: 800 ms (Max) I/P: 230 VAC 230VAC/ 194 ms O/P:FULL LOAD Ta:25℃ 8 RISE TIME 230VAC: 20 ms (Max) I/P: 230 VAC P 230VAC/ 3 ms O/P:FULL LOAD Ta:25℃ 9 HOLD UP TIME 230VAC: 20 ms (TYP) I/P: 230 VAC P 230VAC/ 104 ms O/P:FULL LOAD Ta:25℃ 10 OVER/UNDERSHOOT TEST I/P: 230 VAC < +5% P TEST: <5 % O/P:FULL LOAD Ta:25℃ 11 DYNAMIC LOAD V1: 1200 mVp-p I/P: 230 VAC P 149 mVp-p O/P:FULL /Min LOAD P 90%DUTY/1KHZ Ta:25℃ Model: RPD-65C Test Report 1 / 5 RPD-65 series 65W Dual Output Switching Power Supply INPUT FUNCTION TEST NO 1 TEST ITEM SPECICATION TEST CONDITION INPUT VOLTAGE RANGE 90VAC~264 VAC I/P:TESTING RESULT VERDICT 51V~264V O/P:FULL LOAD Ta:25℃ I/P: TEST:OK LOW-LINE-3V= 87V P HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 3 INPUT FREQUENCY RANGE EFFICIENCY 47HZ ~440 HZ I/P: 90VAC ~ 264 VAC NO DAMAGE OSC O/P:FULL~MIN LOAD Ta:25℃ 79% (TYP) I/P: 230 VAC TEST:OK P 79.1 % O/P:FULL LOAD Ta:25℃ 4 INPUT CURRENT P 230V/ 0.9 A (TYP) I/P: 230 VAC I= 0.72 A/ 230 VAC 115V/ 1.5 A (TYP) I/P: 115 VAC I= 1.2 A/ 115 VAC P O/P:FULL LOAD Ta:25℃ 5 INRUSH CURRENT 230V/ 50 A (TYP) I/P: 230 VAC I= 42 A/ 230 VAC 115V/ 25 A(TYP) I/P: 115 VAC I= 21 A/ 115 VAC I/P: 254 VAC L-FG: 0.5 mA O/P:Min LOAD Ta:25℃ N-FG: 0.5 mA COLD START 6 LEAKAGE CURRENT < 1 P O/P:FULL LOAD Ta:25℃ mA / 240 VAC P PROTECTION FUNCTION TEST NO 1 TEST ITEM SPECICATION TEST CONDITION OVER LOAD PROTECTION 90W~125W I/P: 230 VAC I/P: 115 VAC O/P:TESTING Ta:25℃ 2 OVER VOLTAGE PROTECTION CH1:13.8V~ 16.2V I/P: 230 VAC I/P: 115 VAC 3 SHORT PROTECTION RESULT VERDICT 112 W/ 230 VAC 105 W/ 115 VAC Hiccup Mode P 15.4 V/ 230 VAC 15.4 V/ 115 VAC O/P:MIN LOAD Ta:25℃ Hiccup Model SHORT EVERY OUTPUT I/P: 264 VAC NO DAMAGE 1 HOUR NO DAMAGE O/P:FULL LOAD Ta:25℃ Hiccup Mode P P Model: RPD-65C Test Report 2 / 5 RPD-65 series 65W Dual Output Switching Power Supply ENVIRONMENT TEST NO 1 TEST ITEM SPECICATION TEMPERATURE RISE TEST MODEL： RPD-65D TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN： 2HRS I/P: 230VAC O/P: FULL LOAD Ta= 26.7℃ 2. HIGH AMBIENT BURN-IN： 2HRS I/P: 230VAC O/P: FULL LOAD Ta= 51.7℃ NO Position ROOM AMBIENT HIGH AMBIENT Ta= 26.7℃ Ta=51.7℃ 52.4℃ 72.8℃ P/N 1 LF1 TF-484 2 BD1 D3SB60 4A/600V SHI 60.1℃ 77.8℃ 3 C5 150U/400V RUB 85℃ USP 58.2℃ 76.8℃ 4 R5 47K/2W R/MO 78.7℃ 93.8℃ 5 Q1 2SK3562 6A/600V 67.4℃ 86.5℃ 6 C10 100U/35V RUB 105℃ YXF 54.6℃ 75.0℃ HER306 3A/600V 72.5℃ 91.1℃ D9202 20A/200V 74.3℃ 91.8℃ 470U/35V RUB 105℃ YXG 68.8℃ 86.4℃ D1 7 D100 8 9 C106 10 T1 COIL TF-1342 68.8℃ 84.5℃ 11 C206 1000U/25V RUB 105℃ YXG 59.2℃ 78.2℃ 12 U1 1203 57.4℃ 77.2℃ 13 D200 RG200 SF10SC60 10A/60V 78R05 3A/5V 69.5℃ 87.8℃ 69.4℃ 87.8℃ ℃ ℃ 14 15 2 3 OVER LOAD BURN-IN TEST LOW TEMPERATURE NO DAMAGE I/P: 230 VAC 1 HOUR ( MIN ) O/P: 109W Ta:25℃ TURN ON AFTER 1.5 HOUR TURN ON TEST P TEST：OK P I/P: 230 VAC O/P: 100﹪LOAD TEST：OK P Ta= -10℃ 4 AFTER 12 HOURS I/P: 272 VAC HIGH TEMPERATURE IN CHAMBER ON CONTROL 50℃ O/P:FULL LOAD Ta= 50℃ NO DAMAGE + 0.04 %(0~50℃) I/P: 230 VAC HIGH VOLTAGE TURN ON TEST 5 TEMPERATURE VIBRATION TEST HUMIDITY= P 95 %R.H + 0.01%(0~50℃) P O/P:FULL LOAD COEFFICIENT 6 TEST：OK HIGH HUMIDITY 1 Set TEST：OK (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle P (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) Ta:25℃ Model: RPD-65C Test Report 3 / 5 RPD-65 series 65W Dual Output Switching Power Supply SAFETY TEST NO 1 2 3 4 TEST ITEM SPECICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P: 3 KVAC/min I/P-O/P: 3.6 KVAC/min I/P-O/P: 4.79 mA I/P-FG: 1.5 KVAC/min I/P-FG: 1.8 KVAC/min I/P-FG: 4.2 mA O/P-FG: 0.5 KVAC/min O/P-FG: 0.6 KVAC/min Ta:25℃ O/P-FG: 3.24 mA I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC I/P-O/P: 8 GΩ I/P-FG: 500VDC>100MΩ I/P-FG: 500 VDC O/P-FG:500VDC>100MΩ O/P-FG: 500 Ta:25℃ VDC I/P-FG: 2 GΩ O/P-FG: 2 GΩ ISOLATION RESISTANCE GROUNDING CONTINUITY FG(PE) TO CHASSIS APPROVAL OR TRACE < 100 mΩ TUV: Certificate NO ：R50072114 VERDICT P NO DAMAGE P NO DAMAGE 40 A / 2min Ta:25℃ 5 mΩ P P UL: File NO ：E183223 E.M.C TEST NO 1 2 3 4 5 TEST ITEM SPECICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 230 VAC/50HZ PASS CLASS A O/P:FULL LOAD Ta:25℃ EN55022 I/P: 230 VAC (50HZ) PASS CLASS B O/P:FULL/50% LOAD Ta:25℃ Test by certified Lab CONDUCTION RADIATION E.S.D E.F.T 6 SURGE P EN55022 I/P: 230 VAC (50HZ) PASS CLASS B O/P:FULL LOAD Ta:25℃ Test by certified Lab EN61000-4-2 I/P: 230 VAC/50HZ CRITERIA A LIGHT INDUSTRY AIR:8KV / Contact:4KV O/P:FULL LOAD Ta:25℃ EN61000-4-4 I/P: 230 VAC/50HZ LIGHT INDUSTRY O/P:FULL LOAD Ta:25℃ INPUT: 1KV IEC61000-4-5 I/P: 230 VAC/50HZ LIGHT INDUSTRY O/P:FULL LOAD Ta:25℃ L-N :1KV VERDICT P P P CRITERIA A P CRITERIA A P L,N-PE:2KV 7 Test by certified Lab ＆ Test Report Prepare M.T.B.F & LIFE CYCLE CALCULATION NO 1 TEST ITEM SPECICATION CAPACITOR SUPPOSE C105 IS THE MOST CRITICAL COMPONENT I/P: 230VAC O/P:FULL LOAD Ta=25 ℃ LIFE TIME= 82703 HRS LIFE CYCLE I/P: 230VAC 2 MTBF TEST CONDITION O/P:FULL LOAD Ta=50 ℃ RESULT VERDICT P LIFE TIME= 24398 HRS MIL-HDBK-217F NOTICES2 PARTS COUNT P TOTAL FAILURE RATE: 288.1KHRS Model: RPD-65C Test Report 4 / 5 RPD-65 series 65W Dual Output Switching Power Supply COMPONENT STRESS TEST NO 1 TEST ITEM SPECICATION TEST CONDITION RESULT Power Transistor Q1 Rated I/P:High-Line +3V = 267 V (1) 526 V ( D to S) or (C to E) Peak Voltage 2SK3562 : 600V 6A O/P: (1)Full Load Turn on (2) 504 V (3) 562 V (2) Full Load VERDICT P (3)Output Short Ta:25℃ 2 Diode Peak Voltage D100 Rated I/P:High-Line +3V = 267 V (1) 68.8 V 30PQ100 : 100V 30 A O/P: (1)Full Load Turn on (2) 79.2 V (3) 68.8 V (1) 43.8 V (2) 46.4 V (3) 43.6 V (2) Full Load D200 Rated (3)Output Short Ta:25℃ P SF10SC6 : 60V 10 A 3 Clamp Diode Peak Voltage D1 Rated I/P:High-Line +3V = 267 V (1) 488 V HER306 : 600V 3A O/P: (1)Full Load (2) 488 V P (2) Dynamic Load 90%Duty/1KHz Ta:25℃ 4 Input Capacitor Voltage C5 Rated : 150u/ 400V/ 85℃ I/P:High-Line +3V = 267 V (1) 388 V O/P: (1)Full Load Turn on /Off (2) 388 V (2) Min load Turn on /Off (3) 388 V (3)Full Load /Min load Change (4) 384 V P (4)Burn in 1hour Ta:25℃ 5 Control IC Voltage Test U1 Rated I/P:High-Line +3V = 267 V (1) 13.2 V 1203 : 16V O/P: (1)Full Load Turn on /Off (2) 13.2 V (2) Min load Turn on /Off (3) 11.7 V P (3)Full Load /Min load Change Ta:25℃ DATE 2005/5/31 2005/11/18 2006/3/29 SAMPLE TEST RESULT TESTER APPROVAL RD SAMPLE PASS VINCENT TSENG MAX LIN PASS VINCENT TSENG MAX LIN PASS VINCENT TSENG MAX LIN PRODUCT SAMPLE W0510A21 PRODUCT SAMPLE W0603B31 2003/12/12 Model: RPD-65C A50-F023 Test Report 5 / 5