PRELIMINARY Data Sheet 45 FIAM Filter Input Attenuator Module Features • • • • • • • TM EMI filtering-Class B Transient protection Low profile mounting options 10 and 20 Ampere versions UL, CSA, EN compliance Mini-size package Inrush current limiting Shown actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Product Highlights The FIAM is a DC front-end module providing transient protection, inrush current limiting and Class B EMI filtering in a Minisize package. The FIAM enables designers using Vicor 2nd Generation, 48Vin DC-DC converters to meet the transient immunity and EMI requirements of Bellcore, FCC, ETSI and European Norms while protecting system hardware from inrush current. The FIAM accepts an input voltage of 36-76Vdc, is available in 10 or 20A versions and provides reverse polarity protection and remote on/off. FIAM is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted on-board or in-board for height critical applications. Compatible Products • 2nd Generation 48V Input DC-DC converters Part Number Format FIAM 1 C 1 Pin Style 1 = Short 2 = Long Product Type 1 = 10A 2 = 20A 1 Product Grade C = –20 to +100 T = –40 to +100 Baseplate 1 = Slotted 2 = Threaded 3 = Thru-hole Thermal Resistance Parameter Typ Baseplate to sink; flat, greased surface 0.16°C/Watt Baseplate to sink; thermal pad (P/N 20264) 0.1°C/Watt Baseplate to ambient 7.9°C/Watt Baseplate to sink; 1000 LFM 2.2°C/Watt Absolute Maximum Rating Parameter +In to –In +In to –In +Out to –Out Mounting torque Pin Soldering temperature Pin Soldering temperature Storage temperature C–, T–Grade Operating temperature C–Grade Operating temperature T–Grade Rating 80 100 75 5(0.57) 500 (260) 750 (390) -40 to +125 -20 to +100 -40 to +100 Unit Vdc V Vdc in-lbs °F(°C) °F(°C) °C °C °C Notes Continuous 100ms Continuous 6 each, #4-40 or M3 <5 sec; wave solder <7 sec; hand solder Baseplate Baseplate Specifications (typical at TBP = 25C, nominal line, 75% load, unless otherwise specified) Parameter Min Input voltage 36Vdc Output current FIAM1xxx FIAM2xxx Inrush limiting Transient immunity Bellcore TR-NWT-000499 ETS 300 386-1 Class 2 EMI Bellcore GR-001089-Core EN 55022 FCC Part 15 Dielectric withstand Efficiency 96 Typ 48Vdc Max 76Vdc 10A 20A .014A/µF 200V 200V 250V Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 0.0Vdc 3.5Vdc 1µsec duration 5.0µsec rise time, 50µsec duration surge 1-100nsec burst When used with Vicor 2nd Generation 48Vin DC-DC converters Issue 2 Level B Level B 1,500Vrms 2,121Vdc 97.5 Input/Output to Base Input/Output to Base Internal voltage drop is 1.4 max. @ 20A, 100°C baseplate No damage to module, external fuse required Reverse polarity protection ON/OFF control Enable (ON) Disable (OFF) External capacitance FIAM1xxx FIAM2xxx Safety approvals Weight Warranty Remarks Continuous 1.0Vdc 5.0Vdc Referenced to –Vout. 100kΩ internal pull-up resistor See illustration on page 2. 100V 100V 10µF 150µF 100µF 330µF UL 1950, CSA 22.2-950, EN 60950 3.1 (88) 4 (113) ounces (grams) 2 years FIAM, Filter Input Attenuator Module Set your site on VICOR at www.vicorpower.com Rev. 1.1 Page 1 of 4 PRELIMINARY Conducted Noise Figure 1—FIAM and Model V48A12C500A DC-DC converter. Figure 2—FIAM and Model V48B24C250A DC-DC converter. Inrush Limiting Transient Immunity Tek Stop: Single Seq. 5.00MS/s [ T Ch1 Zoom: Tek Run: 10.0MS/s ] 1.0X Vert 0.005X Horz @ 200.0V ➞ INPUT TRANSIENT INPUT CURRENT INPUT VOLTAGE Ch1=Input Ch2=Output Ch1=Vdc in Ch2=Vdc out Ch3=Idc in @0.2A/mV 4➞ OUTPUT VOLTAGE ➞ OUTPUT VOLTAGE 48V offset 2➞ 2➞ Ch1 10.0 V Ch2 Ch4 10.0 V M2.00ms 10.0mVΩ Ch1 31.8 V Figure 3—Inrush Limiting: Inrush current with 330µF external capacitance. Ch1 25.0V Ch2 25.0V M5.00µs Ch4 8.2A Figure 4—Transient Immunity: FIAM output response to an input transient. Transient and Surge Protection Note: The FIAM is shown in the on state. To disable, open the connection between ON/OFF and –Out. –IN TRANSORB P/N 20461-120 +IN –IN EMI GND FIAM –OUT –IN ON OFF PR NC NC NC PC +IN +OUT +IN Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 –OUT –S 2nd Generation 48Vdc Input DC-DC Converters SC +S +OUT FIAM, Filter Input Attenuator Module Set your site on VICOR at www.vicorpower.com Rev. 1.1 Page 2 of 4 PRELIMINARY Mechanical Diagram No. 1 2 3 4 5 6 7 9 0.50 ±0.02 12,7 ±0,5 2.20 55,9 1.74 44,2 0.23 (REF) 5,8 0.01 style 2 & 3 baseplates only (4X)*** 0.300 ±0.015 7,62 ±0,38 1 0.300 ±0.015 2 3 7,62 ±0,38 2.000 0.49 12,4 0.12* 0.20** 3,1 5,1 0.10 2,5 50,80 0.10 X 45˚ 2,5 CHAMFER 4 0.35 (2X) 8,8 (ALL MARKINGS THIS SURFACE) 8 Converter Pins Function Label +In + No NC Connection Ground EMI/GND – In – – Out – ON/OFF ON/OFF No NC Connection No NC Connection +Out + 1.900 48,26 ALUMINUM BASEPLATE 2.28 1.30 57,9 33,0 0.65 16,5 FULL R (6X) 0.130 3,30 9 8 7 6 0.150 DIA,(2X) 3,81 0.080 DIA,(7X) 2,03 0.400 10,16 0.700 17,78 1.000 25,40 1.400 35,56 Slotted (Style 1) or (6X) 5 0.43 10,9 0.06 R (3X) 1,5 0.54 (9X) 13,7 Pin Style 1 0.62 (9X) 15,7 Pin Style 2 Use a 4-40 Screw (6X) Torque to: 5 in-lbs .57 N-m 2.20 55,9 (REF.) (Short Pin) (Long Pin) Threaded (Style 2) 4-40 UNC-2B (6X) or Thru Hole (Style 3) * Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories #30 Drill Thru (6X) (0.1285) PCB Mounting Specifications PCB THICKNESS 0.062 ±0.010 1,57 ±0,25 PLATED THRU HOLE DIA 1.790 45,47 0.06 R (4X) 1,5 ONBOARD SOLDER MOUNT PIN STYLE 1 PIN STYLE 2 (7X) 0.094 ±0.003 2,39 ±0,08 0.094 ±0.003 2,39 ±0,08 (2X) 0.164 ±0.003 4,16 ±0,08 0.164 ±0.003 4,16 ±0,08 2 3 ALL MARKINGS THIS SURFACE ALUMINUM BASEPLATE 0.158 4,01 1 PINS: TIN/LEAD HOT SOLDER DIPPED 4 1.584* 40,23 1.900* 48.26 48,26 9 8 7 6 5 0.400* 10,16 0.43 10,9 0.700* 17,78 0.195 4,95 INBOARD SOLDER MOUNT 1.000* 25,40 1.400* 35,56 0.53 13,5 * DENOTES ±0.003 TOL = ±0,08 Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 FIAM, Filter Input Attenuator Module Set your site on VICOR at www.vicorpower.com Rev. 1.1 Page 3 of 4 Vicor’s comprehensive line of power solutions includes modular, high density DC-DC converters and accessory components, configurable power supplies, and custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. No license is granted by implication or otherwise under any patent or patent rights of Vicor. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Component Solutions for Your Power System Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 978-470-2900 Fax: 978-475-6715 Email Vicor Express: [email protected] Technical Support: [email protected] Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 FIAM, Filter Input Attenuator Module P/N 22502 Set your site on VICOR at www.vicorpower.com Rev. 1.1 1/02/10M