COMPACT POWER RELAY 1 POLE—30 A (FOR AUTOMOTIVE APPLICATIONS) FBR51, 52 SERIES n FEATURES l Compact and lightweight structure (42% of the volume of the FBR160 relay) l High current contact capacity (carrying current: 35 A/10 minutes, 25 A/1 hour) l High resistance to vibration and shock l Improved heat resistance and extended operation range l Two contact gap options (FBR51: 0.3 mm, FBR52: 0.6 mm) l Three types of contact material n ORDERING INFORMATION [Example] FBR51 N D12 – W1 ** (a) (b) (c) (d) (e) (a) Series Name FBR51: Standard type (contact gap 0.3 mm) FBR52: Wider contact gap type (contact gap 0.6 mm) (b) Enclosure N : Plastic sealed type (c) Nominal Voltage D06 D09 D10 D12 : 6 VDC : 9 VDC : 10 VDC : 12 VDC (d) Contact Material W1 WL WF : Silver-tin oxide indium (high power type) : Silver-tin oxide indium (lamp loads, see applications table) : Silver-tin oxide indium (flasher loads) (e) Custom Designation To be assigned custom specification 1 FBR51, 52 SERIES n SPECIFICATIONS Item Specifications W1 contact WL contact WF contact 1 form C 1 form A (SPST) 1 form A (SPST) Material Silver-tin oxide indium (high power type) Silver-tin oxide indium Silver-tin oxide indium Voltage Drop (resistance) Maximum 100mV (at 1A 12 VDC) Rating 14 VDC 25 A (motor free load) Maximum Carrying Current 35A / 10 minuntes, 10A / 1hr (25°C, 100% rated coil voltage) Maximum Inrush Current (reference) 60 A Max. Switching Current (reference) 35 A 16 VDC Min. Switching Load*1 (reference) 6 VDC 1A Contact Arrangement Coil 120 Watt lamp at 14 VDC 80 A Operating Temperature Range -40˚C to +85˚C (no frost) Storage Temperature Range -40˚C to +100˚C (no frost) Time Value Operate (at nominal voltage) Maximum 10ms Release (at nominal voltage) Maximum 5mx Life Mechanical Other 80 Watt lamp at 14 VDC 10 x 106 operations minimum Electrical 2 x 105 ops min. 14 VDC 25A Locked motor load 1.0 x 105 ops min. 115 Watts lamp, 14 VDC Vibrations Resistance 10 to 55 Hz (double amplitude of 1.5mm) Shock Misoperation Resistance Endurance 10m/s2 1,000 m/s2 Weight Approximately 6g 2.5 x 106 ops min. Inrush 11A 14VDC (0.35 sec - ON / 0.35 sec - OFF) *1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. FBR51, 52 SERIES n COIL DATA CHART 1. FBR51 Series Model W 1 contact WL Contact WF contact Coil Nominal resistance Voltage (±10%) (at 20ºC) Must operate voltage FBR51ND06-W1 FBR51ND06-WL FBR51ND06-WF 6 VDC 60 3.6VDC (at 20ºC) 4.5VDC (at 80ºC) FBR51ND09-W1 FBR51ND09-WL FBR51ND09-WF 9 VDC 135 5.4VDC (at 20ºC) 6.8VDC (at 80ºC) FBR51ND10-W1 FBR51ND10-WL FBR51ND10-WF 10 VDC 180 6.3VDC (at 20ºC) 7.9VDC (at 80ºC) FBR51ND12-W1 FBR51ND12-WL FBR51ND12-WF 12 VDC 240 7.3VDC (at 20ºC) 9.2VDC (at 80ºC) Thermal resistance 73ºC/W 2. FBR52 Series MODEL W1 contact Nominal voltage Coil Must operate resistance (±10%) (at 20°C) voltage FBR52ND06-W1 6 VDC FBR52ND09-W1 FBR52ND10-W1 5.4 VDC (at 20°C) 9 VDC 100 Ω 6.8 VDC (at 85°C) 6.3 VDC (at 20°C) 10 VDC 135 Ω 7.9 VDC (at 85°C) FBR52ND12-W1 45 Ω Thermal resistance 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) 65°C/W 7.3 VDC (at 20°C) 12 VDC 180 Ω 9.2 VDC (at 85°C) FBR51, 52 SERIES n SUITABLE APPLICATIONS Recommended model (example) Normal load current Application Description (12 VDC system) For 16 V or less For instantaneous motor load voltage 20 V or more load voltage Power Windows 20 to 25 A forward and reverse FBR51Nn -W1 FBR52Nn -W1 (switching at motor locking) motor control Automatic Door Lock 18 to 25 A forward and reverse FBR51Nn -W1 FBR52Nn -W1 (switching at motor locking) motor control Tilt-Lock Wheel 20 A forward and reverse FBR51Nn -W1 FBR52Nn -W1 (switching at motor locking) motor control Sunroof 20 to 30 A forward and reverse FBR51N n -W1 FBR52N n -W1 (switching at motor locking) motor control Adjustable Door Mirror 3 to 5 A forward and reverse (switching at motor locking) motor control FBR51N n -W1 Automatic Antenna 8 to 12 A (INRUSH) break 2 A maximum (motor-free) forward and reverse motor control FBR51Nn -W1 Auto-Cruise 2 to 3 A power shutoff and solenoid FBR51Nn-W1 Lamp loads 120 Watts for up to 100K operations FBR51Nn-WL Others Car Audio System, etc. FBR51Nn-W1 • For the load condition where higher voltage would be encountered during contact break, FBR52 series with wider contact gap is recommended. n CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 2. LIFE 14 VDC Motor locked load 40 35 30 25 Resistive load Locked motor load 20 FBR51 15 FBR52 FBR51 FBR52 12 10 10 15 20 25 30 35 40 50 Voltage between contacts (VDC) Number of operations (x104) Contact switching current (A) 50 30 20 10 High power type (-W1) 5 10 15 20 25 30 35 40 50 Locked motor current (A) FBR51, 52 SERIES 3. LIFE TEST (EXAMPLE) • Shift of pick-up drop-out voltage • Test item 14 V DC-20 A motor lock 200,000 operations minimum (FBR52n-W1 type) Percent of rated coil voltage (%) • Test circuit 100 RL-1 N.O. N.C. M N.O. N.C. RL-2 80 60 PICK-UP 40 DROP-OUT 20 0 1 Initial 10 100 • Shift of contact resistance • Current wave form Contact Resistance (mΩ) 20 sec (RL-1) 20 A (measured at 6 V-1 A) 1000 Break Make 100 0A (RL-2) 20 A 0A 0.3 sec 10 sec 0.3 sec 10 1 Initial N.O. N.C. 60 RL-1 N.O. N.C. M M N.O. 40 20 N.C. RL-2 20 A 0A (RL-2) 25 A 0A 0A 16 A PICK-UP 40 DROP-OUT 20 1 1 4) No. of operations (x10 10 10 1000 100 100 100 (measured at 6 V-1 A) 1000 0.3 sec 10 sec 60 • Shift of contact resistance 20 sec 4A 80 0 0 • Current wave form (RL-1) 25 A 100 Contact resistance • Test circuit 100 • Shift of pick-up and drop-out voltage % of rated coil voltage • Test item 100 14 V DC-25 A Motor lock 200,000 operations minimum 80 (FBR51 -W1 type) 10 Number of operations (x104) (measured at 6 V-1 A) 100 Break Make 10 0.3 sec 10 m½ 1 1 10 No. of operations (x104) 10 100 100 FBR51, 52 SERIES • Test circuit N.O. • Shift of pick-up drop-out voltage 100 Percent of rated coil voltage (%) • Test item 14 V DC-80 A (120W) lamp load 100,000 operations minimum (FBR51n-WL type) 80 60 PICK-UP 40 DROP-OUT 20 0 Initial 1 10 Number of operations (x104) 20 100 1 10 Number of operations (x104) 20 100 • Shift of contact resistance 1000 10A 0A 100 10 Initial (°C) 120 0.8 W 0.6 W (3) carrying current : 20 A applied coil power Coil temperature rise 100 80 (2) carrying current : 10 A applied coil power 0.8 W 0.6 W 60 0.8 W 0.6 W (1)carrying current : 0 A applied coil power 40 20 0 at 20°C 0 10 20 30 Applied time (minutes) 5. OPERATING COIL VOLATGE RANGE (EXAMPLE) [ FBR51ND12-n ] [ FBR51ND09-n] (V) Applied voltage to the coil 4. COIL TEMPERATURE RISE NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current. (V) 15 15 10 CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 5 –30 0 50 100 Operating temperature (°C) Applied voltage to the coil 80A Contact Resistance (mΩ) • Current wave form 10 NOTE : Intermittent coil operation is required in this region at 20 A or more carrying current carrying current. CONTINUOUSLY APPLICABLE COIL VOLTAGE RANGE 5 –30 0 50 100 Operating temperature (°C) FBR51, 52 SERIES 6. VIBRATION RESISTANCE CHARACTERISTICS Dual amplitude (mm) (m/s ) 100 Acceleration 2 50 5 44 m/s 2 1 0.5 0.1 0.01 Frequency : 10~2000 Hz Acceleration : 100 m/s2 max Direction of vibration : see under diagram Detection level : chatter > 100 µs Automotive electronics standard Range where chattering occurs N.O. contact coil not energized on X-direction Z 10 10 50 100 500 1000 2000 FBR51 X Y Frequency (Hz) 7. SHOCK RESISTANCE CHARACTERISTICS Shock level (m/s2) 1,000 Shock application time : 11 ms, half-sine wave Test material : coil, energized and de-energized Shock direction : set under diagram Detection level : chatter > 100 µs 800 600 400 Y2 200 0 X1 X2 Y1 Y2 Z1 Z2 Shock direction FBR51 : N.C. contact (coil de-energized) : N.C. Contact (coil energized) Z1 n REFERENCE DATA Operate Release 60 40 20 0 FBR52 n = 100 Operate Release 80 Distribution (%) Distribution (%) FBR52 n = 100 40 20 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 0 100 X2 FBR52 n = 100 80 60 X1 Distribution of contact resistance Distribution of operate and release time 100 Distribution (%) Distribution of operate and release voltage 80 Y1 Z2 60 40 20 0 1 2 3 4 5 Time (ms) 6 7 8 0 0 10 20 30 40 50 60 70 80 Contact resistance (m ohm) FBR51, 52 SERIES n DIMENSIONS 15.5+0.2 4-O1.3 10 9427 FBR50-W1 N.O. 2 3 5 4 5 12.1+0.2 51ND12-W1 F&T Schematics (BOTTOMVIEW) PCboardmountingholelayout (BOTTOMVIEW) Dimensions COM O1.4 R0.4 2.5 1 N.C. 10.2 R0.4 FBR50-WL N.O.(-) 3 5 4 13.7+0.3 2 0.3 1 (1.6) t=0.3 2.5 10.2 1 3.5 COM 1 (+) t=0.4 N.C. 1.2 Refertothetestcircuit atCHARACTERISTICDATA forconnection,andpolarity. 5 (1.05) 10 Tubecarrier 601Max. 20.3Max. 19.0Max. 45pcs/tube Unit:mm Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: emea.fujitsu.com/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://www.fujitsu.com/us/services/edevices/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 4, 2008.