LM22675 www.ti.com SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 LM22675/LM22675Q 42V, 1A SIMPLE SWITCHER® Step-Down Voltage Regulator with Features Check for Samples: LM22675 FEATURES DESCRIPTION • • • • • The LM22675 switching regulator provides all of the functions necessary to implement an efficient high voltage step-down (buck) regulator using a minimum of external components. This easy to use regulator incorporates a 42V N-channel MOSFET switch capable of providing up to 1A of load current. Excellent line and load regulation along with high efficiency (>90%) are featured. Voltage mode control offers short minimum on-time, allowing the widest ratio between input and output voltages. Internal loop compensation means that the user is free from the tedious task of calculating the loop compensation components. Fixed 5V output and adjustable output voltage options are available. A switching frequency of 500 kHz allows for small external components and good transient response. A precision enable input allows simplification of regulator control and system power sequencing. In shutdown mode the regulator draws only 25 µA (typ.). Built in soft-start (500µs, typ) saves external components. The LM22675 also has built in thermal shutdown, and current limiting to protect against accidental overloads. 1 23 • • • • • • • • • • Wide Input Voltage Range: 4.5V to 42V Internally Compensated Voltage Mode Control Stable with Low ESR Ceramic Capacitors 200 mΩ N-Channel MOSFET Output Voltage Options: – -ADJ (Outputs as Low as 1.285V) – -5.0 (Output Fixed to 5V) ±1.5% Feedback Reference Accuracy Switching Frequency of 500 kHz -40°C to 125°C Operating Junction Temperature Range Precision Enable Pin Integrated Boot-Strap Diode Integrated Soft-Start Fully WEBENCH® Enabled Step-Down and Inverting Buck-Boost Applications LM22675Q is an Automotive Grade Product that is AEC-Q100 Grade 1 Qualified (-40°C to +125°C Operating Junction Temperature) SO PowerPAD-8 (Exposed Pad) Package The LM22675 is a member of Texas Instruments' SIMPLE SWITCHER® family. The SIMPLE SWITCHER concept provides for an easy to use complete design using a minimum number of external components and the TI WEBENCH design tool. TI's WEBENCH tool includes features such as external component calculation, electrical simulation, thermal simulation, and Build-It boards for easy design-in. APPLICATIONS • • • • Industrial Control Telecom and Datacom Systems Embedded Systems Conversions from Standard 24V, 12V and 5V Input Rails Simplified Application Schematic VIN VIN FB LM22675-ADJ BOOT VOUT EN GND SW 1 2 3 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. SIMPLE SWITCHER, WEBENCH are registered trademarks of Texas Instruments. All other trademarks are the property of their respective owners. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2008–2013, Texas Instruments Incorporated LM22675 SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 www.ti.com Connection Diagram BOOT 1 8 SW NC 2 7 VIN NC 3 6 GND FB 4 5 EN Exposed Pad Connect to GND Figure 1. 8-Lead SO PowerPAD-8 Package See Package Number DDA0008B PIN DESCRIPTIONS Pin No. Name 1 BOOT Bootstrap input Description Provides the gate voltage for the high side NFET. Application Information 2, 3 NC Not Connected Pins are not electrically connected inside the chip. Pins do function as thermal conductor. 4 FB Feedback pin Feedback input to regulator. 5 EN Enable Input Used to control regulator start-up and shutdown. See Precision Enable section of data sheet. 6 GND Ground input to regulator; system common System ground pin. 7 VIN Input Voltage Input supply to regulator 8 SW Switch pin Switching output of regulator EP EP Exposed Pad Connect to ground. Provides thermal connection to PCB. See Application Information. These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 2 Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 LM22675 www.ti.com SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 Absolute Maximum Ratings (1) (2) VIN to GND 43V EN Pin Voltage SW to GND -0.5V to 6V (3) -5V to VIN BOOT Pin Voltage VSW + 7V FB Pin Voltage -0.5V to 7V Power Dissipation Internally Limited Junction Temperature 150°C For soldering specifications, refer to the following document: www.ti.com/lit/snoa549 ESD Rating (4) Human Body Model ±2 kV Storage Temperature Range (1) (2) (3) (4) -65°C to +150°C Absolute Maximum Ratings indicate limits beyond which damage to the device may occur, including inoperability and degradation of device reliability and/or performance. Functional operation of the device and/or non-degradation at the Absolute Maximum Ratings or other conditions beyond those indicated in the recommended Operating Ratings is not implied. The recommended Operating Ratings indicate conditions at which the device is functional and should not be operated beyond such conditions. If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/ Distributors for availability and specifications. The absolute maximum specification of the ‘SW to GND’ applies to DC voltage. An extended negative voltage limit of -10V applies to a pulse of up to 50 ns. ESD was applied using the human body model, a 100 pF capacitor discharged through a 1.5 kΩ resistor into each pin. Operating Ratings (1) Supply Voltage (VIN) 4.5V to 42V Junction Temperature Range (1) -40°C to +125°C Absolute Maximum Ratings indicate limits beyond which damage to the device may occur, including inoperability and degradation of device reliability and/or performance. Functional operation of the device and/or non-degradation at the Absolute Maximum Ratings or other conditions beyond those indicated in the recommended Operating Ratings is not implied. The recommended Operating Ratings indicate conditions at which the device is functional and should not be operated beyond such conditions. Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 3 LM22675 SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 www.ti.com Electrical Characteristics Limits in standard type are for TJ = 25°C only; limits in boldface type apply over the junction temperature (TJ) range of -40°C to +125°C. Minimum and Maximum limits are ensured through test, design, or statistical correlation. Typical values represent the most likely parametric norm at TA = TJ = 25°C, and are provided for reference purposes only. Unless otherwise specified: VIN = 12V. Parameter Test Conditions Min Typ Max (1) Units 4.925/4.9 5.0 5.075/5.1 V 1.266/1.259 1.285 1.304/1.311 V (1) (2) LM22675-5.0 VFB Feedback Voltage VIN = 8V to 42V Feedback Voltage VIN = 4.7V to 42V LM22675-ADJ VFB All Output Voltage Versions IQ Quiescent Current VFB = 5V 3.4 6 mA ISTDBY Standby Quiescent Current EN Pin = 0V 25 40 µA ICL Current Limit 1.5 1.7/1.8 A IL Output Leakage Current VIN = 42V, EN Pin = 0V, VSW = 0V 0.2 2 µA VSW = -1V 0.1 3 µA RDS(ON) Switch On-Resistance 0.2 0.24/0.32 Ω fO Oscillator Frequency 400 500 600 kHz TOFFMIN Minimum Off-time 100 200 300 ns TONMIN Minimum On-time IBIAS Feedback Bias Current VFB = 1.3V (ADJ Version Only) VEN Enable Threshold Voltage Falling VENHYST Enable Voltage Hysteresis IEN Enable Input Current TSD Thermal Shutdown Threshold θJA Thermal Resistance (1) (2) (3) 4 1.3/1.2 1.3 EN Input = 0V MR package, Junction to ambient thermal resistance (3) 100 ns 230 nA 1.6 1.9 V 0.6 V 6 µA 150 °C 60 °C/W Min and Max limits are 100% production tested at 25°C. Limits over the operating temperature range are ensured through correlation using Statistical Quality Control (SQC) methods. Limits are used to calculate Ti's Average Outgoing Quality Level (AOQL). Typical values represent most likely parametric norms at the conditions specified and are not ensured. The value of θJA for the SO PowerPAD-8 exposed pad package of 60°C/W is valid if package is mounted to 1 square inch of copper. The θJA value can range from 42 to 115°C/W depending on the amount of PCB copper dedicated to heat transfer. Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 LM22675 www.ti.com SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 Typical Performance Characteristics Unless otherwise specified the following conditions apply: Vin = 12V, TJ = 25°C. Efficiency vs IOUT and VIN VOUT = 3.3V Normalized Switching Frequency vs Temperature Figure 2. Figure 3. Current Limit vs Temperature Normalized RDS(ON) vs Temperature Figure 4. Figure 5. Feedback Bias Current vs Temperature Normalized Enable Threshold Voltage vs Temperature Figure 6. Figure 7. Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 5 LM22675 SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 www.ti.com Typical Performance Characteristics (continued) Unless otherwise specified the following conditions apply: Vin = 12V, TJ = 25°C. Standby Quiescent Current vs Input Voltage Normalized Feedback Voltage vs Temperature Figure 8. Figure 9. Normalized Feedback Voltage vs Input Voltage Figure 10. 6 Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 LM22675 www.ti.com SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 Simplified Block Diagram VIN VIN Vcc BOOT INT REG, EN,UVLO EN ILimit PWM Cmp. FB + TYPE III COMP + - LOGIC Error Amp. VOUT SW OSC 1.285V & Soft-start GND Figure 11. Simplified Block Diagram Detailed Operating Description The LM22675 incorporates a voltage mode constant frequency PWM architecture. In addition, input voltage feedforward is used to stabilize the loop gain against variations in input voltage. This allows the loop compensation to be optimized for transient performance. The power MOSFET, in conjunction with the diode, produce a rectangular waveform at the switch pin, that swings from about zero volts to VIN. The inductor and output capacitor average this waveform to become the regulator output voltage. By adjusting the duty cycle of this waveform, the output voltage can be controlled. The error amplifier compares the output voltage with the internal reference and adjusts the duty cycle to regulate the output at the desired value. The internal loop compensation of the -ADJ option is optimized for outputs of 5V and below. If an output voltage of 5V or greater is required, the -5.0 option can be used with an external voltage divider. The minimum output voltage is equal to the reference voltage; 1.285V (typ.). The functional block diagram of the LM22675 is shown in Figure 11 . Precision Enable and UVLO The precision enable input (EN) is used to control the regulator. The precision feature allows simple sequencing of multiple power supplies with a resistor divider from another supply. Connecting this pin to ground or to a voltage less than 1.6V (typ.) will turn off the regulator. The current drain from the input supply, in this state, is 25 µA (typ.) at an input voltage of 12V. The EN input has an internal pull-up of about 6 µA. Therefore this pin can be left floating or pulled to a voltage greater than 2.2V (typ.) to turn the regulator on. The hysteresis on this input is about 0.6V (typ.) above the 1.6V (typ.) threshold. When driving the enable input, the voltage must never exceed the 6V absolute maximum specification for this pin. Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 7 LM22675 SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 www.ti.com Although an internal pull-up is provided on the EN pin, it is good practice to pull the input high, when this feature is not used, especially in noisy environments. This can most easily be done by connecting a resistor between VIN and the EN pin. The resistor is required, since the internal zener diode, at the EN pin, will conduct for voltages above about 6V. The current in this zener must be limited to less than 100 µA. A resistor of 470 kΩ will limit the current to a safe value for input voltages as high 42V. Smaller values of resistor can be used at lower input voltages. The LM22675 also incorporates an input under voltage lock-out (UVLO) feature. This prevents the regulator from turning on when the input voltage is not great enough to properly bias the internal circuitry. The rising threshold is 4.3V (typ.) while the falling threshold is 3.9V (typ.). In some cases these thresholds may be too low to provide good system performance. The solution is to use the EN input as an external UVLO to disable the part when the input voltage falls below a lower boundary. This is often used to prevent excessive battery discharge or early turn-on during start-up. This method is also recommended to prevent abnormal device operation in applications where the input voltage falls below the minimum of 4.5V. Figure 12 shows the connections to implement this method of UVLO. The following equations can be used to determine the correct resistor values: (1) (2) Where Voff is the input voltage where the regulator shuts off, and Von is the voltage where the regulator turns on. Due to the 6 µA pull-up, the current in the divider should be much larger than this. A value of 20 kΩ, for RENB is a good first choice. Also, a zener diode may be needed between the EN pin and ground, in order to comply with the absolute maximum ratings on this pin. Vin RENT EN RENB Figure 12. External UVLO Connections Duty Cycle Limits Ideally the regulator would control the duty cycle over the full range of zero to one. However due to inherent delays in the circuitry, there are limits on both the maximum and minimum duty cycles that can be reliably controlled. This in turn places limits on the maximum and minimum input and output voltages that can be converted by the LM22675. A minimum on-time is imposed by the regulator in order to correctly measure the switch current during a current limit event. A minimum off-time is imposed in order the re-charge the bootstrap capacitor. The following equation can be used to determine the approximate maximum input voltage for a given output voltage: (3) Where Fsw is the switching frequency and TON is the minimum on-time; both found in the Electrical Characteristics table. The worst case occurs at the lowest output voltage. If the input voltage, found in the above equation, is exceeded, the regulator will skip cycles, effectively lowering the switching frequency. The consequences of this are higher output voltage ripple and a degradation of the output voltage accuracy. The second limitation is the maximum duty cycle before the output voltage will "dropout" of regulation. The following equation can be used to approximate the minimum input voltage before dropout occurs: 8 Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 LM22675 www.ti.com SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 (4) The values of TOFF and RDS(ON) are found in the Electrical Characteristics table. The worst case here occurs at the highest load. In this equation, RL is the D.C. inductor resistance. Of course, the lowest input voltage to the regulator must not be less than 4.5V (typ.). Current Limit The LM22675 has current limiting to prevent the switch current from exceeding safe values during an accidental overload on the output. This peak current limit is found in the Electrical Characteristics table under the heading of ICL. The maximum load current that can be provided, before current limit is reached, is determined from the following equation: (5) Where L is the value of the power inductor. When the LM22675 enters current limit, the output voltage will drop and the peak inductor current will be fixed at ICL at the end of each cycle. The switching frequency will remain constant while the duty cycle drops. The load current will not remain constant, but will depend on the severity of the overload and the output voltage. For very severe overloads ("short-circuit"), the regulator changes to a low frequency current foldback mode of operation. The frequency foldback is about 1/5 of the nominal switching frequency. This will occur when the current limit trips before the minimum on-time has elapsed. This mode of operation is used to prevent inductor current "run-away", and is associated with very low output voltages when in overload. The following equation can be used to determine what level of output voltage will cause the part to change to low frequency current foldback: (6) Where Fsw is the normal switching frequency and Vin is the maximum for the application. If the overload drives the output voltage to less than or equal to Vx, the part will enter current foldback mode. If a given application can drive the output voltage to ≤Vx, during an overload, then a second criterion must be checked. The next equation gives the maximum input voltage, when in this mode, before damage occurs: (7) Where Vsc is the value of output voltage during the overload and Fsw is the normal switching frequency. If the input voltage should exceed this value, while in foldback mode, the regulator and/or the diode may be damaged. It is important to note that the voltages in these equations are measured at the inductor. Normal trace and wiring resistance will cause the voltage at the inductor to be higher than that at a remote load. Therefore, even if the load is shorted with zero volts across its terminals, the inductor will still see a finite voltage. It is this value that should be used for Vx and Vsc in the calculations. In order to return from foldback mode, the load must be reduced to a value much lower than that required to initiate foldback. This load "hysteresis" is a normal aspect of any type of current limit foldback associated with voltage regulators. The safe operating area, when in short circuit mode, is shown in Figure 13 . Operating points below and to the right of the curve represent safe operation. Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 9 LM22675 SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 www.ti.com 45 INPUT VOLTAGE (v) 40 35 30 25 SAFE OPERATING AREA 20 15 10 5 0.0 0.2 0.4 0.6 0.8 1.0 SHORT CIRCUIT VOLTAGE (v) 1.2 Figure 13. SOA Soft-Start The soft-start feature allows the regulator to gradually reach steady-state operation, thus reducing start-up stresses. The internal soft-start feature brings the output voltage up in about 500 µs. This time is fixed and can not be changed. Soft-start is reset any time the part is shut down or a thermal overload event occurs. Boot-Strap Supply The LM22675 incorporates a floating high-side gate driver to control the power MOSFET. The supply for this driver is the external boot-strap capacitor connected between the BOOT pin and SW. A good quality 10 nF ceramic capacitor must be connected to these pins with short, wide PCB traces. One reason the regulator imposes a minimum off-time is to ensure that this capacitor recharges every switching cycle. A minimum load of about 5 mA is required to fully recharge the boot-strap capacitor in the minimum off-time. Some of this load can be provided by the output voltage divider, if used. Thermal Protection Internal thermal shutdown circuitry protects the LM22675 should the maximum junction temperature be exceeded. This protection is activated at about 150°C, with the result that the regulator will shutdown until the temperature drops below about 135°C. Internal Loop Compensation The LM22675 has internal loop compensation designed to provide a stable regulator over a wide range of external power stage components. The internal compensation of the -ADJ option is optimized for output voltages below 5V. If an output voltage of 5V or greater is needed, the -5.0 option with an external resistor divider can be used. Ensuring stability of a design with a specific power stage (inductor and output capacitor) can be tricky. The LM22675 stability can be verified using the WEBENCH Designer online circuit simulation tool at www.ti.com. A quick start spreadsheet can also be downloaded from the online product folder. The complete transfer function for the regulator loop is found by combining the compensation and power stage transfer functions. The LM22675 has internal type III loop compensation, as detailed in Figure 14. This is the approximate "straight line" function from the FB pin to the input of the PWM modulator. The power stage transfer function consists of a D.C. gain and a second order pole created by the inductor and output capacitor(s). Due to the input voltage feedforward employed in the LM22675, the power stage D.C. gain is fixed at 20dB. The second order pole is characterized by its resonant frequency and its quality factor (Q). For a first pass design, the product of inductance and output capacitance should conform to the following equation: (8) 10 Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 LM22675 www.ti.com SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 Alternatively, this pole should be placed between 1.5kHz and 15kHz and is given by the equation shown below: (9) The Q factor depends on the parasitic resistance of the power stage components and is not typically in the control of the designer. Of course, loop compensation is only one consideration when selecting power stage components; see Application Information for more details. COMPENSATOR GAIN (dB) 40 -ADJ -5.0 35 30 25 20 15 10 5 0 100 1k 10k 100k 1M FREQUENCY (Hz) 10M Figure 14. Compensator Gain In general, hand calculations or simulations can only aid in selecting good power stage components. Good design practice dictates that load and line transient testing should be done to verify the stability of the application. Also, Bode plot measurements should be made to determine stability margins. Application note AN-1889 SNVA364 shows how to perform a loop transfer function measurement with only an oscilloscope and function generator. Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 11 LM22675 SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 www.ti.com APPLICATION INFORMATION TYPICAL BUCK REGULATOR APPLICATION Figure 15 shows an example of converting an input voltage range of 5.5V to 42V, to an output of 3.3v at 1A. See the user's guide for the LM22672, AN-1896 SNVA369, for more information. RFBB 976: VIN 4.5V to 35V FB VIN EN C2 22 PF + C1 2.2 PF C3 10 nF LM22675-ADJ EN BOOT GND RFBT 1.54 k: L1 22 PH SW D1 60V, 1A VOUT 3.3V C4 120 PF GND + GND Figure 15. Typical Buck Regulator Application EXTERNAL COMPONENTS The following guidelines should be used when designing a step-down (buck) converter with the LM22675. INDUCTOR The inductor value is determined based on the load current, ripple current, and the minimum and maximum input voltages. To keep the application in continuous conduction mode (CCM), the maximum ripple current, IRIPPLE , should be less than twice the minimum load current. The general rule of keeping the inductor current peak-topeak ripple around 30% of the nominal output current is a good compromise between excessive output voltage ripple and excessive component size and cost. Using this value of ripple current, the value of inductor, L, is calculated using the following formula: (10) where Fsw is the switching frequency and Vin should be taken at its maximum value, for the given application. The above formula provides a guide to select the value of the inductor L; the nearest standard value will then be used in the circuit. Once the inductor is selected, the actual ripple current can be found from the equation shown below: (11) Increasing the inductance will generally slow down the transient response but reduce the output voltage ripple. Reducing the inductance will generally improve the transient response but increase the output voltage ripple. The inductor must be rated for the peak current, IPK, in a given application, to prevent saturation. During normal loading conditions, the peak current is equal to the load current plus 1/2 of the inductor ripple current. During an overload condition, as well as during certain load transients, the controller may trip current limit. In this case the peak inductor current is given by ICL, found in the Electrical Characteristics table. Good design practice requires that the inductor rating be adequate for this overload condition. If the inductor is not rated for the maximum expected current, it can saturate resulting in damage to the LM22675 and/or the power diode. 12 Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 LM22675 www.ti.com SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 INPUT CAPACITOR The input capacitor selection is based on both input voltage ripple and RMS current. Good quality input capacitors are necessary to limit the ripple voltage at the VIN pin while supplying most of the regulator current during switch on-time. Low ESR ceramic capacitors are preferred. Larger values of input capacitance are desirable to reduce voltage ripple and noise on the input supply. This noise may find its way into other circuitry, sharing the same input supply, unless adequate bypassing is provided. A very approximate formula for determining the input voltage ripple is shown below: (12) Where Vri is the peak-to-peak ripple voltage at the switching frequency. Another concern is the RMS current passing through this capacitor. The following equation gives an approximation to this current: (13) The capacitor must be rated for at least this level of RMS current at the switching frequency. All ceramic capacitors have large voltage coefficients, in addition to normal tolerances and temperature coefficients. To help mitigate these effects, multiple capacitors can be used in parallel to bring the minimum capacitance up to the desired value. This may also help with RMS current constraints by sharing the current among several capacitors. Many times it is desirable to use an electrolytic capacitor on the input, in parallel with the ceramics. The moderate ESR of this capacitor can help to damp any ringing on the input supply caused by long power leads. This method can also help to reduce voltage spikes that may exceed the maximum input voltage rating of the LM22675. It is good practice to include a high frequency bypass capacitor as close as possible to the LM22675. This small case size, low ESR, ceramic capacitor should be connected directly to the VIN and GND pins with the shortest possible PCB traces. Values in the range of 0.47 µF to 1 µF are appropriate. This capacitor helps to provide a low impedance supply to sensitive internal circuitry. It also helps to suppress any fast noise spikes on the input supply that may lead to increased EMI. OUTPUT CAPACITOR The output capacitor is responsible for filtering the output voltage and supplying load current during transients. Capacitor selection depends on application conditions as well as ripple and transient requirements. Best performance is achieved with a parallel combination of ceramic capacitors and a low ESR SP™ or POSCAP™ type. Very low ESR capacitors such as ceramics reduce the output ripple and noise spikes, while higher value electrolytics or polymer provide large bulk capacitance to supply transients. Assuming very low ESR, the following equation gives an approximation to the output voltage ripple: (14) Typically, a total value of 100 µF, or greater, is recommended for output capacitance. In applications with Vout less than 3.3V, it is critical that low ESR output capacitors are selected. This will limit potential output voltage overshoots as the input voltage falls below the device normal operating range. BOOT-STRAP CAPACITOR The bootstrap capacitor between the BOOT pin and the SW pin supplies the gate current to turn on the Nchannel MOSFET. The recommended value of this capacitor is 10 nF and should be a good quality, low ESR ceramic capacitor. In some cases it may be desirable to slow down the turn-on of the internal power MOSFET, in order to reduce EMI. This can be done by placing a small resistor in series with the Cboot capacitor. Resistors in the range of 10Ω to 50Ω can be used. This technique should only be used when absolutely necessary, since it will increase switching losses and thereby reduce efficiency. OUTPUT VOLTAGE DIVIDER SELECTION For output voltages between about 1.285V and 5V, the -ADJ option should be used, with an appropriate voltage divider as shown in Figure 16. The following equation can be used to calculate the resistor values of this divider: Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 13 LM22675 SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 www.ti.com (15) A good value for RFBB is 1k Ω. This will help to provide some of the minimum load current requirement and reduce susceptibility to noise pick-up. The top of RFBT should be connected directly to the output capacitor or to the load for remote sensing. If the divider is connected to the load, a local high-frequency bypass should be provided at that location. For output voltages of 5V, the -5.0 option should be used. In this case no divider is needed and the FB pin is connected to the output. The approximate values of the internal voltage divider are as follows: 7.38kΩ from the FB pin to the input of the error amplifier and 2.55kΩ from there to ground. Both the -ADJ and -5.0 options can be used for output voltages greater than 5V, by using the correct output divider. As mentioned in Internal Loop Compensation, the -5.0 option is optimized for output voltages of 5V. However, for output voltages greater than 5V, this option may provide better loop bandwidth than the -ADJ option, in some applications. If the -5.0 option is to be used at output voltages greater than 5V, the following equation should be used to determine the resistor values in the output divider: (16) Again a value of RFBB of about 1k Ω is a good first choice. Vout RFBT FB RFBB Figure 16. Resistive Feedback Divider A maximum value of 10 kΩ is recommended for the sum of RFBB and RFBT to maintain good output voltage accuracy for the -ADJ option. A maximum of 2 kΩ is recommended for the -5.0 option. For the -5.0 option, the total internal divider resistance is typically 9.93 kΩ. In all cases the output voltage divider should be placed as close as possible to the FB pin of the LM22675; since this is a high impedance input and is susceptible to noise pick-up. POWER DIODE A Schottky type power diode is required for all LM22675 applications. Ultra-fast diodes are not recommended and may result in damage to the IC due to reverse recovery current transients. The near ideal reverse recovery characteristics and low forward voltage drop of Schottky diodes are particularly important for high input voltage and low output voltage applications common to the LM22675. The reverse breakdown rating of the diode should be selected for the maximum VIN, plus some safety margin. A good rule of thumb is to select a diode with a reverse voltage rating of 1.3 times the maximum input voltage. Select a diode with an average current rating at least equal to the maximum load current that will be seen in the application. Circuit Board Layout Board layout is critical for the proper operation of switching power supplies. First, the ground plane area must be sufficient for thermal dissipation purposes. Second, appropriate guidelines must be followed to reduce the effects of switching noise. Switch mode converters are very fast switching devices. In such cases, the rapid increase of input current combined with the parasitic trace inductance generates unwanted L di/dt noise spikes. The magnitude of this noise tends to increase as the output current increases. This noise may turn into electromagnetic interference (EMI) and can also cause problems in device performance. Therefore, care must be taken in layout to minimize the effect of this switching noise. 14 Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 LM22675 www.ti.com SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 The most important layout rule is to keep the AC current loops as small as possible. Figure 17 shows the current flow in a buck converter. The top schematic shows a dotted line which represents the current flow during the FET switch on-state. The middle schematic shows the current flow during the FET switch off-state. The bottom schematic shows the currents referred to as AC currents. These AC currents are the most critical since they are changing in a very short time period. The dotted lines of the bottom schematic are the traces to keep as short and wide as possible. This will also yield a small loop area reducing the loop inductance. To avoid functional problems due to layout, review the PCB layout example. Best results are achieved if the placement of the LM22675, the bypass capacitor, the Schottky diode, RFFB, RFBT and the inductor are placed as shown in the example. Note that, in the layout shown, R1 = RFBB and R2 = RFBT. It is also recommended to use 2oz copper boards or heavier to help thermal dissipation and to reduce the parasitic inductances of board traces. See application note AN-1229 SNVA054for more information. Figure 17. Current Flow in a Buck Application Thermal Considerations The components with the highest power dissipation are the power diode and the power MOSFET internal to the LM22675 regulator. The easiest method to determine the power dissipation within the LM22675 is to measure the total conversion losses then subtract the power losses in the diode and inductor. The total conversion loss is the difference between the input power and the output power. An approximation for the power diode loss is: (17) Where VD is the diode voltage drop. An approximation for the inductor power is: (18) where RL is the DC resistance of the inductor and the 1.1 factor is an approximation for the AC losses. The regulator has an exposed thermal pad to aid power dissipation. Adding multiple vias under the device to the ground plane will greatly reduce the regulator junction temperature. Selecting a diode with an exposed pad will also aid the power dissipation of the diode. The most significant variables that affect the power dissipation of the regulator are output current, input voltage and operating frequency. The power dissipated while operating near the maximum output current and maximum input voltage can be appreciable. The junction-to-ambient thermal resistance of the LM22675 will vary with the application. The most significant variables are the area of copper in the PC board, the number of vias under the IC exposed pad and the amount of forced air cooling provided. A large continuous ground plane on the top or bottom PCB layer will provide the most effective heat dissipation. The integrity of the solder connection from the IC exposed pad to the PC board is critical. Excessive voids will greatly diminish the thermal dissipation capacity. The junction-to-ambient thermal resistance of the LM22675 SO PowerPAD-8 package is specified in the Electrical Characteristics table. See application note AN-2020 SNVA419 for more information. Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 15 LM22675 SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 www.ti.com PCB Layout Example RFBB 2.55 k: VIN 5.5V to 35V VIN FB LM22675-ADJ EN C2 22 PF + C1 2.2 PF BOOT C6 4.7 PF VOUT C3 10 nF L1 10 PH RFBT 7.32 k: SW GND D1 60V 3A C4 120 PF VOUT -5V Figure 18. Inverting Regulator Application 16 Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 LM22675 www.ti.com SNVS591K – SEPTEMBER 2008 – REVISED MARCH 2013 REVISION HISTORY Changes from Revision J (March 2013) to Revision K • Page Changed layout of National Data Sheet to TI format .......................................................................................................... 16 Submit Documentation Feedback Copyright © 2008–2013, Texas Instruments Incorporated Product Folder Links: LM22675 17 PACKAGE OPTION ADDENDUM www.ti.com 11-Apr-2013 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish (2) MSL Peak Temp Op Temp (°C) Top-Side Markings (3) (4) LM22675MR-5.0/NOPB ACTIVE SO PowerPAD DDA 8 95 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 5.0 LM22675MR-ADJ/NOPB ACTIVE SO PowerPAD DDA 8 95 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 ADJ LM22675MRE-5.0/NOPB ACTIVE SO PowerPAD DDA 8 250 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 5.0 LM22675MRE-ADJ/NOPB ACTIVE SO PowerPAD DDA 8 250 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 ADJ LM22675MRX-5.0/NOPB ACTIVE SO PowerPAD DDA 8 2500 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 5.0 LM22675MRX-ADJ/NOPB ACTIVE SO PowerPAD DDA 8 2500 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 ADJ LM22675QMR-5.0/NOPB ACTIVE SO PowerPAD DDA 8 95 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 Q5.0 LM22675QMR-ADJ/NOPB ACTIVE SO PowerPAD DDA 8 95 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 QADJ LM22675QMRE-5.0/NOPB ACTIVE SO PowerPAD DDA 8 250 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 Q5.0 LM22675QMRE-ADJ/NOPB ACTIVE SO PowerPAD DDA 8 250 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 QADJ LM22675QMRX-5.0/NOPB ACTIVE SO PowerPAD DDA 8 2500 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 Q5.0 LM22675QMRX-ADJ/NOPB ACTIVE SO PowerPAD DDA 8 2500 Green (RoHS & no Sb/Br) CU SN Level-3-260C-168 HR -40 to 125 L22675 QADJ (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 11-Apr-2013 Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) Multiple Top-Side Markings will be inside parentheses. Only one Top-Side Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Top-Side Marking for that device. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. 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OTHER QUALIFIED VERSIONS OF LM22675, LM22675-Q1 : • Catalog: LM22675 • Automotive: LM22675-Q1 NOTE: Qualified Version Definitions: • Catalog - TI's standard catalog product • Automotive - Q100 devices qualified for high-reliability automotive applications targeting zero defects Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 26-Mar-2013 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant LM22675MRE-5.0/NOPB SO Power PAD DDA 8 250 178.0 12.4 6.5 5.4 2.0 8.0 12.0 Q1 LM22675MRE-ADJ/NOPB SO Power PAD DDA 8 250 178.0 12.4 6.5 5.4 2.0 8.0 12.0 Q1 LM22675MRX-5.0/NOPB SO Power PAD DDA 8 2500 330.0 12.4 6.5 5.4 2.0 8.0 12.0 Q1 LM22675MRX-ADJ/NOPB SO Power PAD DDA 8 2500 330.0 12.4 6.5 5.4 2.0 8.0 12.0 Q1 LM22675QMRE-5.0/NOP B SO Power PAD DDA 8 250 178.0 12.4 6.5 5.4 2.0 8.0 12.0 Q1 LM22675QMRE-ADJ/NOP B SO Power PAD DDA 8 250 178.0 12.4 6.5 5.4 2.0 8.0 12.0 Q1 LM22675QMRX-5.0/NOP B SO Power PAD DDA 8 2500 330.0 12.4 6.5 5.4 2.0 8.0 12.0 Q1 LM22675QMRX-ADJ/NOP SO DDA 8 2500 330.0 12.4 6.5 5.4 2.0 8.0 12.0 Q1 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 26-Mar-2013 Device B Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant Power PAD *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) LM22675MRE-5.0/NOPB SO PowerPAD DDA 8 250 213.0 191.0 55.0 LM22675MRE-ADJ/NOPB SO PowerPAD DDA 8 250 213.0 191.0 55.0 LM22675MRX-5.0/NOPB SO PowerPAD DDA 8 2500 367.0 367.0 35.0 LM22675MRX-ADJ/NOPB SO PowerPAD DDA 8 2500 367.0 367.0 35.0 LM22675QMRE-5.0/NOPB SO PowerPAD DDA 8 250 213.0 191.0 55.0 LM22675QMRE-ADJ/NOP B SO PowerPAD DDA 8 250 213.0 191.0 55.0 LM22675QMRX-5.0/NOPB SO PowerPAD DDA 8 2500 367.0 367.0 35.0 LM22675QMRX-ADJ/NOP B SO PowerPAD DDA 8 2500 367.0 367.0 35.0 Pack Materials-Page 2 MECHANICAL DATA DDA0008B MRA08B (Rev B) www.ti.com IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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