MAU100 Series 1W, Miniature SIP, Single & Dual Output DC/DC Converters Key Features y y y y y y y y y y Efficiency up to 81% 1000VDC Isolation MTBF > 2,000,000 Hours Low Cost Input 5, 12, 15 and 24VDC Output 3.3,5,9,12,15,{5,{9,{12 and {15VDC Temperature Performance -40] to +85] UL 94V-0 Package Material Internal SMD Construction Industry Standard Pinout Minmax's MAU100 1W DC/DC's are specially designed to provide the optimum cost/benefit power solution in a miniature SIP package. The series consists of 33 models with input voltages of 5V, 12V, 15V and 24VDC which offers standard output voltages of 3.3V, 5V, 9V, 12V, 15V, ±5V, ±9V, ±12V and ±15VDC for a wide choice. The MAU100 series is an excellent selection for a variety of applications including distributed power systems, mixed analog/digital subsystems, portable test equipments, local power networks and battery backed systems. $ Low Cost 1000 VDC I/O Isolation Low Profile Block Diagram Single Output Dual Output +Vo +Vin +Vo +Vin Bipolar Push-Pull Inverter Bipolar Push-Pull Inverter -Vin -Vin -Vo 1 Com. MINMAX -Vo REV:0 2005/04 MAU100 Series Model Selection Guide Model Number MAU101 MAU102 MAU103 MAU104 MAU105 MAU106 MAU107 MAU108 MAU109 MAU111 MAU112 MAU113 MAU114 MAU115 MAU116 MAU117 MAU118 MAU119 MAU121 MAU122 MAU123 MAU124 MAU125 MAU126 MAU127 MAU128 MAU129 MAU151 MAU152 MAU153 MAU154 MAU155 MAU156 Input Voltage Output Voltage VDC VDC 3.3 5 9 12 15 {5 {9 {12 {15 3.3 5 9 12 15 {5 {9 {12 {15 3.3 5 9 12 15 {5 {9 {12 {15 5 12 15 {5 {12 {15 5 (4.5 ~ 5.5) 12 (10.8 ~ 13.2) 24 (21.6 ~ 26.4) 15 (13.5 ~ 16.5) Output Current Max. mA 260 200 110 84 67 {100 {56 {42 {34 260 200 110 84 67 {100 {56 {42 {34 260 200 110 84 67 {100 {56 {42 {34 200 84 67 {100 {42 {34 Min. mA 5 4 2 1.5 1 {2 {1 {0.8 {0.7 5 4 2 1.5 1 {2 {1 {0.8 {0.7 5 4 2 1.5 1 {2 {1 {0.8 {0.7 4 1.5 1 {2 {0.8 {0.7 @Max. Load mA (Typ.) 235 281 260 258 258 278 262 258 258 96 114 106 105 104 113 106 104 105 49 59 54 54 53 58 55 53 53 93 85 85 93 85 85 Load Regulation @No Load mA (Typ.) 30 12 7 11 % (Max.) 10 10 8 7 7 10 8 7 7 8 8 5 5 5 8 5 5 5 8 8 5 5 5 8 5 5 5 8 5 5 8 5 5 Efficiency @Max. Load % (Typ.) 73 71 76 78 78 72 77 78 79 74 73 78 80 80 74 79 81 81 73 71 76 78 79 72 76 79 80 72 79 79 72 80 80 Notes : Absolute Maximum Ratings Parameter 5VDC Input Models 12VDC Input Models Input Surge Voltage ( 1000 mS ) 15VDC Input Models 24VDC Input Models Lead Temperature (1.5mm from case for 10 Sec.) Internal Power Dissipation Input Current Min. -0.7 -0.7 -0.7 -0.7 ----- Max. 9 18 18 30 260 450 Unit VDC VDC VDC VDC ] mW Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Ripple & Noise measurement bandwidth is 0-20 MHz. 3. These power converters require a minimum output loading to maintain specified regulation. 4. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 5. All DC/DC converters should be externally fused at the front end for protection. 6. Other input and output voltage may be available, please contact factory. 7. Specifications subject to change without notice. REV:0 2005/04 MINMAX 2 MAU100 Series Environmental Specifications Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling Conditions Ambient Case Min. -40 -40 -40 --Free-Air Convection Typ. --------- Max. +85 +90 +125 95 Unit ] ] ] % Unit Input Specifications Parameter Input Voltage Range Reverse Polarity Input Current Model Min. Typ. Max. 5V Input Models 4.5 5 5.5 12V Input Models 10.8 12 13.2 15V Input Models 13.5 15 16.5 24V Input Models 21.6 24 26.4 --- --- 0.3 All Models Input Filter VDC A Internal Capacitor Output Specifications Parameter Conditions Output Voltage Accuracy Min. Typ. Max. Unit --- {1.0 {3.0 % Dual Output, Balanced Loads --- {0.1 {1.0 % Line Regulation For Vin Change of 1% --- {1.2 {1.5 Load Regulation Io=20% to 100% Output Voltage Balance Ripple & Noise (20MHz) Ripple & Noise (20MHz) % See Model Selection Guide Over Line, Load & Temp. % --- 50 75 mV P-P --- --- 150 mV P-P Ripple & Noise (20MHz) --- --- 5 mV rms Over Load 120 --- --- % Temperature Coefficient --- {0.01 {0.02 %/] Output Short Circuit 0.5 Second Max. General Specifications Parameter Conditions Min. Typ. Max. Unit Isolation Voltage Rated 60 Seconds 1000 --- --- VDC Flash Tested for 1 Second 1100 --- --- VDC Isolation Resistance 500VDC 1000 --- --- M[ Isolation Capacitance 100KHz,1V --- 60 100 pF 70 100 120 KHz 2000 --- --- K Hours Isolation Voltage Test Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Capacitive Load Models by Vout Maximum Capacitive Load 3.3V 5V 9V 12V 15V {5V # {9V # {12V # {15V # Unit 220 220 220 220 220 100 100 100 100 uF # For each output Input Fuse Selection Guide 3 5V Input Models 12V Input Models 15V Input Models 24V Input Models 500mA Slow - Blow Type 200mA Slow - Blow Type 150mA Slow - Blow Type 100mA Slow - Blow Type MINMAX REV:0 2005/04 100 100 90 90 Efficiency (%) Efficiency (%) MAU100 Series 80 70 60 80 70 60 50 Low Nom 50 High Low Nom Input Voltage (V) Efficiency vs Input Voltage ( Dual Output ) 90 90 80 80 70 70 Efficiency (%) Efficiency (%) Efficiency vs Input Voltage ( Single Output ) 60 50 60 50 40 40 30 30 20 10 20 40 60 80 20 100 10 20 40 Load Current (%) 100 100LFM 200LFM Natural convection 400LFM 40 20 100LFM 100 400LFM 200LFM 80 Output Power (%) Output Power (%) 80 Efficiency vs Output Load ( Dual Output ) 100 60 60 Load Current (%) Efficiency vs Output Load ( Single Output ) 80 High Input Voltage (V) 60 Natural convection 40 20 0 0 〜 -40 50 60 70 80 Ambient Temperature 90 100 110 50 60 70 80 Ambient Temperature ] Derating Curve ( 3.3V, 5V & {5V ) REV:0 2005/04 〜 -40 90 100 110 ] Derating Curve ( all other output ) MINMAX 4 MAU100 Series Test Configurations In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + Battery + +Vin Lin Current Probe Cin +Out DC / DC Converter -Vin Capacitor mounted close to the power module helps ensure stability of the unit, it is commended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for the 12V,15V input devices and a 0.47uF for the 24V devices. + DC Power Source Load +Vin + +Out DC / DC Converter Load Cin - -Vin -Out -Out Output Ripple Reduction Peak-to-Peak Output Noise Measurement Test Use a Cout 0.33uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Single Output DC / DC Converter -Out +Vin +Out Dual Output DC / DC Converter Com. -Vin -Out + Copper Strip Cout -Vin A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.0uF capacitors at the output. Scope Cout Cout Scope -Vin + +Vin - Design & Feature Considerations Cout Load -Out +Out Dual Output DC / DC Com. Converter -Vin Cout Load -Out Thermal Considerations Maximum Capacitive Load The MAU100 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 100uF maximum capacitive load for dual outputs and 220uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. Input Source Impedance - DC Power Source Resistive Load +Out Single Output DC / DC Converter DC Power Source Resistive Load Copper Strip Scope +Vin Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. 5 MINMAX REV:0 2005/04 MAU100 Series Mechanical Dimensions Connecting Pin Patterns Top View ( 2.54 mm / 0.1 inch grids ) Single Output 10.2 [0.40] 3.2 [0.13] 0.5 [0.02] 19.5 [0.77] 2.54 [0.100] 2.1 [0.08] 4 5 6 0.5 [0.020] 1.3 [0.05] 2 0.25 [0.010] 1 Dual Output T 18.5 [0.73] T: 6.1(0.24) for 5V&12V Input Models T: 7.1(0.28) for 15V&24V Input Models Tolerance Pin Millimeters X.X{0.25 X.XX{0.13 {0.05 Inches X.XX{0.01 X.XXX{0.005 {0.002 Pin Connections Physical Characteristics Pin Single Output Dual Output 1 +Vin +Vin 2 -Vin -Vin 4 -Vout -Vout 5 No Pin Common 6 +Vout +Vout Case Size (5 & 12V Input) : 19.5*6.1*10.2 mm 0.77*0.24*0.40 inches 19.5*7.1*10.2 mm Case Size : (15 & 24V Input) 0.77*0.28*0.40 inches Case Material : Non-Conductive Black Plastic Weight : 2.2g (5 & 12V Input) 2.6g (15 & 24V Input) The MAU100 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability. REV:0 2005/04 MINMAX 6