PB-1000 1000W Intelligent Single Output Battery Charger series Features : Controlled by microprocessor 2/3/8 stage charging selectable on output panel (Note 4) Universal AC input / Full range Built-in active PFC function PF>0.95 Protection: Reverse Polarity / Short circuit / Over voltage / Over temperature Charger for lead-acid batteries 3 color LED loading indicator Built-in remote ON-OFF control 2-Bank charger Temperature compensation function FAN on/off control (depends on charging current) 3 years warranty .. SPECIFICATION MODEL OUTPUT PB-1000-12 PB-1000-24 PB-1000-48 BOOST CHARGE VOLTAGE 14.4V 28.8V 57.6V FLOAT CHARGE VOLTAGE 13.8V 27.6V 55.2V OUTPUT CURRENT 60A 34.7A 17.4A 200 ~ 600Ah 120 ~ 350Ah 60 ~ 175Ah 88% 89% RECOMMENDED BATTERY CAPACITY(AMP HOURS)(Note 3) BATTERY TYPE LEAKAGE CURRENT FROM BATTERY (Typ.) INPUT Open & Sealed Lead Acid <1mA VOLTAGE RANGE 90 ~ 264VAC FREQUENCY RANGE 47 ~ 63Hz EFFICIENCY (Typ.) 85% POWER FACTOR (Typ.) 0.95/230VAC AC CURRENT (Typ.) INRUSH CURRENT (Typ.) 12A/115VAC 25A/115VAC LEAKAGE CURRENT <3.5mA / 240VAC OVER VOLTAGE 16 ~ 18V 32 ~ 35V Protection type : Shut down o/p voltage, re-power on to recover PROTECTION OVER TEMPERATURE 127 ~ 370VDC 0.98/115VAC at full load 5.2A/230VAC 50A/230VAC 80 5 (12V), 85 5 (24V,48V) (TSW1: detect on heatsink of power transistor) 85 5 (12V),75 5 (24V,48V) (TSW2 : detect on heatsink of o/p diode) 64.5 ~ 69.5V Protection type : Shut down o/p voltage, recovers automatically after temperature goes down SHORT CIRCUIT FUNCTION YES, protected by internal circuit REVERSE POLARITY YES, protected by internal circuit REMOTE CONTROL Open: Normal work BATTER BANKS 2 banks (A & B) FAST CHARGE 2 / 3 / 8 stage selectable Short: Stop Charging CHARGER OK Relay contact rating(max.): 30V/1A resistive ; "Short" when the unit is working properly, "Open"when the unit is failure or the protection function is activating OUTPUT OK Relay contact rating(max.): 30V/1A resistive ; "Short" when the battery is full, "Open" when the battery is still charging TEMPERATURE COMPENSATION By NTC, compensate both banks at the same time WORKING TEMP. -20 ~ +60 (Refer to output load derating curve) 20 ~ 90% RH non-condensing WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85 , 10 ~ 95% RH TEMP. COEFFICIENT 0.05%/ (0 ~ 50 ) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL60950-1, TUV EN60950-1 approved SAFETY STANDARDS SAFETY & EMC (Note 2) OTHERS WITHSTAND VOLTAGE I/P-FG:1.5KVAC O/P-FG:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22) / 70% RH HARMONIC CURRENT EMS IMMUNITY Compliance to EN61000-3-2,-3 Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN55024, light industry level, criteria A MTBF DIMENSION 127.4Khrs min. PACKING NOTE I/P-O/P:3KVAC ISOLATION RESISTANCE MIL-HDBK-217F (25 ) 300*184*70mm(L*W*H) 3.5Kg; 4pcs/15Kg/1.83CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 3. This is Mean Well's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation. 4. Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time. File Name:PB-1000-SPEC 2011-01-18 PB-1000 1000W Intelligent Single Output Battery Charger Mechanical Specification Case No. 804B series Unit:mm 300 70 155 72.6 7 OFF AC INPUT ON/OFF SWITCH 22 B INLET B A Stage 8/3/2 1 2 3 4 5 6 7 8 9 10 ON 10 A 22 184 A Air flow direction 70 48 26.5 A Stage 8/3/2 9 7 5 3 1 10 8 6 4 2 Control Pin No. Assignment(CN100) : HRS DF11-10DP-2DS or equivalent Pin No. 1,2 3,4 5,6 7 Assignment RY13 RY14 RY15 GND RY13 : Bank A OK RY14 : Bank B OK RY15 : Charger OK Pin No. 8 9 10 Terminal Assignment Mating Housing NTC(5K ) RCHRS DF11-10DS HRS DF11-**SC or equivalent or equivalent RC+ NTC / GND : Temperature sense RC+ / RC-: Remote ON/OFF Charging Curve 2 Stage 3 Stage Start Start V boost V boost V float Charge Voltage Charge Voltage 100% Charge Current stage 1 Color of LED 10% Constant Current Constant Voltage stage 2 Orange 100% Charge Current Battery Full Green Constant Current Constant Voltage stage 1 Color of LED stage 2 Orange Float 10% stage 3 Green File Name:PB-1000-SPEC 2011-01-18 PB-1000 1000W Intelligent Single Output Battery Charger series 8 Stage Pulse Soft Start Constant Current Constant Voltage Analysis Recondition Float Maintain stage 1 stage 2 stage 3 stage 4 stage 5 stage 6 stage 7 stage 8 Charge Voltage Charge Current Orange Color of LED Green Block Diagram PFC : 95KHz PWM fosc : 60KHz ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIER & PFC POWER SWITCHING BANK A (+V) RECTIFIER & FILTER BANK B (+V) PFC CONTROL PWM CONTROL AUX POWER CURRENT DETECTION MCU 2/8 STAGE SELECT FAN OTP Derating Curve REVERSE DETECTION REMOTE CONTROL RC Bank A OK RY13 Bank B OK RY14 Charger OK RY15 The Function of LEDs Battery Fail Charging Battery Full 100 80 Color of LED Red Orange Green LOAD (%) 60 40 20 -20 0 10 20 30 40 50 60 70 (HORIZONTAL) AMBIENT TEMPERATURE ( ) File Name:PB-1000-SPEC 2011-01-18 PB-1000 1000W Intelligent Single Output Battery Charger series Function Description of CN100 Pin No. Function Description 1,2 RY13 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery A is full, "Open" when the battery A is still charging. 3,4 RY14 Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the battery B is full, "Open" when the battery B is still charging. Relay contact rating(max.) : 30V/1A resistive. ; "Short" when the unit is working properly, "Open" when the unit is failure or 5,6 RY15 the protection function is activating. 7,8 Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the GND / RTH charging voltage. If the temperature sensor is not used, the charger still works normally. 9,10 RC- / RC+ Turn the output on and off by electrical or dry contact between pin 10 (RC+) and pin 9(RC-), "Open" : Normal work , "Short" : Stop charging Function Manual 1.Remote Control The charger can be turned ON/OFF by using the "Remote Control" function. Between RC+(pin10) and RC-(pin9) CN100 1 RY13 RY13 2 Charger A SW Open ON SW Short OFF RY14 RY14 B B A RY15 RY15 Stage 8/3/2 1 3 5 7 9 GND RTH 2 4 6 8 10 9 RC- RC+ 10 SW + + - Battery B - Battery A 2.Two Battery Banks The charger may be hooked up two battery banks (A and/or B). Connect the battery bank(s) as below. If you are connecting 2 battery banks in the same time, keep in mind that they must share a common ground. A A B B A B Stage 8/3/2 1 3 5 7 9 B A Stage 8/3/2 2 4 6 8 10 1 3 5 7 9 + - Battery A 2 4 6 8 10 + - Battery B A B B A Stage 8/3/2 1 3 5 7 9 2 4 6 8 10 + - Battery B + - Battery A File Name:PB-1000-SPEC 2011-01-18 PB-1000 1000W Intelligent Single Output Battery Charger series 3. 2,3, or 8 stage Charging Select (1)The charger features user selectable 2,3, or 8 stage charging. The charging profile is selected by moving the slide switch on the back panel. CN100 1 RY13 RY13 2 Switch Charging mode Right 2 stage charging Middle 3 stage charging A Left B B RY14 RY14 A RY15 RY15 Stage 8/3/2 1 3 5 7 9 8 stage charging 2 4 6 8 10 GND RTH (2)Please choose the "3 stage" selection when the charger is used to charge the batteries and power the loads in the same time. 9 - + Stage 8/3/2 - + Battery B Battery A 4.Charger OK Relay(RY15) Charger RC- RC+ 10 CN100 Between pin5 and pin6(RY15) 1 RY13 RY13 2 A Normal work ON (Short) B B Failure or the protection function is activating OFF (Open) A RY14 RY14 Stage 8/3/2 1 3 5 7 9 RY15 RY15 2 4 6 8 10 GND RTH 9 + - + Battery B RC- RC+ 10 RY15 - Battery A 5.Output OK Relay(RY13 & RY14) CN100 1.Bank A OK (RY13) Bank A Between pin1 and pin2(RY13) 1 Color of LED A RY13 RY13 2 A Battery A Full ON (Short) Green Charging OFF (Open) Orange B B 2.Bank B OK (RY14) Bank B Between pin3 and pin4(RY14) Color of LED B Battery B Full ON (Short) Green Charging OFF (Open) Orange A RY14 RY14 Stage 8/3/2 1 3 5 7 9 RY15 RY15 2 4 6 8 10 GND RTH 9 + - + Battery B RY14 - RY13 Battery A 6.Temperature Compensation Temperature sensor comes along with the charger can be connected to the unit to allow temperature compensation of the charging voltage. If the temperature sensor is not used, the charger still works normally. RC- RC+ 10 CN100 1 RY13 RY13 2 A B B A RY14 RY14 Stage 8/3/2 1 3 5 7 9 RY15 RY15 2 4 6 8 10 GND RTH 9 + - Battery B + RC- RC+ 10 - Battery A NTC The temperature sensor can either be attached to the battery or placed in its surrounding environment. File Name:PB-1000-SPEC 2011-01-18