COMMUNICATIONS MODULES & SUBSYSTEMS Small Form Factor Pluggable Press-Fit Cage PL-KP2-00-000-05 Key Features • Compatible with all MSA compliant SFP transceivers and PWB layouts for single and double sided applications • Robust one piece design • PCI compliant and solder-down version also available • RoHS compliant and lead-free Applications • • • • Switch and hub devices Mass storage systems interconnect Host adapter cards Enterprise switch interconnects The unique one-piece, pluggable, press-fit cage represents one of JDSU’s complementary products to the Small Form Factor Pluggable (SFP) transceivers. Optimized for use with all transceiver products complying with the SFP multisource agreement (MSA), the cage design allows for low-cost implementation using standard manufacturing processes. Its hardened spring-tempered material, plus excellent material memory characteristics, further provide for consistent transceiver mate/de-mate performance that provides for port flexibility over the life of the system. Highlights • Industry’s most robust and sturdy cage design optimized for all SFP applications, including Fibre Channel, Gigabit Ethernet, and SONET • Supports all industry SFP transceivers, using MSA-compliant board layouts and hole sizes for single and double sided applications • Extensive compatibility testing with industry-wide MSA-based modules for interoperability in multiple vendor implementation • One piece design offers superior mechanical stability, simplifying implementation to customer PCBs • Tested for common applications and standard industry processes to allow seamless integration into manufacturing without additional equipment or requirements • Excellent material memory characteristics provide for high cage retention to PWB, reducing field failures due to cage pull up NORTH AMERICA: 800 498-JDSU (5378) WORLDWIDE: +800 5378-JDSU WEBSITE: www.jdsu.com SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 2 Features 1.906 48.41 .381 9.68 .575 14.61 NOTE: UNLESS SPECIFIED, TOLERANCES ARE ±.005 The PL-KP2-00-000-05 press-fit cage accommodates all MSA-compliant SFP transceivers, and is ideally suited for application on printed wiring board (PWB) with a minimum thickness of 0.062 inches. The excellent material memory characteristics provide high cage retention to the PWB, resulting in fewer field failures. Section 1 Functional Description The press Fit Cage is designed in compliance with the Small Form Factor Pluggable (SFP) Transceiver Multisource Agreement (MSA) See Figure 1. PL-KP2-00-000-05 may be used with both the single-sided PWB layout and the double-sided PWB layout and double-sided offset PWB layout. 1.916 48.67 .575 14.61 PLKP20000004 .381 9.68 .381 9.68 .110 2.79 6x .394 10.01 .084 2.13 .093 2.36 SMALL COMPLIANT PIN PATENT PENDING • RoHS-compliant and lead-free • Proven SFP MSA compliant transceiver cage • Supports MSA compliant board layout and hole sizes • Tested for insertion force and retention • PCI compatible version available • Supports multiple system configurations • Belly-to-belly or dual sided boards • Robust manufacturing process • Sturdy construction • Hardened spring tempered alloy • One piece metal design • Cage retention strength of 27 lbs • Simple assembly • Utilizes common manufacturing equipment and processes • Press-fit attachment before or after soldering • 360 degree EMI contact fingers • Low emission design • FCC Class B compliant NOTE: UNLESS SPECIFIED, TOLERANCES ARE .005 Figure 1 Standard press-fi t cage mechanical drawing (PL-KP2-00-000-05) SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 3 The double-sided PWB layout allows for one cage on the topside of the card and one on the bottom side that is directly under the topside cage (called belly-to-belly) (See Figure 2, Figure 3 and Figure 4). The pins are staggered to avoid interference upon installation. The PWB must be a minimum of .125” thick for Belly-to-Belly Applications. Figure 2 Belly-to-belly mounting Figure 3 Belly-to-belly mounting Figure 4 Belly-to-belly front view SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 4 The double-sided offset PWB layout allows for cages on both sides of the PWB, but staggered to allow more room for finger access between the units (offset bellyto-belly) (See Figure 5, Figure 6 and Figure 7). The PWB must be a minimum of 0.125” thick for Offset Belly to Belly applications. Figure 5 Offset belly-to-belly mounting Figure 6 Offset belly-to-belly mounting Figure 7 Offset belly-to-belly front view SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 5 Section 2 Installation Guide These cages are designed to be pressed into a PWB with an insertion force of about 60 lbs total (Each of the 8 press fit pins require an approximate force of 7.5 lbs/pin). For best installation, a solid piece of stainless steel or similar metal should be placed flat across the top surface of the cage. Care should be taken not to twist or tilt the cage during the installation process. Excessive force will result in damage to the unit. A press machine similar to the MEP-6T/12T manufactured by Automated Services Group, West Palm Beach, FL would be fine for cage installation. Cage removal is very easy. Simply insert a flat metal bar or similar object into the cage assembly and lift it up off the PWB. It takes 27 lbs to remove a cage from a PWB. Actual insertion and removal force may vary depending on plating material and finished hole size. Section 3 Recommended OEM PCB Layouts NOTES: 34.50 1. DATUM AND BASIC DIMENSIONS ESTABLISHED BY CUSTOMER. 2X 30 A 2. PADS AND VIAS ARE CHASSIS GROUND 11 PLACES 20 3X 10 1 B CROSS-HATCHED AREA DENOTES COMPONENT AND TRACE KEEPOUT (EXCEPT CHASSIS GROUND) 3. THRU HOLES, PLATING OPTIONAL 2X 7.20 3X 7.10 0.85±0.05 2 (MARKED "S") 0.1 A B 2X 2.50 2X 2.50 11.9 1 5. ALL DIMENSIONS ARE IN MILLIMETERS C D 3.68 A 14.25 16.25 TYP 4. HOLES DENOTED WITH 'A' ARE NOT REQUIRED WITH PICOLIGHT CAGES (6 PLACES) 11.08 8.58 1.70 8.48 A 5.68 A B A 9.60 4.80 A A 1.70 2 TYP 2 2 10X 0.1 1.05±0.05 L A C 5 26.80 10 3 PLACES 41.30 9X 0.95±0.05 3 (MARKED "G") 0.1 L A C THIS AREA DENOTES COMPONENT KEEP-OUT (TRACES ALLOWED) 42.30 Figure 8 Single sided board layout 11.93 SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 6 10X 5 ALL DIMENSIONS ARE IN MILLIMETERS 2X 0.90 10X 3.20 G G G S G 10.93 10.53 9.60 9X 0.8 G 11.93 9X 0.8 G G G 20X 0.50±0.03 0.06 C D G 2X 1.55±0.05 0.1 L C D 2±0.05 TYP 0.06 L C D Figure 9 Single sided detail layout NOTES: 34.50 1. DATUM AND BASIC DIMENSIONS ESTABLISHED BY CUSTOMER. 3X 30 2. PADS AND VIAS ARE CHASSIS GROUND 11 PLACES 2X 20 A 3. THRU HOLES, PLATING OPTIONAL 4X 10 1 2X 7.20 CROSS-HATCHED AREA DENOTES COMPONENT AND TRACE KEEPOUT (EXCEPT CHASSIS GROUND) B 3X 7.10 2X 2.50 2X 0.85±0.05 2 (MARKED "S") 0.1 A B 2X 2.50 4. HOLES DENOTED WITH 'A' ARE NOT REQUIRED WITH PICOLIGHT CAGES (6 PLACES) 5. ALL DIMENSIONS ARE IN MILLIMETERS C 11.9 1 16.25 D 14.25 TYP 11.08 3.68 1.70 8.48 5.68 8.58 A B A 9.60 4.80 A 1.70 2 TYP 2 2 9X 0.95±0.05 3 (MARKED "G") 0.1 L A C 17X 1.05±0.05 0.1 L A C 26.80 2X 5 10 3 PLACES THIS AREA DENOTES COMPONENT KEEP-OUT (TRACES ALLOWED) 41.30 42.30 Figure 10 Double sided board layout 11.93 SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE 7 10X 5 10X 3.20 G ALL DIMENSIONS ARE IN MILLIMETERS 2X 0.90 G S G G 10.93 9X 0.80 9.60 10.53 G 9X 0.80 G G G 3 2X 0.1 S 1.55±0.05 L C D G 20X 0.50±0.03 0.06 C D 2±0.05 TYP 0.06 L C D Figure 11 Double sided detail layout 1.27 24.77 PITCH TOP VIEW BOTTOM VIEW DIMENSIONS ARE IN MILLIMETERS Figure 12 Double sided offset layout 11.93 SMALL FORM FACTOR PLUGGABLE PRESS-FIT CAGE Section 4 Package and Handling Instructions The PL-KP2-00-000-05 cages are packaged in card board boxes. Each box has 10 layers of 35 cages in plastic trays. There are 350 cages per box. Flammability The PL-KP2-00-000-05 press-fit cage and EMI cage plug are made from C77000 sheet metal. Order Information For more information on this or other products and their availability, please contact your local JDSU account manager or JDSU directly at 1-800-498-JDSU (5378) in North America and +800-5378-JDSU worldwide or via e-mail at [email protected]. Sample: PL-KP2-00-000-05 Part Number PL-KP2-00-000-05 Description 8 pin press-fit cage NORTH AMERICA: 800 498-JDSU (5378) WORLDWIDE: +800 5378-JDSU WEBSITE: www.jdsu.com Product specifications and descriptions in this document subject to change without notice. © 2008 JDS Uniphase Corporation 30149448 500 0608 PL-KP2-00-000-05.DS.CMS.AE June 2008