PM50CSD120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase IGBT Inverter Output 50 Amperes/1200 Volts A B U R U Y (4 PLACES) U AB AD 1 234 5678 9 11 10 12 14 16 18 AD B M E C P M 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 13 15 17 19 11. 12. 13. 14. 15. 16. 17. 18. 19. WP VWPI VNC VNI NC UN VN WN FO A N S VUPC UFO UP VUPI VVPC VF O VP VVPI VWPC WFO W Z (4 PLACES) V U AH P U AG J Q (2 PLACES) AA - THD (6 PLACES) J AC F T W SQ. PIN (19 TYP.) G H L N N VUPI UP U FO FO IN OUT V CC SI VVPI VUPC GND GND VFO FO V OUT V CC VP IN VVPC W SI VWPI WFO GND GND WP OUT V CC FO VWPC IN SI GND GND IN FO SI OUT V CC UN NC GND GND VN FO IN OUT V CC TEMP SI WN VNC VNI GND GND OUT V CC IN FO SI NC GND GND FO V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.33±0.04 110.0±1.0 R 0.67 17.02 B 3.74±0.02 95.0±0.5 S 0.67 17.02 C 3.50±0.04 89.0±1.0 T 0.52 13.2 E 2.91±0.02 74.0±0.5 U 0.39 10.0 F 2.62 66.44 V 0.16 4.0 G 1.28 32.6 W 0.02 0.5 H 1.24 31.6 Y 0.24 Rad. Rad. 6.0 J 1.02 26.0 Z 0.22 Dia. Dia.5.5 0.94 24.0 AA M5 M5 AB 0.13 3.22 K L 0.87 +0.04/-0.02 22.0 +1.0/-0.5 M 0.79 20.0 AC 0.06 1.6 N 0.76 19.4 AD 0.08±0.02 2.0±0.5 P 0.18 4.5 AG 0.020.01 0.5±0.3 Q 0.10 2.54 AH 0.47 12.0 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: □ Complete Output Power Circuit □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage □ Low Loss Using 4th Generation IGBT Chip Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM50CSD120 is a 1200V, 50 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 50 120 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50CSD120 Intellimod™ Module Three Phase IGBT Inverter Output 50 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM50CSD120 Units Power Device Junction Temperature Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature* TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 560 Grams VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°C Start Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) IC 50 Amperes Peak Collector Current, ± (TC = 25°C) ICP 100 Amperes Supply Voltage (Applied between P - N) VCC 800 Volts VCC(surge) 1000 Volts PC 328 Watts Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN-VNC) VCIN 20 Volts Fault Output Supply Voltage Applied between VFO 20 Volts IFO 20 mA Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C) Control Sector (UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO) Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter ICES VCE = VCES, Tj = 25°C, VD = 15V — — 1.0 mA VCE = VCES, Tj = 125°C, VD = 15V — — 10 mA VEC -IC = 50A, VD = 15V, VCIN = 15V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 50A, Pulsed, Tj = 25°C — 2.4 3.2 Volts Saturation Voltage Inductive Load Switching Times VD = 15V, VCIN = 0V, IC = 50A,Pulsed, Tj = 125°C ton 2.1 2.8 Volts 1.0 2.5 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 600V, IC = 50A — 0.4 1.0 µS toff Tj = 125°C, Inductive Load — 2.5 3.5 µS — 0.7 1.2 µS tC(off) * TC Measure Point 2 — 0.5 63MM TC Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50CSD120 Intellimod™ Module Three Phase IGBT Inverter Output 50 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level OC Tj = 25°C 93 157 — Amperes Tj = 125°C 59 — — Amperes SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 183 — Amperes toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C OTR Reset Level — 100 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts (VD = 15V) Short Circuit Trip Level Over Current Delay Time Over Temperature Protection (VD = 15V) (Lower Arm) Supply Circuit Under Voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC — 40 55 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Fault Output Current* Minimum Fault Output Pulse Width* *Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower arm device operate to protect it. Thermal Characteristics Characteristic Junction to Case Thermal Resistance Inverter Part Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.38 °C/Watt Rth(j-c)F Each FWDi — — 0.70 °C/Watt Rth(j-c´)Q Each IGBT** — — 0.23† °C/Watt °C/Watt °C/Watt Rth(j-c´)F Each FWDi** — — 0.36† Rth(c-f) Case to Fin Per Module, — — 0.027 Thermal Grease Applied **TC measured point is just under the chips. †If you use this value, R th(f-a) should be measured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 800 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 0 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 3.0 µS ***With ripple satisfying the following conditions: dv/dt ≤ ±5v/µs, Variation ≤ 2V peak to peak. 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50CSD120 Intellimod™ Module Three Phase IGBT Inverter Output 50 Amperes/1200 Volts DIODE FORWARD CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2.0 1.5 1.0 0.5 101 VD = 15V Tj = 25oC Tj = 125oC 100 0 20 40 0 60 0.5 1.5 2.0 10-1 100 2.5 101 102 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) 100 tc(off) tc(off) tc(on) 101 Irr trr 10-1 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-2 100 102 101 102 COLLECTOR CURRENT, IC, (AMPERES) 100 102 101 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING LOSS, ESW, (m)J/PULSE) REVERSE RECOVERY TIME, trr, (µS) 100 10-1 100 3.0 60 N-SIDE 40 P-SIDE 20 10-1 TIME, (s) 100 101 2.5 2.0 1.5 1.0 IC = 50A Tj = 25oC Tj = 125oC 0.5 0 0 10-2 102 COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) SATURATION VOLTAGE, VCE(sat), (VOLTS) CIRCUIT CURRENT, ID, (mA) STANDARD VALUE Rth(j-c)Q = 0.38oC/W (IGBT) Rth(j-c)F = 0.70oC/W (FWDi) SINGLE PULSE 101 CIRCUIT CURRENT VS. CARRIER FREQUENCY 80 10-1 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD Esw(off) COLLECTOR CURRENT, IC, (AMPERES) Tj = 25oC 100 Esw(on) Esw(off) 100 101 Esw(on) 100 COLLECTOR CURRENT, -IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 10-3 10-3 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD COLLECTOR CURRENT, IC, (AMPERES) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-2 ton DIODE FORWARD VOLTAGE, VEC, (VOLTS) 10-1 100 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 1.0 toff 100 COLLECTOR CURRENT, IC, (AMPERES) 101 4 SWITCHING TIMES, ton, toff, (µs) 2.5 0 SWITCHING TIMES, tc(on), tc(off), (µs) 101 102 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC DIODE CURRENT, -IC, (AMPERES) SATURATION VOLTAGE, VCE(sat), (VOLTS) 3.0 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) 0 5 10 15 20 CARRIER FREQUENCY, fC, (kHz) 25 0 12 13 14 15 16 SUPPLY VOLTAGE, VD, (VOLTS) 17 18