PM300CLA060 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series Three Phase IGBT Inverter 300 Amperes/600 Volts W (6 PLACES) X (4 PLACES) A B K K L S AE AD W TERMINAL CODE 1 VUPC AC V 2 UFO 3 UP AF U 4 VUP1 AC AG B AH N M P M 5 VVPC 6 VFO 7 VP AG Z AA R AB Z 19 13 Z 12 9 8 5 4 8 VVP1 D C 9 VWPC 10 WFO 11 WP 12 VWP1 N 1 Y (4 PLACES) Q 13 VNC U (2 TYP.) AC P 14 VN1 T 15 NC 16 UN E F V SQ. PIN (19 TYP.) 17 VN 18 WN 19 FO N W V U IN GND GND OT UP UFO VUP1 VCC VUPC VCC IN FO SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN NC GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN FO WFO VWPC NC FO VNC WN VN1 H G SI OUT J OT P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.31 135.0 B 4.33±0.02 110±0.5 C 4.33 110.0 D 3.07 78.0±0.5 E 2.81 71.5 F 2.62 66.5 G 1.37 34.7 H 1.32 33.6 J 0.95+0.04/-0.01 24.1+1.0/-0.5 K 1.02 26.0 L 1.59 40.5 M 0.79 20.0 N 0.65 16.5 P 0.43±0.01 11.0±0.3 Q 1.19 30.15 R 0.43 11.0 Rev. 8/05 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 0.51 0.16 0.1 Dia. 0.02 Sq. M5 Metric 0.22 Dia. 0.24 Rad. 0.39 0.13 0.08 0.24 0.71 0.46 0.74 0.41 0.85 Millimeters 13.0 4.0 Dia.2.5 Sq. 0.5 M5 Dia. 5.5 Rad. 6 10.0 3.25 2.0 6.05 18.0 11.7 18.7 10.5 21.5 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using 5th Generation IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM300CLA060 is a 600V, 300 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 300 60 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300CLA060 Intellimod™ L-Series Three Phase IGBT Inverter 300 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM300CLA060 Units Tj -20 to 150 °C Tstg -40 to 125 °C MMounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Storage Temperature Module Weight (Typical) — 800 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 550 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) ±IC 300 Amperes ±ICP 600 Amperes PC 801 Watts Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) Control Sector (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) Note 1:TC (Base Plate) Measurement Point TOP VIEW TC MEASUREMENT POINT 2 Rev. 8/05 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300CLA060 Intellimod™ L-Series Three Phase IGBT Inverter 300 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA IGBT Inverter Sector Collector-Emitter Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VEC -IC = 300A, VCIN = 15V, VD = 15V — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 300A, — 1.6 2.1 Volts — 1.5 2.0 Volts 0.5 1.0 2.4 µs Tj = 25°C VD = 15V, VCIN = 0V, IC = 300A, Tj = 125°C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ⇔ 15V — 0.2 0.4 µs tC(on) VCC = 300V, IC = 300A — 0.4 1.0 µs toff Tj = 125°C — 1.2 2.5 µs — 0.5 1.0 µs tC(off) Control Sector Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current SC -20°C ≤ Tj ≤ 125°C, VD = 15V 600 — — Amperes toff(SC) VD = 15V — 0.2 — µs OT Trip Level 135 145 155 °C OTR Reset Level — 125 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 18 28 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 6 12 mA Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) VP-VVPC, WP-VWPC, UN- VN- WN-VNC 1.7 2.0 2.3 Volts Fault Output Current* IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — ms Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Rev. 8/05 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300CLA060 Intellimod™ L-Series Three Phase IGBT Inverter 300 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Symbol Condition Min. Typ. Max. Units Rth(j-c)Q IGBT (Per 1/6 Module) (Note 1) — — 0.16 °C/Watt Rth(j-c)D FWDi (Per 1/6 Module) (Note 1) — — 0.25 °C/Watt Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Rth(j-c)Q IGBT (Per 1/6 Module) — — 0.12 °C/Watt Rth(j-c)D FWDi (Per 1/6 Module) — — 0.19 °C/Watt Case to Fin Per Module, — — 0.023 °C/Watt Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage* Symbol Condition Value Units VCC Applied across P-N Terminals ≤400 Volts Applied between VUP1-VUPC, 15.0 ± 1.5 Volts VD VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-VNC ≥9.0 Volts ≤20 kHz ≥2.0 µs PWM Input Frequency fPWM Arm Shoot-through Blocking Time tDEAD — Input Signal *With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 4 Rev. 8/05 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300CLA060 Intellimod™ L-Series Three Phase IGBT Inverter 300 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 2.0 Tj = 25°C COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 15 VD = 17V 13 320 240 160 80 0 0.5 1.0 1.5 0 80 160 240 320 1.0 0.5 0 400 IC = 300A Tj = 25oC Tj = 125oC 12 13 14 15 16 17 18 COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) 0.5 0 2.0 102 VD = 15V Tj = 25°C Tj = 125oC 0 0.5 1.0 1.5 2.0 2.5 103 100 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 102 101 101 102 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-1 10-2 101 103 102 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR CURRENT, -IC, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) Rev. 8/05 103 101 100 10-1 101 103 101 102 SWITCHING LOSS, ESW(off), (mJ/PULSE) 102 SWITCHING LOSS, ESW(on), (mJ/PULSE) 1.0 1.5 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 103 101 1.5 REVERSE RECOVERY TIME, trr, (µs) 0 2.0 VD = 15V Tj = 25°C Tj = 125oC SWITCHING TIMES, ton, (µs) COLLECTOR CURRENT, IC, (AMPERES) 400 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) VCC = 300V VD = 15V Tj = 25°C Tj = 125°C 102 COLLECTOR CURRENT, IC, (AMPERES) 103 VCC = 300V VD = 15V Tj = 25°C Tj = 125oC INDUCTIVE LOAD 100 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300CLA060 Intellimod™ L-Series Three Phase IGBT Inverter 300 Amperes/600 Volts SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 100 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 10-1 101 102 103 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) COLLECTOR CURRENT, IC, (AMPERES) 101 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD SWITCHING TIMES, tc(off), (µs) SWITCHING TIMES, tc(on), (µs) SWITCHING TIMES, toff, (µs) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 100 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 101 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.16°C/W (IGBT) Rth(j-c) = 0.25°C/W (FWDi) 10-1 10-2 10-3 10-3 10-2 10-1 100 101 TIME, (s) 6 Rev. 8/05