SANKEN SAI01

SAI Series
Switching Type
Surface-mount and Separate Excitation Type
Features
● Surface-mount package with high output and
efficiency
● Requires only 4 external components
● Phase correction and output voltage adjustment
performed internally
● Built-in reference oscillator (60 kHz)
● Built-in overcurrent and thermal protection circuits
Applications
● For power supplies in telephone sets
● For power supplies in office equipment
External View
■ Lineup
Type No.
VO (V)
SAI01
5
SAI02
3.3
SAI03
12
SAI04
15
SAI05
13
SAI06
9
IO (A)
0.5
0.4
■ Absolute Maximum Ratings
Parameter
Symbol
Ratings
Unit
DC Input Voltage
VIN
35
V
Power Dissipation
PD
0.75
W
Junction Temperature
Tj
+125
°C
Storage Temperature
Tstg
–40 to +125
°C
SW Terminal Applied Reverse Voltage
VSW
–1
V
Thermal Resistance* (junction-to-case)
Rth(j-c)
20
°C/W
* Refer to Outline Drawing for the case temperature measuring points.
■ Recommended Operating Conditions
Ratings
Parameter
Symbol
DC Input Voltage Range
VIN
Output Current Range
IO
Operating Junction Temperature Range
Tjop
SAI01 SAI02 SAI03 SAI04 SAI05 SAI06
7 to 33 5.3 to 33 15 to 33 18 to 33 16 to 33 12 to 33
0 to 0.5
0 to 0.4
–30 to +125
Unit
V
A
°C
5
SAI Series
■ Electrical Characteristics
Ratings
Parameter
Symbol
SAI01
SAI02
min typ max min
VO
Output Voltage
SAI03
typ max min
SAI04
typ max min
SAI05
SAI06
typ max min typ max min
Unit
typ max
4.80 5.00 5.20 3.17 3.30 3.43 11.40 12.00 12.60 14.25 15.00 15.75 12.35 13.00 13.65 8.55 9.00 9.45
V
Condition VIN=20V, IO=0.3A V IN=15V, I O=0.3A V IN=24V, I O=0.3A VIN =27V, I O=0.3A VIN =25V, IO=0.3A VIN =21V, IO=0.3A
η
Efficiency
80
75
Condition VIN=20V, IO=0.3A VIN=15V, IO=0.3A
89
88
86
VIN=24V, IO=0.3A
VIN=27V, IO =0.3A
VIN=25V, IO=0.3A
VIN =21V, IO=0.3A
%
f
60
60
60
60
60
60
Condition
VIN=20V, IO=0.3A
VIN=15V, IO=0.3A
VIN=24V, IO=0.3A
VIN=27V, IO=0.3A
VIN=25V, IO=0.3A
VIN =21V, IO=0.3A
∆VOLINE
80
60
100
100
100
90
Switching Frequency
Line Regulation
88
100
80
130
130
130
kHz
110
mV
Condition VIN =10 to 30V, IO=0.3A VIN =8 to 30V, IO=0.3A VIN =18 to 30V, IO=0.3A VIN =21 to 30V, IO =0.3A VIN =19 to 30V, IO=0.3A VIN =15 to 30V, IO=0.3A
∆VOLOAD
Load Regulation
30
40
20
30
70
95
90
120
75
100
50
80
mV
Condition VIN=20V, IO=0.1 to 0.4A VIN=15V, IO=0.1 to 0.4A VIN=24V, IO=0.1 to 0.4A VIN=27V, IO=0.1 to 0.4A VIN =25V, IO=0.1 to 0.4A VIN =21V, IO=0.1 to 0.4A
Temperature Coefficient
of Output Voltage
∆Vo/∆T
±0.5
±0.5
±1.5
±1.5
±1.5
±1.0
RREJ
45
45
45
45
45
45
Ripple Rejection
dB
Condition
IS
Overcurrent Protection
Starting Current
f=100 to 120Hz
0.55
0.55
0.45
VIN=10V
VIN =8V
VIN=18V
VIN =21V
VIN =19V
VIN =15V
■ Block Diagram
1VIN
±0.2
b
1.4±0.2
+0.15
0.75 –0.05
0.45
4.32
a
4.7max.
±0.25
2.54
±0.15
0.89
0.45
2 SW
3VOS
A
0.45
A
Condition
■ Outline Drawing (unit:mm)
4
.GND
mV/°C
6.8
max.
8.0
3.6
VIN
1
2 SW
±0.2
Ocp
Reg.
4.0max.
±0.5
6.3±0.2
Reset
Osc
+0.15
0.3 –0.05
0.26
0~0.1
1.0
±0.3
3.0
±0.2
9.8±0.3
Plastic Mold Package Type
Flammability: UL94V-0
Weight: Approx. 0.22 g
6
TSD
Drive
Comp.
a. Type
b. Lot number
A Case temperature
measuring point
Terminal Connections
(1) Input
(2) Switching output
(3) Output Voltage
Detection
(4) Ground
3 VOS
Amp.
VREF
4
GND
■ Standard External Circuit
■ Ta-PD Characteristics
0.8
VIN
SAI
DC Input
C1
100µF
SW
+
GND
4
GND
VOS
L1
2
VOUT
3
DC Output
D1
SFPB54
(Sanken)
+
C2
330µF
• Glass epoxy substrate
(95 × 69 × 1.2)
• Natural cooling
0.7
Power Dissipation PD (W)
1
VIN
3.3V 5V : 200µH
12V 13V 15V : 300µH
0.6
0.5
0.4
0.3
0.2
GND
0.1
0
-30
0
25
50
75
100
125
Ambient temperature Ta (°C)
■ Example of Printed-circuit board
VIN
SW
2 1
L1 DI1
+
SAI
C1
4
+
3
Vo
C
2
GND
a) For optimum operation,
there must be only one
GND line originating from
terminal 4 and each component must be connected with the shortest
possible wiring.
b) To prevent heating of the
IC, it is best to make the
GND pattern larger since
the internal frame and terminal 4 (GND) are connected to each other.
PD = VO • I O
100
VO
ηχ –1 –VF • IO 1– VIN
The efficiency depends on the input voltage and the
output current. Thus, obtain the value from the
efficiency graph on page 8 and substitute the percentage in the formula above.
VO : Output voltage
IO : Output current
ηχ : Efficiency (%)
VF : Diode forward voltage
SFPB54-0.3V
Thermal design for D1 must be performed separately.
■ Selecting external components
1. Inductor L1
q It must be suited for switching regulators.
Do not use inductors for noise filters as they generate excessive heat.
w It must have the appropriate inductance value.
If the inductance is too small (150µH or lower), abnormal oscillation may occur causing operation problems in
the overcurrent protection circuit within the rated current range.
e The rated current must be satisfied.
If the rated current is exceeded, magnetic saturation leads to overcurrent.
2. Capacitors C1 and C2
q They must satisfy the breakdown voltage and allowable ripple current.
Use of these capacitors over their derating values shortens their service lives and may also cause abnormal
oscillation of the IC.
w C2 must be a low-impedance type capacitor.
A low-impedance type capacitor is recommended for C2 to ensure minimum ripple voltage and stable switching
operation.
3. Diode D1
The Sanken SFPB54 diode is recommended for D1. If you intend to use an equivalent diode, be sure to make use
of a Schottky barrier diode and make sure that the reverse voltage applied to terminal 2 of the IC does not exceed
the value (–1V) given in the absolute maximum ratings. If you use a fast recovery diode or any other diode, application
of a reverse voltage generated from the recovery or ON voltage of the diode may damage the IC.
7
SAI Series
SAI Series Typical Characteristics
Rise Characteristics
(SAI01)
Efficiency Characteristics
(SAI01)
Ta=25°C
6
5.2
3
80
2
1
Output Voltage VO (V)
4
VIN
7V
10V
70
20V
25V
33V
60
50
6
8
10
0
0.1
0.2
0.3
Output Current IO (A)
Temperature Characteristics
(SAI01)
5.3
6
5.2
5
η
80
5.1
VO
70
60
5.0
4.9
f
50
4.8
40
0
50
100
Ambient Temperature Ta (°C)
0
150
Ta=25°C
8
90
8
6
4
2
0
100
Efficiency η (%)
Output Voltage VO (V)
10
15
10
Input Voltage VIN (V)
20
0.2
0.3
0.4
0.5
Thermal Protection
Characteristics (SAI01)
VIN=20V,IO=20mA
6
5
7V
20V
33V
4
3
2
0.5
1.5
1.0
Output Current IO (A)
2.0
4
3
2
1
0
Ta=25°C
12.2
24V
33V
60
50
0
0.1
0.3
0.2
Output Current IO (A)
200
Ta=25°C
12.3
VIN
15V
80
70
150
50
100
Case Temperature TC (°C)
Load Regulation
(SAI03)
40
5
0.1
Output Current IO (A)
Efficiency
Characteristics (SAI03)
IO
0A
0.2A
0.4A
12
0
Ta=25°C
0
Rise Characteristics
(SAI03)
14
4.8
0.5
1
4.7
0
–50
4.9
VIN
Output Voltage VO (V)
Efficiency η (%) frequency f (kHz)
90
VIN
33V
20V
10V
7V
5.0
Overcurrent Protection
Characteristics (SAI01)
Outoput Voltage Vo (V)
VIN=20V, IO=0.3A
100
0.4
Output Voltage VO (V)
4
Input Voltage VIN (V)
Output Voltage VO (V)
2
5.1
4.7
40
0
Ta=25°C
5.3
90
IOUT
0A
0.1A
0.5A
Efficiency η (%)
Output Voltage VO (V)
Ta=25°C
100
5
0
Load Regulation
(SAI01)
0.4
VIN
33V
12.1
24V
12.0
20V
15V
11.9
11.8
0
0.1
0.3
0.2
Output Current IO (A)
0.4