FEATURES • Active Optoelectronic Protective Device compliant with the requirements of the IEC/EN 61496 - parts 1 and 2 European norms for Type 4 electrosensitive protective equipment • Meets applicable parts of North American standards and regulations OSHA 1910.212 and 217; ANSI B11.1, 2 and 19; RIA 15.06; CSA • Self-contained unit. No electrical connection necessary between emitter and receiver • 2 fail-safe static outputs with shortcircuit and cross-fault detection • Control of the infrared emission source for cross-talk reduction • Enhanced diagnostic information includes: a signal strength indicator, a cross-talk indicator and a failure diagnostic indicator • Integrated DC to DC converter as requested by the IEC/EN 61496 Standard • Test input • Resolutions available: ø14 mm/0.6 in for finger detection ø30 mm/1.2 in for hand detection ø60 mm/2.4 in for body detection • Protection height up to 1830 mm/72 in • Scanning range up to 20 m/65 ft • Electrical connection: quick-disconnect plugs • Mounting brackets included • Optional interface control module for more switching capability or additional features (see page 263). APPLICATIONS • Presses and punches • Metal-forming, milling and drilling machines • Spot-welding machines and fine-boring machines • Pressing, moulding and thermoforming machines • Stacking machines, transporting and conveyor technology; handling equipment and assembly lines FF-SYA Series FF-SYA Safety light curtain Compact, Universal, Smart and Full-featured NRTL/C Approved as Type 4 per IEC/EN 61496-1/2 The new Honeywell FF-SYA light curtain is designed in compliance with IEC/EN 61496 - parts 1 and 2 standard and meets the requirements for a Type 4 Active Optoelectronic Protective Device, the safest possible level for safety products. The product received an EC type test certificate from the French INRS notified body, required for safety equipment as per the 98/37/EC Machinery Directive. It meets the applicable parts of North American standards and regulations OSHA 1910.212, ANSI and RIA 15.06 for Control Reliability and has a CSAnrtl/c mark, making it a product usable in all parts of the world. As soon as an object is detected inside the protection field, the FF-SYA opens its two fail-safe static outputs to remove hazardous situation from the machine it controls. The FF-SYA is a self-contained light curtain that does not require a separate control unit for operation. The optional FF-SRS5939 interface control module is available to provide higher current capability and additional functionality (see page 263). This light curtain has been designed to satisfy the requirements of worldwide machine manufacturers and users: its compact size combined with its universal and smart features makes it full-featured and easy to use. ! WARNING MISUSE OF DOCUMENTATION • The information presented in this product sheet (or catalogue) is for reference only. DO NOT USE this document as system installation information. • Complete installation, operation and maintenance information is to be referenced for each product. Failure to comply with these instructions could result in death or serious injury. FF-SYA Series • Industrial Safety Products • 79 The FF-SYA main features are: talk indicator flickers when emission from other systems is detected, indicating that a different selection of the scanning range is needed. The light curtain also has a signal strength indicator which flickers if there is a slight misalignment of the beams or front window contamination. Additional indicators provide information on the outputs status, on the selected scanning range and on failure diagnostic. Standard brackets are delivered with the light curtain to ease the order process. The housing has a T-slot mounting system to adapt brackets anywhere along the housing. Quick disconnect connectors are also delivered with the FF-SYA❏❏❏❏❏C2 light curtains. - COMPACT SIZE FF-SYA The cross section of 42 x 55 mm2/1.65 x 2.16 in2 makes installation possible in tight spaces, especially with the help of the small brackets supplied with the light curtains. The optional FF-SRS59392 interface control module easily fits inside the machine control panel with its 45 mm/1.77 in width DIN rail mount housing. - UNIVERSAL The housing dimensions are the same for the 14 mm/0.6 in, 30 mm/1.2 in, 60 mm/2.4 in resolution light curtains. The extended protected heights range from 334 to 1830 mm/ 13.1 to 72.0 in, covering all industrial applications. The scanning range makes it possible to use mirrors in order to protect several sides of a machine with only one system. - FULL FEATURED The FF-SYA does not need a galvanic insulated power supply since it includes its own means of galvanic insulation (DC/DC converter). Compliance with the installation requirements of the IEC/EN 61496-1 standard is therefore guaranted by design. The integrated test input can be used to test the entire safety chain. When connected to the FF-SRS59392 interface control module, the FF-SYA provides a wide variety of advanced functions: cross-monitored relays, final switching devices monitoring for the control of external contactors or relays, choice between automatic restart or start and restart interlock as well as relay status indicators. - SMART The FF-SYA is equipped with 2 fail-safe static outputs and an optional full-featured safety control module is available for a greater output current capability and manual restart functionality. An integrated cross talk reduction system allows the scanning range to be selected for the application distance. A cross Cross-talk reduction system The FF-SYA light curtain is based upon an infrared transmission between an emitter unit and a receiver unit. It is a requirement of the IEC/pr EN 61496-2 standard that if a receiver R2 receives two signals transmitted by two different emitters E1 and E2, the receiver R2 must turn to the alarm state. This happens if the receiver R2 is within the beam aperture angle and within the nominal scanning range of the second emitter E1. The cross-talk detection indicator flickers on the receiver R2 to warn the installer. R1 OFF R2 ON R3 alarm test Front cover E E R 1 1 1 100 % of the nominal scanning range (Factory setting) E R 2 R 2 2 A selector switch is available on the emitter units for the selection of the adequate emission power. This switch can be used to eliminate this cross-talk phenomenon by decreasing the nominal scanning range down to 42 % or 54 % of its value. The front cover is accessible and there is no need to remove unit from the machinery to select a different scanning range. OFF ON R1 R2 R3 alarm test E E 1 1 54 % of the nominal scanning range 80 R 1 E 2 • Industrial Safety Products • R 2 R 2 FF-SYA Series R3 R2 R1 R1 100 % of nominal scanning range Scanning range indicators (yellow) 54 % of nominal scanning range Alarm indicator (red) 42 % of nominal scanning range R2 R3 Test indicator (red) FF-SYA LED status indicators Emitter Alarm Alarm Normal Device failure operation Test Normal operation Test Device in test mode Scanning range selection: E R 0 FF-SYA14 2.5 m / 8.3 ft 3.25 m / 10.7 ft 6 m / 20 ft FF-SYA30 & FF-SYA60 8.4 m / 27 ft 10.8 m / 35 ft 20 m / 65 ft 54 % 100 % 42 % Receiver OFF OFF ON Outputs are open ON Outputs are closed Operation indicators (red and green) Signal strength indicator (yellow) Cross-talk indicator (red) Perfect beam Slight beam Total beam alignment misalignment misalignment No cross-talk detected Light OFF FF-SYA Series • Industrial Safety Products • Cross-talk detected Light ON Flickering light 81 FF-SYA FF-SYA • • • • Type 4 according to the IEC/EN 61496 - parts 1 and 2 standards Control of the infrared emission source for cross-talk reduction 2 fail-safe static outputs with short-circuit and cross-fault detection Enhanced diagnostic information NRTL/C Approved as Type 4 per IEC/EN 61496-1/2 Dimensions in millimeters / inches, meters / feet, weights in kg / lbs (1) Protection Height for the minimum detected object size or resolution (2) Sensing Field Height (full screen height) (3) Total Height (including plugs for the FF-SYAqqqqqC2 versions and male receptacles only for the FF-SYAqqqqqQ2) (4) See accessories Table 1 (mm/in) FF-SYA14 FF-SYA30 FF-SYA60 82 øR (resolution) ø 14 / 0.6 ø 30 / 1.2 ø 60 / 2.4 31 / 1.22 Pg 11 SFH (2) 86.5 / 3.40 B PH (1) A 54.2 / 2.13 60 / 2.36 42 / 1.65 60 / 2.36 (leave enough room to insert a screw-driver) 33 / 1.30 P (lens pitch) 10 / 0.4 20 / 0.8 40 / 1.6 86.5 / 3.40 D (lens diameter) 4 / 0.16 10 / 0.4 10 / 0.4 • Industrial Safety Products • 64 / 2.52 FF-SYAqq qqq q2 C: DIN 43651 plastic plugs included Q: male receptacles compatible with Brad Harrison mini-change plugs (not included)(4) Model (see Table 2) Resolutions 14: ø 14 mm / 0.6 in 30: ø 30 mm / 1.2 in 60: ø 60 mm / 2.4 in øR TH (3) Ordering information Each listing consists of an emitter, a receiver, a pair of connectors, 2 pairs of right-angle brackets, 2 pairs of straight brackets and a test rod. 64 / 2.52 Sealing Material Electrical connection SYA30 SYA60 ø 30 / 1.2 ø 60 / 2.4 See Table 2 0 to 6 / 0 to 20 0,6 to 20 / 2 to 65 0,6 to 20 / 2 to 65 24 Vdc (± 15 %) Emitter: 7 W max. / Receiver: 5.5 W max. (see Table 2) 2 fail-safe static outputs (switching capacity: 0.5 A / 24 Vdc) 13.5 to 22.5 ms (see Table 2) Test input (external normally closed contact) Emitter: test mode, failure alarm, selected scanning range Receiver: outputs status, optical signal margin, cross-talk detection W 42 x D 55 mm2/W 1.65 x D 2.16 in.2 (see Tables 1 and 2 for complete housing dimensions) Infrared modulated light source (880 nm) ± 2°, ± 25 % (in compliance with the IEC/EN 61496 - part 2) Sun: 20 000 lux / Lamp: 15 000 lux IEC 61000-4-4: level III / IEC 61000-4-3: level III Operating temperature: 0 to 55 °C/32 to 131 °F / Storage temperature: -20 to 75 °C/-4 to 167 °F IEC/EN 61496-1: 10 to 55 Hz frequency range, 1 octave/min.sweep rate, 0.35 mm ± 0.05 amplitude, 20 sweeps per axis, for 3 axes IP 65, NEMA 4, 13 Housing: aluminium alloy, front plate: polymethyl metacrylate (PMMA), end caps: polycarbonate FF-SYA❏❏❏❏❏C2: DIN 43651 plastic 7-pin right-angle plugs with crimping contacts (Hirschmann N6RFF type) / FF-SYA❏❏❏❏❏Q2: 5 & 7 pole straight male receptacles compatible with Brad Harrison mini-change plugs (not included) (4) Dimensions (mm/in) D Cross sectional area Emission Effective aperture angle Light immunity Electrical noise immunity Ambient temperature Vibrations SYA14 ø 14 / 0.6 69 / 2.72 Type Resolutions (mm/in.) Protection heights (mm/in.) Nominal scanning ranges (m/ft) Supply voltage Power consumption Outputs Response time Function LED status indicators P Features A (inactive zone) 15.2 / 0.60 22.2 / 0.87 42.2 / 1.66 B (inactive zone) 90.6 / 3.56 87.6 / 3.45 87.6 / 3.45 FF-SYA Series Table 2 032 048 064 080 096 112 128 144 160 176 334/13.1 494/19.4 654/25.7 814/32.07 974/38.3 1134/44.6 1294/50.9 350/13.7 510/20.09 670/26.3 830/32.7 990/39 1150/45.3 1310/51.6 1470/57.9 1630/64.2 1790/70.5 390/15.3 550/21.6 710/27.9 870/34.2 1030/40.5 1190/46.8 1350/53.1 1510/59.4 1670/65.7 1830/72 FF-SYA Model Protection height (mm/in) (1) SYA14 SYA30 SYA60 Sensing field height (mm/in) (2) SYA14 SYA30 SYA60 Total height (mm/in) (3) FF-SYA❏❏❏❏❏C2 FF-SYA❏❏❏❏❏Q2 Response time (msec) SYA14 SYA30 SYA60 Weight per device (kg/lbs) Power consumption (W) SYA14 (Emitter/receiver) SYA30 SYA60 Preferred listings in bold 314/12.3 474/18.6 634/24.9 794/31.2 954/37.5 1114/43.8 1274/50.1 310/12.2 470/18.5 630/24.8 790/31.1 950/37.4 1110/43.7 1270/50.03 1430/56.3 1590/62.6 1750/68.9 290/11.4 450/17.7 610/24.03 770/30.3 930/36.6 1090/42.9 1250/49.2 1410/55.1 1570/61.8 1730/68.1 483/19 643/25.3 803/31.6 963/37.9 1123/44.2 1283/50.5 1443/56.8 1603/63.1 1763/69.4 1923/75.7 443/17.4 603/23.7 763/30 923/36.3 1083/42.6 1243/48.9 1403/55.2 1563/61.5 1723/67.8 1883/74.1 14 13.5 13.5 1/2.2 5/3.5 4/3.5 4/3.5 15 15.5 17.5 19.5 20.5 22.5 14 14 14.5 15 15 15.5 16 17.5 14 14 14.5 15 15 15.5 16 17.5 1.38/3.04 1.76/3.88 2.14/4.71 2.52/5.55 2.90/6.39 3.28/7.23 3.66/8.07 4.04/8.9 5/4 6/4 6/4.5 6/5 7/5 7/5.5 4/3.5 5/4 5/4 5/4 6/4 6/4.5 6/4.5 6/4.5 4/3.5 5/3.5 5/4 5/4 6/4 6/4 6/4.5 6/4.5 Safety distances (in mm, 100 mm = 3.9 in) European EN 999 standard Normal approach SYA14 SYA30 S ³ 2000 (t1 + t2), with S ³ 100 S ³ 2000 (t1 + t2) + 128, with S ³ 100 If S ³ 500, then use: S ³ 1600 (t1 + t2), with S ³ 500 If S ³ 500, then use: S ³ 1600 (t1 + t2) + 128, with S ³ 500 17.5 17.5 4.42/9.74 6/4.5 6/4.5 SYA60 S ³ 1600 (t1 + t2) + 850, with Hu ³ 900 HI £ 300 m Parallel approach S ³ 1600 (t1+ t2) + 1200 - 0.4 H), with H £ 875 or S ³ 1600 (t1+ t2) + 850, with 875 £ H £ 1000 with H ³ 15 (R-50) where R is the light curtain resolution (with H ³ 150 for the FF-SYA60 light curtain) Angled approach if a ³ 30°, then use one of the formula given for a normal approach, with Hu ³ 900 and Hl £ 300 for the FF-SYA60 light curtain if a £ 30°, then use one of the formula given for a parallel approach, with Hu £ 1000 and Hl ³ 15 (R-50) where R is the light curtain resolution (with Hl ³ 150 for the FF-SYA60 light curtain) With: S minimum safety distance (in mm, 100 mm = 3.9 in) t1 light curtain response time (in sec.) t2 machine stopping time (in sec.) H height of the detection plane above the reference floor (in mm, 100 mm = 3.9 in) Hu height of the uppermost beam above the reference floor (in mm, 100 mm = 3.9 in) Hl height of the lowest beam above the reference floor ( in mm, 100 mm = 3.9 in) For more information, refer to the EN 999 European standard or comply with the requirements on safety distances given by the type C European standard if existing for the considered machine. FF-SYA Series • Industrial Safety Products • 83 Safety distances (in inches, 1 in = 25,4 mm) FF-SYA US ANSI / OSHA standard Normal approach SYA14 SYA30 SYA60 DS ³ 63 (t1 + t2) + 0.94 DS ³ 63 (t1 + t2) + 3.08 DS ³ 63 (t1 + t2) + 33.46 DS With: DS t1 t2 minimum safety distance (in inches, 1 in. = 25.4 mm) light curtain response time (in sec.) machine stopping time (in sec.) For more information, refer to the US regulations and standards (OSHA 29 CFR 1910.212 and 1910.217, ANSI B11.1, B11.2, B11.19 and ANSI/ RIA R15.06). Wiring diagram (using the FF-SRS59392 safety control module) The FF-SRS5939 interface control module is set in the Manual restart mode without FSD monitoring: (DC+) Phase (DC+) 1.5 A max Fuse 1A Fuse 1A Fuse Fuse Fuse NO P/B 1 FF-SYA receiver 3 Optional test input (or jumpered) A1(+) S33 S34/Y1 Y2 FF-SRS59392 relay module OSSD2 1 FF-SYA emitter OSSD1 4 (+) 13 23 K1 (1) 5 (-) 2 (1) 2 6 4 5 internal fuse A2(-) S12 31 K2 X2 Signalling contact X1 X3 S22 14 24 32 Dual channel machine control circuit (recommended circuit) Emergency stop Push-button Neutral (DC-) (DC-) (1) Use pin 3 for the FF-SYA❏❏❏❏❏Q2E emitter and pin 7 for the FF-SYA❏❏❏❏❏Q2R receiver OSSD1 and OSSD2: Output Signal Switching Devices (light curtain safety contacts) N.O. P/B: normally open contact of a push-button Notice Improper use of the FF-SYA light curtain The cross-monitoring of the FF-SYA static outputs is based upon a self-checking principle which guarantees the detection of an output shortcircuit and the detection of a short-circuit between the outputs (cross-fault detection). The FF-SRS5939 interface control module is primarily designed to be interfaced with Honeywell fail-safe static outputs devices. Compatibility of the FF-SYA with any other emergency stop safety control module is not guaranteed. 84 • Industrial Safety Products • FF-SYA Series 1A Fuse 1A Fuse FF-SYA (DC+) 1.A Fuse NO P/B Dual channel machine control circuit 4 (+) Optional test input (or jumpered) 3 K1 OSSD2 1 OSSD1 1 Phase (DC+) K3 K1 FF-SYA emitter 5 (-) 2 K2 (1) FF-SYA receiver (1) 2 K3 6 4 5 K3 K1 K3 K2 (2) (2) Fuse Fuse K2 K3 Neutral (DC-) (2) K3 (DC-) K1 FSD K2 FSD Wiring diagram (using external safety relays with guided contacts) This interface provides the manual restart and the FSD monitoring: (1) Use pin 3 for the FF-SYA❏❏❏❏❏Q2E emitter and pin 7 for the FF-SYA❏❏❏❏❏Q2R receiver (2) 31 Vdc varistors (customer supplied) OSSD1 and OSSD2: Output Signal Switching Devices (light curtain safety contacts) FSD: Final Switching Devices (safety relays with guided contacts) N.O. P/B: normally open contact of a push-button FF-SYA Series • Industrial Safety Products • 85 Accessories FF-SYZ001001 FF-SYA Kit of 2 right-angle brackets and 2 straight brackets with screws, nuts and bolts. Order 2 kits for a complete set emitter and receiver (already included in the FF-SYA package). NOTICE 45 / 1.77 8 / 0.31 18 / 0.71 12,5 / 0.49 24 / 0.94 6,6 / 0.26 2,5 / 0.10 4,5 / 0.18 25 / 0.98 26 / 1.02 23,5 / 0.92 ø 6,5 / 0.25 42 / 1.65 7 / 0.27 6,6 / 0.26 20 / 0.78 50 / 1.97 45˚ ø 4 / 0.16 12 / 0.47 10 / 0.39 24 / 0.94 40 / 1.57 ø4,5 / 0.18 2,5 / 0.10 PROTECTION AGAINST HIGH VIBRATIONS In case of high vibrations, 3 pairs of brackets must be used for light curtain systems with protection heights greater or equal to 1000 mm/39.4 in (An additional bracket kit must be ordered). 30 / 1.18 Right-angle bracket Straight bracket ble in Availa 2000 ry Janua FF-SYZ003001 Kit of 2 adjustable brackets with screws, nuts and bolts. Order 2 kits for a complete set for emitter and receiver. To be ordered separately as an option. NOTICE PROTECTION AGAINST HIGH VIBRATIONS In case of high vibrations, 3 pairs of brackets must be used for light curtain systems with protection heights greater or equal to 1000 mm/39.4 in (An additional bracket kit must be ordered). 2.5 / 0.098 30.0 / 1.181 7.0 / 0.275 38.0 / 1.496 24.9 / 0.980 54.0 / 2.126 30.0 / 1.181 108.9 / 4.287 12.5 / 0.492 12.5 / 0.492 4.6 / 0.181 23.0 / 0.905 R 10.5 / 0.413 2/ 30. 89 1.1 19.5 / 0.767 86 • Industrial Safety Products • FF-SYA Series FF-SYZ172113 (for FF-SYA❏❏❏❏❏C2 light curtains) Kit of 2 DIN 43651 plastic 7-pin right-angle plugs with crimping contacts (Hirschmann, N6RFF type). Order 1 kit for a complete set emitter and receiver. Already included in the FF-SYA package. FF-SYZ172159 (for FF-SYA❏❏❏❏❏C2 light curtains) Kit of 2 DIN 43651 plastic 7-pin straight plugs with crimping contacts (Hirschmann, N6REF type). Order 1 kit for a complete set emitter and receiver. To be ordered separately as an option. 1-White 1 5 2-Red 2 4 3-Green FF-SYA Plugs kits 41308 (for FF-SYA❏❏❏❏❏Q2E emitters) 5-pole female straight Brad Harrison Mini-change plug 3.66 m (12 ft) cable length. Order one plug for the emitter. To be ordered separately when using the FF-SYAooooQ2 light curtains. 3 4-Orange Face view male 5-Black 1-White/Black 2-Black 11 7 2 3 3-White 6 5 4 42803 (for FF-SYA❏❏❏❏❏Q2R receivers) 7-pole female straight Brad Harrison Mini-change plug, 3.66 m (12 ft) cable length. Order one plug for the receiver. To be ordered separately when using the FF-SYAooooQ2 light curtains. 4-Red 5-Orange Face view male 41322 (for FF-SYA❏❏❏❏❏Q2E emitters) 5-pole female straight Brad Harrison Mini-change plug, 6.10 m (20 ft) cable length. Order one plug for the emitter. To be ordered separately when using the FF-SYAooooQ2 light curtains. 6-Blue 7-Green 42821 (for FF-SYA❏❏❏❏❏Q2R receivers) 7-pole female straight Brad Harrison Mini-change plug, 6.10 m (20 ft)cable length. Order one plug for the receiver. To be ordered separately when using the FF-SYAooooQ2 light curtains. Test rods FF-SYZROD14 Test rod for ø14 mm/0.6 in. resolution safety light curtains Already included in the FF-SYA package. FF-SBZROD30 Test rod for ø30 mm/1.2 in. resolution safety light curtains Already included in the FF-SYA package. Safety control module FF-SRS59392 Interface control module designed for failsafe static outputs safety light curtains (24 Vdc) To be ordered separately as an option. AC to DC power supply FF-SYZ880246 Lambda Coutant JWS50 - 24 A type AC/DC power supply Input voltage: 85 to 265 Vac Output voltage: 24 Vdc / 2.2 A (50 W) Dimensions: 159 x 85 x 37 mm/6.26 x 3.34 x 1.45 in. Mounting: three M3 screws or DIN RAIL adapter (see below) Approvals: UL 1950, CSA 950, EN 60950 To be ordered separately as an option. FF-SYZ736048 DIN RAIL adapter for Lambda Coutant JWS50 power supply To be ordered separately as an option. FF-SYA Series • Industrial Safety Products • 87 FF-SYZFLooo (for FF-SYA30oooo2 and FF-SYA60oooo2 only) FF-SYA Welding protection kit including two adhesive tapes to be glued on the front windows of the FF-SYA30or FF-SYA60 light curtain. New CAUTION Make sure the transparent protection tape is on the emitter and the filtered protection is glued on the receiver. Protections cannot be removed without damaging the device. Features: Storage and operating temperatures: Material: Prohibited liquids: Scanning range attenuation: Optical immunity improvement factor: Ordering guide: FF-SYZFL048 FF-SYZFL064 FF-SYZFL080 FF-SYZFL096 88 -20° to 55°C / -4° to 131°F, high resistance to the ejection of melting particules Organic glass Sulfuric acid, hydrofluoric acid, ammonia solution 36% 2,5 Protection heights of FF-SYA30 or FF-SYA60: Model 048 Model 064 Model 080 Model 096 • Industrial Safety Products • FF-SYA Series