Voltage-Current Regulator TLE 4305 Features • • • • • • • • • • • • Wide supply voltage operation range Wide ambient temperature operation range Minimized external circuitry High voltage regulation accuracy High current limit regulation accuracy Low temperature drift Independent voltage- current-loop compensation Internal fixed amplification Fully temperature compensated current- and voltage OTA (operational transconductance amplifier) SMD package Industrial type Green Product (RoHS compliant) Functional Description The TLE 4305 G is specifically designed to control the output voltage and the output current of a switch mode power supply. Independent compensation networks for the voltage- and for the current-loop can be realized by external circuitry. The device contains a high accuracy bandgap reference voltage, two operational trans conductance amplifier (OTA), an opto-coupler driver output stage and an high-voltage bias circuit. The device is based on Infineons double isolated power line technology DOPL which allows to produce high precision bipolar voltage regulators with breakdown voltages up to 45 V. Type Package TLE 4305 G PG-DSO-8 Data Sheet 1 Rev. 2.2, 2008-11-17 TLE 4305 S 1 8 CRE VSE 2 7 VCO OUT 3 6 CCO CSE 4 5 GND AEP02887 Figure 1 Pin Configuration (top view) Table 1 Pin Definitions and Functions Pin No. Symbol Function 1 S Supply voltage; external blocking capacitor necessary (see Figure 4). 2 VSE Voltage Sense Input; non inverting with respect to voltage compensation VCO; internal compared with the high accuracy bandgap-reference (typ. 2.5 V). 3 OUT Output; NPN emitter follower output with an internal series resistor of 1 kΩ; controlled by the potential of VCO or CCO; output voltage is internally clamped therefore the output current is internally limited. 4 CSE Current Sense Input 1; connected to an internal voltage divider (reference to the inverting input of the current OTA; see Figure 7). 5 GND Ground; reference potential unless otherwise specified. 6 CCO Current Compensation Output; internal series resistor to the current-OTA output (typ. 1 kΩ); amplification internal temperature compensated; current loop compensation can be done by an external capacitor to GND. 7 VCO Voltage Compensation Output; internal series resistor to the voltage-OTA output (typ. 1 kΩ); amplification internal temperature compensated; voltage loop compensation can be done by an external capacitor to GND. 8 CRE Current-OTA Reference Input; current sense reference input; non inverting input of the current-OTA. Data Sheet 2 Rev. 2.2, 2008-11-17 TLE 4305 TLE 4305G S Biasing and BandgapReference 1 RVC 7 VCO 1k V-OTA VSE 3 2 VREF Driver VREF RI1 CSE 4 RI2 25 k Control Logic C-OTA RCC 6 CCO 2k CRE OUT 1k 1k 5 8 GND AEB02879 Figure 2 Data Sheet Block Diagram 3 Rev. 2.2, 2008-11-17 TLE 4305 Table 2 Absolute Maximum Ratings Parameter Symbol Limit Values Min. Unit Remarks 45 V – 7 V – 7 V – Max. Voltages Supply voltage Input voltages Output voltages VS -0.3 VVSE; VCSE; -0.3 VCRE VOUT; VVCO; -0.3 VCCO Currents Output current Output current IOUT IVCO; ICCO -5 3 mA – -0.5 0.5 mA – VESD -1.5 1.5 kV according JEDEC JESD22-A114 Tj Tstg -40 150 °C – -50 150 °C – Rthj-a – 200 K/W – ESD-Protection Human Body Model Temperatures Junction temperature Storage temperature Thermal Resistances Junction ambient Note: Stresses above those listed here may cause permanent damage to the device. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Table 3 Operating Range Parameter Supply voltage Junction temperature Symbol VS Tj Limit Values Unit Remarks Min. Max. 8 42 V – -40 150 °C – Note: In the operating range, the functions given in the circuit description are fulfilled. Data Sheet 4 Rev. 2.2, 2008-11-17 TLE 4305 Table 4 Electrical Characteristics 8 V < VS < 42 V; -40 °C < Tj < 150 °C; IOUT = 0 mA; all voltages with respect to ground; positive current defined flowing into pin; unless otherwise specified. Parameter Symbol Limit Values Min. Typ. Max. Unit Test Condition VS = 9 V; Tj = 25 °C VS = 9 V VS = 42 V; Tj = 25 °C VS = 42 V Current Consumption Supply current IS – 1 1.5 mA Supply current – – 2 mA Supply current IS IS – 1.5 2.5 mA Supply current IS – – 4 mA 2.55 V Reference Voltage (measurable at pin CSE) Voltage at pin CSE VCSE,ref 2.45 2.50 VCSE,ref 2.425 – Temperature Coefficient ∆VCSE,ref -50 – Voltage at pin CSE 2.575 V Tj = 25 °C; ICSE = 0 mA ICSE = 0 mA 50 ppm/K – Voltage-OTA; Pin VSE and VCO Input voltage threshold VVSE – VREF – V Input offset voltage VVSE,io -5 – 5 mV – 1 – mS IVCO = 0 mA; VVCO = 2.5 V IVCO = 0 mA; VVCO = 2.5 V gV = ∆IVCO / ∆UVSE – 2 – kΩ – – 500 – kHz – -1.0 -0.2 -0 µA -150 -60 -25 µA 25 60 150 µA VVSE = 0 V VVSE = 5 V; VVCO = 2.5 V VVSE = 0 V; VVCO = 2.5 V gV Output series resistor RVCO Gain Bandwidth Product BV Input current IVSE Output current; IVCO Transconductance source Output current; sink Data Sheet IVCO 5 Rev. 2.2, 2008-11-17 TLE 4305 Table 4 Electrical Characteristics (cont’d) 8 V < VS < 42 V; -40 °C < Tj < 150 °C; IOUT = 0 mA; all voltages with respect to ground; positive current defined flowing into pin; unless otherwise specified. Parameter Symbol Limit Values Unit Test Condition Min. Typ. Max. -210 -200 -190 mV – 1 – mS ICCO = 0 mA; VCCO = 2.5 V gC = ∆ICCO / ∆UCSE – 2 – kΩ – – 500 – kHz – -200 -100 -50 µA -150 -60 -25 µA 25 60 150 µA VCSE = 0 V VCRE = 2.5 V; VCSE = 0 V; VCCO = 2.5 V VCRE = 0 V; VCSE = 0 V; VCCO = 2.5 V ICRE -1.0 -0.2 -0 µA VCSE = 0 V; VCRE = 0 V Output voltage limit VOUT 3 4 5.5 V Output current; voltage loop controlled IOUT -8.5 -4 -2 mA Output current; voltage loop controlled IOUT -4.5 -2.0 -0.5 mA VVSE = 5 V; ROUT-GND = 22 kΩ 10 V < VS < 42 V; VVSE = 5 V; VOUT = 0 V 8 V < VS < 10 V; VVSE = 5 V; VOUT = 0 V Current-OTA; Pin CSE and CCO Input voltage threshold VCSE gC Output series resistor RCCO Gain Bandwidth Product BC Input current ICSE Output current; ICCO Transconductance source Output current; sink ICCO Current Reference Input Pin CRE Input Current Output Pin OUT Data Sheet 6 Rev. 2.2, 2008-11-17 TLE 4305 Table 4 Electrical Characteristics (cont’d) 8 V < VS < 42 V; -40 °C < Tj < 150 °C; IOUT = 0 mA; all voltages with respect to ground; positive current defined flowing into pin; unless otherwise specified. Parameter Symbol Limit Values Min. Typ. Max. Unit Test Condition 10 V < VS < 42 V; VCSE = 0 V; VCRE = 5 V; VOUT = 0 V 8 V < VS < 10 V; VCSE = 0 V; VCRE = 5 V; VOUT = 0 V Output current; current loop controlled IOUT -8.5 -4 -2 mA Output current; current loop controlled IOUT -4.5 -2.0 -0.5 mA Note: The listed characteristics are ensured over the operating range of the integrated circuit. Typical characteristics specify mean values expected over the production spread. If not otherwise specified, typical characteristics apply at TA = 25 °C and the given supply voltage. Data Sheet 7 Rev. 2.2, 2008-11-17 TLE 4305 Application Information The TLE 4305 is a voltage and current regulator for Switch Mode Power Supply (SMPS) applications. It controls the output voltage and the maximum output current of a power supply unit. It is located on the secondary side of the SMPS. The TLE 4305 consists of a output voltage control loop and a current control loop. The driver is especially designed to drive the opto-isolator. The current controls the PWM duty cycle of the primary regulator. Isolated SMPS Switch mode power supply (SMPS) systems generate a regulated DC voltage VQ that is isolated from the primary side. A maximum output current IQmax is defined to protect the system in any load failures. Line Secondary Regulator with TLE 4305 SMPS with Cool Set Precise Output Voltage Output Current precise limited Short circuit protected Opto Isolator AES02888 Figure 3 Isolated SMPS Principle The principle of an isolated SMPS is shown in Figure 3. The primary side of the SMPS is supplied by the line. The secondary side supplies a regulated voltage to the load. Primary and secondary side are isolated from each other by the transformer and an opto isolator. A SMPS controller such as the Infineon TDA1683x controls the PWM duty cycle of the output voltage signal. The signal is transmitted by a Transformer with n1:n2 (n: number of windings). On the secondary side a load capacitor is charged. The secondary regulator controls the output voltage VQ and limits the output current. It generates an analog control signal to the primary side through an opto isolator to regulate the PWM duty cycle of the primary signal. The loop is closed through the primary SMPS regulator and the transformer. Simple SMPS defines the output voltage by a voltage divider and a transistor. This requires very precise resistor values and due to the nature of the transistor the control signal is dependent on temperature and device variation. The current limitation has to be done on the primary side with elements suitable for high voltages. Data Sheet 8 Rev. 2.2, 2008-11-17 TLE 4305 SMPS with TLE 4305 Secondary Regulator The TLE 4305 is located on the secondary side of the regulator and controls the output voltage as well as it limits the output current. Voltage and current can be chosen independent from each other by the designer according to the application’s requirements. LS Line VQ + SMPS Primary Side n3 n1 D1 RGL34D VS n2 Cool Set TDA 1683x CS 100 nF PWM Duty Cycle = f(VFB) RV1 TLE 4305G VSE VCO CVCO CCO CCCO RV2 10 nF CS2 10 nF CS1 CL 470 µF CRE FB GND CSE OUT RSense D2 SMS2100 Optocoupler AES02878 Figure 4 Application Circuit VQ = 2.5 V × (RV1 + RV2) / RV2 (1) IQ = 0.2 V / RSense (2) Figure 3 shows the TLE 4305 as SMPS secondary regulator as application circuit. The load capacitor CL is charged by the PWM-signal at the secondary side of the transformer. The diode D2 defines the current flow in the transformer. Data Sheet 9 Rev. 2.2, 2008-11-17 TLE 4305 The TLE 4305 includes an independent voltage control and current control loop. The internal schematic is shown in Figure 2. For IQ < IQmax the voltage control gets priority. If the supply operates in the overcurrent protection mode, the current loop is active and reduces the output voltage with constant output current IQmax. The output voltage/output current curve is shown in Figure 5. Both the current control loop and the voltage control loop are temperature compensated. VQ VQ Voltage Regulator Active Cross Over Current Regulator Active IQmax IQ AED02882 Figure 5 Current and Voltage Limit The voltage or current loop regulator result defines the current into the opto isolator to control the PWM duty cycle. The LED driver is fully integrated, no external components are required. Data Sheet 10 Rev. 2.2, 2008-11-17 TLE 4305 Voltage Control Loop Voltage Loop TLE 4305 from Current Loop Driver VQ Control Logic RV1 1 kΩ OUT RVC VCO V-OTA VSE 1 kΩ RV2 CVCO 10 nF VREF AES02883 Figure 6 Voltage Loop The voltage loop regulator compares the input voltage VSE to a reference voltage Vref of typical 2.5 V. The difference is attenuated and proportional current drives the opto isolator. The control loop output voltage VQ, pin VSE, pin OUT, opto isolator, primary regulator and the transformer close the loop. To program an output voltage a divider is used. The resistors are chosen according to Equation (5). VVSE = Vref (3) VVSE = VQ × RV2 / (RV1 + RV2) (4) with Vref typical 2.5 V VQ = VVSE × (RV1 + RV2) / RV2 (5) To compensate the voltage loop a 10 nF capacitor should be connected to pin VCO. With the internal 1 kΩ resistor it reduces the overall closed voltage loop’s bandwidth. If the gain of the overall loop has to be adapted to the application’s needs, the output capacitor can be modified accordingly. Data Sheet 11 Rev. 2.2, 2008-11-17 TLE 4305 Current Control Loop Current Loop TLE 4305 from Voltage Loop VREF Driver Control Logic RI1 25 k Ω D2 CSE RI1 1 kΩ OUT C-OTA RCC 25 k Ω 1 kΩ RSense CCO CCCO 10 nF CRE AES02880 Figure 7 Current Control Loop To detect the current a sense resistor Rsense is placed in the current back-path to the transformer (see Figure 4 and Figure 7). The control operational amplifier compares the voltage at pin CRE to the voltage at the inverting input of the OTA. In an overcurrent condition, the overall closed loop through current loop, opto isolator, primary regulator, transformer and the application reduces the PWM duty cycle to meet the closed loop condition. VCSE - VCRE is typical 200 mV. The current limit is defined by IQmax = 200 mV / Rsense (6) To compensate the overall closed current loop a 10 nF capacitor should be connected to pin VCO. With the internal 1 kΩ resistor it reduces the voltage loop’s bandwidth. As already explained for the voltage loop, the capacitor can be modified according to the overall loop’s bandwidth. To further improve the current control in addition a compensation can be added at pin CRE as shown in Figure 8. Data Sheet 12 Rev. 2.2, 2008-11-17 TLE 4305 Current Loop TLE 4305 from Voltage Loop VQ VREF Driver Control Logic RI1 CCRE 25 k Ω 100 nF D2 CSE RI1 1 kΩ OUT C-OTA RCC CRE 25 k Ω 1 kΩ CCO CCCO 10 nF RSense RCRE 10 k Ω AES02881 Figure 8 Improved Current Control Loop The calculation of the current is identical to the above calculation (Equation (6)). The voltage at resistor RCRE can be neglected (typical 2 mV for 10 kΩ resistor). The resistor RCRE and the Capacitor CCRE improve further the current control loop response. Supply of the TLE 4305 The TLE 4305 is an active circuitry and requires a supply voltage at pin VS. During start up of the supply, there is no energy stored in the load capacitor. Dependent on the required output voltage also during operation the output voltage might be too small. Therefore a second transformer-winding n3 is required. The voltage charges the input capacitor CS though the diode D1. Internally the TLE 4305 generates for input voltages above 8 V a preregulated 6 V internal rail. The device generates biasing currents and reference voltages from this rail. To avoid Ground and VQ-shifts, all GND connections should be connected to one point as well as all VQ-signals. If the application requires more than one voltage linear post-regulators can be used. In the application a choke should be placed in series. An electrolyte or tantalum capacitor of 10 µF to 100 µF should be used in parallel to a 10 to 100 nF ceramic capacitor to filter high frequency noise. The size of the choke and the capacitors depend on the application requirements. Data Sheet 13 Rev. 2.2, 2008-11-17 TLE 4305 Package Outlines 0.1 2) 0.41+0.1 -0.06 0.2 8 5 1 4 5 -0.2 1) M B 0.19 +0.06 C 8 MAX. 1.27 4 -0.21) 1.75 MAX. 0.175 ±0.07 (1.45) 0.35 x 45˚ 0.64 ±0.25 6 ±0.2 A B 8x 0.2 M C 8x A Index Marking 1) Does not include plastic or metal protrusion of 0.15 max. per side 2) Lead width can be 0.61 max. in dambar area GPS01181 Figure 9 PG-DSO-8 (Plastic Dual Small Outline) Green Product (RoHS compliant) To meet the world-wide customer requirements for environmentally friendly products and to be compliant with government regulations the device is available as a green product. Green products are RoHS-Compliant (i.e Pb-free finish on leads and suitable for Pb-free soldering according to IPC/JEDEC J-STD-020). You can find all of our packages, sorts of packing and others in our Infineon Internet Page “Products”: http://www.infineon.com/products. Dimensions in mm SMD = Surface Mounted Device Data Sheet 14 Rev. 2.2, 2008-11-17 TLE 4305 Revision History Version Date Changes Rev. 2.2 2008-11-17 Initial version of RoHS-compliant derivate of TLE 4305. Page 4: ESD rating changed to HBM 1.5kV with modified test condition (changed test standard to JEDEC JESD22-A114) Page 1 and Page 14: RoHS compliance statement and Green product feature added Page 1 and Page 14: Package changed to RoHS compliant version Legal Disclaimer updated Data Sheet 15 Rev. 2.2, 2008-11-17 Edition 2008-11-17 Published by Infineon Technologies AG 81726 Munich, Germany © 2008 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices, please contact the nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact the nearest Infineon Technologies Office. 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