PCB relays Single relays Catalog 1308028 Issued 01-05 Mini power relay K (open and sealed) Powertrain Systems Chassis Systems Safety Security Body Driver Information Convenience Description Features - 60% smaller volume than power relay K - High switching capacity - Small footprint, minimal space requirements Typical applications - Lamp control circuits Indicator control circuits Sunroof motors Window motors Immobilizers Central doorlock etc. Also available for 42 V applications Car Industry Truck Industry Please contact Tyco Electronics for relay application support. Other Industry 72A_3d01 / 72C_3d01 Design Conditions Open or sealed; sealed version: sealing in accordance with IEC 68; immersion cleanable: protection class IP 67 to IEC 529 (EN 60 529) All parametric, environmental and endurance tests are performed according to EIA Standard RS-407-A at standard test conditions unless otherwise noted: 23 °C ambient temperature, 20-50% RH, 29.5 ± 1.0" Hg (998.9 ±33.9 hPa). Please also refer to the Application Recommendations in this catalog for general precautions. Weight Approx. 0.28 oz. (8 g) open version Approx. 0.32 oz. (9 g) sealed version Nominal voltage 12 V or 24 V; other nominal voltages on request Terminals PCB terminals, for assembling in printed circuit boards Terminals in grid 0.049 … 0.050" (1.25 … 1.27 mm) Disclaimer All technical performance data apply to the relay as such, specific conditions of the individual application are not considered. Please always check the suitability of the relay for your intended purpose. We do not assume any responsibility or liability for not complying herewith. We recommend to complete our questionnaire and to request our technical service. Any responsibility for the application of the product remains with the customer only. All specifications are subject to change without notification. All rights of Tyco are reserved. 100 Please observe the disclaimer. PCB relays Single relays Catalog 1308028 Issued 01-05 Mini power relay K (open) Dimensional drawing Open version .512±.008 (13.0 ±0.2) .374 ±.008 (9.5 ±0.2) .591 ±.039 (15 ±1) Ø .138 (3.5) .689 ±.020 (17.5 ±0.5) .008 … .055 (0.2 … 1.4) Terminals tinned .157 ±.039 (4 ±1) .138 ±.012 *) (3.5 ±0.3) .571 ±.016 (14.5 ±0.4) *) additional tin tops max .039 inch (1 mm) .035 ±.006 (0.9 ±0.15) .240 ±.012 (6.1 ± 0.3) .264 ±.012 (6.7 ± 0.3) Tyco0595-Z View of the terminals (Bottom view) Ø .033 ±.002 (0.85 ±0.05) .033 ±.002 (0.85 ±0.06) 4 x .033 ±.002 (0.85 ±0.06) .030 ±.002 (0.75 ±0.06) .022 ±.002 (0.55 ±0.05) ECR2209-U Mounting holes View of the terminals (Bottom view) Grid 0.049 … 0.050" (1.25 … 1.27 mm) Ø .512 +.004 (1.3 +0.1) .056 ±.010 (1.42 ±0.25) .039 ±.018 (1 ±0.45) .091 max. (2.3 max.) .049 … .050 (1.25 … 1.27) .047 ±.016 (1.2 ±0.4) Tyco0596-8 101 Please observe the disclaimer. PCB relays Single relays Catalog 1308028 Issued 01-05 Mini power relay K (sealed) Dimensional drawing Sealed version .579 ±.012 (14.7 ±0.3) .665 ±.012 (16.9 ±0.3) Assembly and Nipp-off-pin positioning aid .756 ±.012 (19.2 ±0.3) The Nipp-off-pin may be removed after soldering and washing (for ventilation) .018 ±.016 (0.45 ±0.4) .012 ±.008 (0.3 ±0.2) .118 ±.012 *) (3 ±0.3) Terminals tinned *) additional tin tops max .039 inch (1 mm) Tyco1112-3 View of the terminals (Bottom view) .075 ±.008 (1.9 ±0.2) 2 x Ø .033 ±.002 (0.85 ±0.05) .181 ±.008 (4.6 ±0.2) Ø .079 ±.004 (Ø 2 ±0.1) .354 ±.008 (9 ±0.2) .033 ±.002 (0.85 ±0.06) .030 ±.002 (0.75 ±0.06) 4 x .022 ±.002 (0.55 ±0.05) .033 ±.002 (0.85 ±0.06) ECR2210-X Mounting holes View of the terminals (Bottom view) Grid 1.25 … 1.27 mm Ø .512 +.004 (1.3 +0.1) .049 … .050 (1.25 … 1.27) .094 ±.024 (2.4 ±0.6) ECR0598-P .106 ±.016 (2.7 ±0.4) 102 Please observe the disclaimer. PCB relays Single relays Catalog 1308028 Issued 01-05 Mini power relay K (open and sealed) Contact data Typical areas of application Contact configuration Make contact/ Form A Circuit symbol (see also Pin assignment) Resistive / inductive loads Changeover Double contact/ make contact/ Form C Form U Indicator lamps Make Double contact/ make contact/ Form A Form U 5 3 4 Rated voltage Rated current at 85 °C Contact material Max. switching voltage/power Max. switching current1) On2) Off Min. recommended load5) Voltage drop at 10 A (initial) for NC/NO contacts Mechanical endurance (without load) Electrical endurance (example of resistive load) 10 A 12 V 2x6A 5 A/10 A 5A AgNi0.15 2x5A AgSnO2 See load limit curve 60 A 20 A NC/NO 12 A/60 A 10 A/20 A 2 x 40 A 2 x 20 A 1 A at 5 V Typ. 50 mV, 300 mV max. Typ. 2 x 50 mV, 300 mV max. > 107 operations > 2 x 105 operations 10 A, 13.5 V 60 A3) 6A 120 A3) 12 A Typ. 150 mV, 300 mV max. > 1,5 x 106 operations up to 3 x 21 W > 1.5 x 106 operations up to 6 x 21 W The values apply to a resistive load or inductive load with suitable spark suppression. For a load current duration of maximum 3 s for a make/break ratio of 1:10. 3) Corresponds to the peak inrush current on initial actuation (cold filament). 4) At 50 % ON period 5) See chapter Diagnostics in our Application Recommendations on page 18. 1) 2) Load limit curve Tyco0626-Y Tyco Load limit curve 1 ^ = safe shutdown, connected as form X, load on pin 5 and 7 Load limit Load limi curve curve 1 1 Load limit Load limi curve 2 curve 2 Load limit Load3 limi curve Load limit curve 2 ^ = safe shutdown, no stationary arc / make contact Load limit curve 3 ^ = arc extinguishes during transit time (changeover contact) curve 3 Pin assignment (open and sealed) 1 make contact/ 1 form A 1 double make contact/ 1 form U 1 changeover contact/ 1 form C 103 Please observe the disclaimer. PCB relays Single relays Catalog 1308028 Issued 01-05 Mini power relay K (open and sealed) Coil data Available for nominal voltages 12, 24 V (other coils on request) 1.1 W 500 VACrms – 40 to + 85 °C Typ. 3 ms Typ. 1.5 ms Nominal power consumption of the unsuppressed coil at nominal voltage Test voltage winding/contact Maximum ambient temperature range1) Operate time at nominal voltage 2) Release time at nominal voltage See also operating voltage range diagram Measured at nominal voltage without coil suppression unit N.B. A low resistive suppression device in parallel to the relay coil increases the release time and reduces the lifetime caused by increased erosion and/or higher risk of contact tack welding. 1) 2) Operating voltage range Does not take into account the temperature rise due to the contact current E = pre-energization Mechanical data Enclosure Sealed Sealed relay is suitable for immersion cleaning of PCB assembly or conformal coating. Please refer to the Application Recommendations in this catalog. Operating conditions Temperature range, storage Test Climatic cycling with condensation1) Temperature cycling1) Damp heat1) constant Corrosive gas1) -40 °C to 155 °C Relevant standard EN ISO 6988 IEC 68-2-14 Testing as per Na Solderability IEC 68-2-3 Ca IEC 68-2-42 IEC 68-2-43 – IEC 68-2-6 (sine pulse form) acceleration, acc. to position IEC 68-2-27 (half-sine pulse form) acceleration IEC 68-2-20 Ta, Method 1 Resistance to soldering heat IEC 68-2-20 Tb, Method 1A Sealing1) Flammability IEC 68-2-17 UL94-HB Qc, Method 2 Vibration resistance Shock resistance 1) only sealed version 104 Please observe the disclaimer. Dimension 20 cycles 20 cycles Comments Storage 8/16 h – 40/+ 85 ˚C (dwell time 1 h) 56 days 10 days 10 days 10 … 200 Hz 23 … 35 g 4 … 6 ms 23 … 280 g Upper air temperature 55 °C No change in the switching state > 10 µs No change in the switching state > 10 µs Aging 3 (4 h/155 °C) Dewetting 10 s ± 1 s with thermal screen 1 min / 70 °C PCB relays Single relays Catalog 1308028 Issued 01-05 Mini power relay K (open and sealed) Ordering information Part numbers (see table below for coil data) Relay part number Tyco order number V23072-A1061-A303 V23072-A1062-A303 V23072-A1061-A308 V23072-A1062-A308 V23072-C1061-A302 V23072-C1062-A302 V23072-C1061-A303 V23072-C1062-A303 V23072-C1061-A308 V23072-C1062-A308 V23072-C1061-A402 V23072-C1061-A408 3-1393272-2 5-1393272-2 3-1393272-6 5-1393272-3 4-1393273-9 7-1393273-6 5-1393273-0 7-1393273-8 6-1393273-0 8-1393273-2 2-1416001-0 1-1416001-4 Contact arrangement Contact material Form C Form C Form U, X Form U, X Form A Form A Form C Form C Form U, X Form U, X Form A Form U, X AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgSnO2 AgSnO2 Enclosure Terminals Open Open Open Open Sealed Sealed Sealed Sealed Sealed Sealed Sealed Sealed Printed circuit Printed circuit Printed circuit Printed circuit Printed circuit Printed circuit Printed circuit Printed circuit Printed circuit Printed circuit Printed circuit Printed circuit Coil versions Coil data for Mini K Rated coil voltage (V) Coil resistance +/- 10% (Ω) Must operate voltage (V) Must release voltage (V) Open and sealed V23072-**061-**** V23072-**062-**** 12 24 130 520 6.9 14.1 1.2 2.4 1) Allowable overdrive 1) voltage (V) at 23 °C at 85 °C 19.2 38.4 14.9 29.8 Allowable overdrive is stated with no load applied and minimum coil resistance. Standard delivery packs (orders in multiples of delivery pack) Mini K open: Mini K sealed: 600 pieces 504 pieces 105 Please observe the disclaimer.