Nugget 30 V02 Series 5/2 and 5/3 Spool Valves Solenoid Actuated ∅4, ∅6 mm or M5 ● 266 litres/min from 10 mm body width ● Modular base system for DIN rail or surface mounting ● Multipole connection – ready for use ● Low power solenoids with built-in LED and surge suppression ● ∅63 mm bore cylinder capability ● Internal and external pilot versions Technical Data Medium: Compressed air, filtered to 5µm, lubricated and non-lubricated Operation: Spool valve, indirectly actuated Mounting: Through-holes in sub-base or to 35 mm DIN rail using modular base system Port Sizes: ∅4 mm or ∅6 mm interchangeable push-in connectors, M5 thread (∅8 mm or G1⁄8 supply and exhaust) Operating Pressure: Maximum 7 bar See individual details overleaf Flow Characteristics: Size ‘C’ ‘b’ ‘A’ l/min Cv Kv M5 0,73 0,401 2,93 177 0,18 0,16 ∅4 mm 0,65 0,447 2,61 158 0,16 0,14 ∅6 mm 1,10 0,401 4,40 266 0,27 0,23 Ambient Temperature: –20˚C to +50˚C *Consult our Technical Service for use below +2˚C Materials: Entirely non-corrodible. Aluminium and co-polymer bodies, aluminium spool, single base and rail bases, nitrile seals, stainless steel springs and yoke, reinforced co-polymer modular bases, nickel plated brass fittings. Ordering Information To order, quote model number and voltage code from tables overleaf, e.g. V025511A-B263A for a Solenoid Pilot Actuated Set-reset internal supply model fitted with a 24V d.c. coil. Order bases separately, e.g. M/P43149/4 for a 4 station rail base with M5 ports. 5/2 5/3 All ports blocked midposition 5/3 Centre, open exhaust mid-position 14 12 54 12 3 4/94 5.4.102.01 Nugget 30, V02 Series General Information Symbol 4 Model Solenoid Pilot Connection Operator MId-position Return Operating Pressure (bar) Pilot Pressure (bar) Weight (g) V025516A–B26*A V025516A–B24*A Internal Side plug Bottom plug Solenoid – Spring and Air 1,5 – 7 – 27,3 V025526A–B26*A V025526A–B24*A External Side plug Bottom plug Solenoid – Spring and Air –0,9 – 7 0,9 minimum 27,3 12 V025511A–B26*A V025511A–B24*A Internal Side plug Bottom plug Solenoid – Solenoid 1,5 – 7 – 40.8 12 V025522A–B26*A V025522A–B24*A External Side plug Bottom plug Solenoid – Solenoid –0,9 – 7 0,9 minimum 40.8 V025611A–B26*A V025611A–B24*A Internal Side plug Bottom plug Solenoid All ports blocked Solenoid 2–7 – 40.8 V025622A–B26*A V025622A–B24*A External Side plug Bottom plug Solenoid All ports blocked Solenoid –0,9 – 7 0,9 minimum 40.8 V025711A–B26*A V025711A–B24*A Internal Side plug Bottom plug Solenoid Centre, open exhaust Solenoid 2–7 – 40.8 V025722A–B26*A V025722A–B24*A External Side plug Bottom plug Solenoid Centre, open exhaust Solenoid –0,9 – 7 0,9 minimum 40.8 2 14 12 5 1 3 84 4 2 5 1 3 14 12 X 4 2 14 5 1 3 82 84 4 2 14 X 5 1 3 4 2 5 1 3 4 2 12 14 84 82 12 14 X 5 1 3 4 2 5 1 3 4 2 12 14 84 82 12 14 X 5 1 3 *Insert voltage code from table below. *Voltage Codes Electrical Details for Solenoid Operators Voltage 12V d.c. (optional) 24V d.c. (standard) Codes 2 3 Side plug electrical connection. Bottom plug electrical connection. Voltage Tolerances: Power: Power Indicator: Surge Suppressor: Manual Override: Insulation Class: Connection: ±10% rated voltage 1 W (24 V = 41 mA, 12 V = 83 mA) LED (red) Fly-wheel diode Push button, spring return with locking facility B Side or bottom plug connector. Only one plug needed for double solenoid, common –Ve* *‘D’ Sub-connector via multipole. Manifolds and Sub-bases Single Station Sub-base Multi-station Sub-base End Plate Sets Intermediate Base Separator Base M/P43149/1 – M/P43149/2 – 12 – V025516A–Q1308 internal pilot V025526A–Q1308 external pilot V025516A–Q1104, ∅4 mm V025516A–Q1106, ∅6 mm V025516A–Q1204, ∅4 mm V025516A–Q1206, ∅6 mm Tie Rod Kits Blanking Block (for Valve Islands) Blanking Plate (for Multi-station) DIN Mounting Rail Kits DIN Rail V025516A–Q1402 – Q1424 V025516A–Q1600 M/P43165 V025516A–Q1700 MP/43135/1 1 metre 5.4.102.02 4/94 Nugget 30, V02 Series V025516A and V025526A Models Single Solenoid Valves V025511A, V025522A, V025611A, V025622A, V025711A and V025722A Models Double Solenoid Valves 80 38 8 10 8 10 1 1 32 32 63 5 38 5 Either 3-wire plug in one side or two 2-wire plugs in both sides (1) Standard side plug position. (2) Standard bottom plug position. (3) Alternative electrical connection position. M/P43149/1 Single Station Sub-base M/P43149/2 – 12 Multi-station Sub-bases For valves with internal pilot supply only For valves with internal pilot supply only 36 10,5 ‘5’ ‘1’ 4,4 11 5,4 ‘3’ G1/8 ‘4’ ‘3’ 23 ‘2’ 30,5 ‘5’ 5,5 M5 15 20,6 ‘1’ 8,5 18,4 18 24 ±0,2 8,5 M5 x 0,8 24 12 3,3 5 ±0,2 14 ‘4’ 12 14 19,75 24,75 8 (n x 12) + 35,5 ‘4’ ‘4’ ‘4’ ‘4’ ‘4’ ‘2’ ‘2’ ‘2’ ‘2’ ‘2’ These sub-bases are supplied complete with gaskets. ‘2’ No. of stations 1 2 4 6 8 10 12 22,75 Type M/P43149/1 M/P43149/2 M/P43149/4 M/P43149/6 M/P43149/8 M/P43149/10 M/P43149/12 4,75 M5 x 0,8 30,4 39,5 4,75 5 4,3 16 7,5 n = Number of stations on manifold 4/94 5.4.102.03 Nugget 30, V02 Series Modular sub-base assemblies Intermediate Bases (A) C 4,5 1 Separator Bases (B) for dual supply Model Number: V025516A–Q1204 Type: Separator base complete with ∅4 mm push-in fittings Model Number: V025516A–Q1206 Type: Separator base complete with ∅6 mm push-in fittings Manifolds can be assembled with dual pressure supplies. A separator base V025516A–Q1204 (∅4 mm) or V025516A–Q1206 (∅6 mm) is required, replacing one of the Intermediate Bases. 64 80 4,5 4,5 58,5 A Model Number: V025516A–Q1104 Type: Complete with ∅4 mm push-in fittings Model Number: V025516A–Q1106 Type: Complete with ∅6 mm push-in fittings All Intermediate Bases are supplied with fittings, a base seal, an intermediate seal between bases and a fittings retaining plate. Fittings Cartridges are interchangeable between bases and sizes can be mixed. End Plate Sets (C) (n x 10,5) + 56 Set consists of 1 left hand and 1 right hand End Plate with push-in connectors as detailed below. Each End Plate features an inlet connection and a common silenced exhaust. Model Number: V025516A–Q1308 Type: Internal pilot supply. Complete with ∅8 mm push-in fittings and pilot connection plugs. Model Number: V025526A–Q1308 Type: External pilot supply. Complete with ∅8 mm push-in fittings and ∅4 mm push-in fittings for pilot connection. Multipole B 1 64 80 4,5 4,5 4,5 Tie Rod Kits Model Number: V025516A–Q14** Type: For 2 to 24 stations **Specify number of stations in manifold – 02 to 24 P1 9 P2 (n x 10,5) +56 9 n = number of stations 01 02 03 .. Left Built-up Modular Sub-base assemblies .. P1 .. .. .. P2 .. .. 24 Right V 0 2 X X X X X – X X X X X Multipole connection X No multipole A For 4 valves B For 8 valves C For 12 valves Cylinder ports and supply to pilots 2A ∅4 mm, internal supply 2B ∅4 mm, external supply 3A ∅6 mm, internal supply 3B ∅6 mm, external supply Number of stations 01 – 24 Dual supply Position for blanking base for simultaneous high and low pressure 5.4.102.04 Multipole connection X No multipole A For 4 valves B For 8 valves C For 12 valves Cylinder ports and supply to pilots XX Single pressure default 2A ∅4 mm, internal supply 2B ∅4 mm, external supply 3A ∅6 mm, internal supply 3B ∅6 mm, external supply Number of stations 01 – 23 Dual pressure XX Single pressure default 4/94 Nugget 30, V02 Series Multipole D Sub-connector harness and housing for sub-base assemblies Harness and housing 12 25 13 (12) 11 24 13 (11) 10 23 13 (10) 9 22 13 (9) 8 21 13 (8) 7 20 13 (7) 6 19 13 (6) 5 18 13 (5) (–ve) Common 4 17 13 (4) 3 16 13 (3) 2 15 13 (2) 1 14 13 (1) Station numbers Model Number: V025516A–Q1904 Type: For up to 4 stations Model Number: V025516A–Q1908 Type: For up to 8 stations Model Number: V025516A–Q1912 Type: For up to 12 stations For 13 to 24 stations use one harness at each end of the manifold. For Multipole connection use bottom plug versions of the valves. Only pin numbers 1 – 12 are used for Solenoid/Spring models. Station number 1 2 3 4 5 6 7 8 9 10 11 12 13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1 Multipole D Sub-connector Pin number near solenoid 1 2 3 4 5 6 7 8 9 10 11 12 Pin number far solenoid 14 15 16 17 18 19 20 21 22 23 24 25 Left Brown Orange Green Purple White Brown Orange Green Purple White Brown Orange Wire colour Centre Red Yellow Blue Grey Black Red Yellow Blue Grey Black Red Yellow Right (Com) Green Green Green Green Green Green Green Green Green Green Green Green D Sub-connector with cable Type: 25 pin D Sub-connector. Cable size 0,22 mm2 A 25 Model V025516A–Q2215 V025516A–Q2230 V025516A–Q2250 –ve Common A 13 Pin number 1 2 3 4 5 6 7 8 9 10 11 12 13 A metres 1,5 3,0 5,0 Wire colour Red Blue Green Yellow White Brown Violet Orange Pink Turquoise Grey Red/blue Black Pin number 14 15 16 17 18 19 20 21 22 23 24 25 Wire colour Green/red Yellow/red White/red Red/black Red/brown Yellow/blue White/blue Blue/black Orange/blue Yellow/green White/green Orange/green 25 12 24 11 23 10 22 9 21 8 20 7 19 D Sub-connector Ribbon Cable Type: 25 pin D Sub-connector. Cable size 0,08 mm2 6 18 5 17 4 16 Red 3 15 2 Model V025516A–Q4315 V025516A–Q4330 V025516A–Q4350 A metres 1,5 3,0 5,0 14 1 4/94 Pin number 1 Wire colour Red Pin number 2 – 25 Wire colour Grey 5.4.102.05 Nugget 30, V02 Series Plug Connectors with clip A Model Number: V025516A–Q20** Type: 2-wire negative common Model Number: V025516A–Q21** Type: 3-wire negative common Red +ve Black –ve Model V025516A–Q2003 V025516A–Q2010 V025516A–Q2103 V025516A–Q2110 V10175–K00 Connectors only (pack of 10) Red +ve A 300 1000 300 1000 – **Complete part number from table. A Red +ve Black –ve Common Blue +ve Red +ve DIN Mounting Rail Kits 10 M4 4 20,5 Model Number: V025516A–Q1700 Type: Kit for Modular bases to EN 50022 mounting rail 5 Accessories 2 11,5 26 Blanking Plate Model Number: M/P43165 Blanking Plate for blocking off unwanted stations on Multi-station sub-bases. Blanking Block Model Number: V025516A–Q1600 For blocking off unwanted Intermediate Base stations on Modular sub-bases 5.4.102.06 4/94 Nugget 30, V02 Series Accessories Fittings Cartridges ∅B ∅C A Model Number: 10X000004 ∅4 mm removable push-in fittings cartridge Model Number: 10X000006 ∅6 mm removable push-in fittings cartridge Model Number: 10X000008 ∅8 mm removable push-in fittings cartridge Model A B C 10X000004 19,9 9,9 4 10X000006 20,2 9,9 6 10X000008 20,2 13,9 8 Warning These products are intended for use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under ‘Technical Data’. Before using these products with fluids other than those specified, for non-industrial applications, life-support systems, or other applications not within published specifications, consult NORGREN MARTONAIR. Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes. The system designer is warned to consider the failure modes of all component parts used in fluid power systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such failure. System designers must provide a warning to end users in the system instructional manual if protection against a failure mode cannot be adequately provided. System designers and end users are cautioned to review specific warnings found in instruction sheets packed and shipped with these products. 4/94 5.4.102.07