CRD1601-120W
CS1601 120W, High-efficiency PFC + Fluorescent
Lamp Driver Reference Design
Features
General Description
Line Voltage Range: 108 to 305 VACrms
Output Voltage (Vlink): 460V
Rated Maximum Pin: 120W
Spread Spectrum Switching Frequency
The CRD1601-120W board demonstrates the performance of the CS1601 digital PFC controller in an
electronic ballast application. The CRD1601 uses a resonant second stage driver to power up to two T5
fluorescent lamps. The CRD1601 has been designed to
fit into a slimline T5 fluorescent electronic ballast formfactor.
Integrated Digital Feedback Control
Low Component Count
ORDERING INFORMATION
CRD1601-120W PFC Customer Reference Design
Actual Size:
356 mm x 27 mm
14.0 in x 1.07 in
www.cirrus.com
Copyright Cirrus Logic, Inc. 2011
(All Rights Reserved)
MAR ‘11
DS931RD3
CRD1601-120W
IMPORTANT SAFETY INSTRUCTIONS
Read and follow all safety instructions prior to using this demonstration board.
This Engineering Evaluation Unit or Demonstration Board must only be used for assessing IC performance in a
laboratory setting. This product is not intended for any other use or incorporation into products for sale.
This product must only be used by qualified technicians or professionals who are trained in the safety procedures
associated with the use of demonstration boards.
Risk of Electric Shock
•
The direct connection to the AC power line and the open and unprotected boards present a serious risk of electric
shock and can cause serious injury or death. Extreme caution needs to be exercised while handling this board.
•
Avoid contact with the exposed conductor or terminals of components on the board. High voltage is present on
exposed conductor and it may be present on terminals of any components directly or indirectly connected to the AC
line.
•
Dangerous voltages and/or currents may be internally generated and accessible at various points across the board.
•
Charged capacitors store high voltage, even after the circuit has been disconnected from the AC line.
•
Make sure that the power source is off before wiring any connection. Make sure that all connectors are well
connected before the power source is on.
•
Follow all laboratory safety procedures established by your employer and relevant safety regulations and guidelines,
such as the ones listed under, OSHA General Industry Regulations - Subpart S and NFPA 70E.
Suitable eye protection must be worn when working with or around demonstration boards. Always
comply with your employer’s policies regarding the use of personal protective equipment.
All components, heat sinks or metallic parts may be extremely hot to touch when electrically active.
Heatsinking is required for Q4 & Q5. The end product should use tar pitch or an equivalent compound for
this purpose. For lab evaluation purposes, a fan is recommended to provide adequate cooling.
Contacting Cirrus Logic Support
For all product questions and inquiries contact a Cirrus Logic Sales Representative. To find the one nearest to you
go to www.cirrus.com
IMPORTANT NOTICE
Cirrus Logic, Inc. and its subsidiaries ("Cirrus") believe that the information contained in this document is accurate and reliable. However, the information is subject
to change without notice and is provided "AS IS" without warranty of any kind (express or implied). Customers are advised to obtain the latest version of relevant
information to verify, before placing orders, that information being relied on is current and complete. All products are sold subject to the terms and conditions of sale
supplied at the time of order acknowledgment, including those pertaining to warranty, indemnification, and limitation of liability. No responsibility is assumed by Cirrus
for the use of this information, including use of this information as the basis for manufacture or sale of any items, or for infringement of patents or other rights of third
parties. This document is the property of Cirrus and by furnishing this information, Cirrus grants no license, express or implied under any patents, mask work rights,
copyrights, trademarks, trade secrets or other intellectual property rights. Cirrus owns the copyrights associated with the information contained herein and gives
consent for copies to be made of the information only for use within your organization with respect to Cirrus integrated circuits or other products of Cirrus. This consent does not extend to other copying such as copying for general distribution, advertising or promotional purposes, or for creating any work for resale.
CERTAIN APPLICATIONS USING SEMICONDUCTOR PRODUCTS MAY INVOLVE POTENTIAL RISKS OF DEATH, PERSONAL INJURY, OR SEVERE PROPERTY OR ENVIRONMENTAL DAMAGE ("CRITICAL APPLICATIONS"). CIRRUS PRODUCTS ARE NOT DESIGNED, AUTHORIZED OR WARRANTED FOR
USE IN PRODUCTS SURGICALLY IMPLANTED INTO THE BODY, AUTOMOTIVE SAFETY OR SECURITY DEVICES, LIFE SUPPORT PRODUCTS OR OTHER
CRITICAL APPLICATIONS. INCLUSION OF CIRRUS PRODUCTS IN SUCH APPLICATIONS IS UNDERSTOOD TO BE FULLY AT THE CUSTOMER'S RISK
AND CIRRUS DISCLAIMS AND MAKES NO WARRANTY, EXPRESS, STATUTORY OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE, WITH REGARD TO ANY CIRRUS PRODUCT THAT IS USED IN SUCH A MANNER. IF THE CUSTOMER
OR CUSTOMER'S CUSTOMER USES OR PERMITS THE USE OF CIRRUS PRODUCTS IN CRITICAL APPLICATIONS, CUSTOMER AGREES, BY SUCH USE,
TO FULLY INDEMNIFY CIRRUS, ITS OFFICERS, DIRECTORS, EMPLOYEES, DISTRIBUTORS AND OTHER AGENTS FROM ANY AND ALL LIABILITY, INCLUDING ATTORNEYS' FEES AND COSTS, THAT MAY RESULT FROM OR ARISE IN CONNECTION WITH THESE USES.
Cirrus Logic, Cirrus, and the Cirrus Logic logo designs are trademarks of Cirrus Logic, Inc. All other brand and product names in this document may be trademarks
or service marks of their respective owners.
2
DS931RD3
CRD1601-120W
1. INTRODUCTION
The CS1601 is a high-performance Variable Frequency Discontinuous Conduction Mode (VF-DCM), active Power Factor Correction (PFC) controller, optimized to deliver the lowest PFC system cost for electronic ballast applications. The CS1601 uses a digital control algorithm that is optimized for high efficiency
and near unity power factor over a wide input voltage range (108-305 VAC).
The CS1601 uses an adaptive digital control algorithm. Both the ON time and the switching frequency are
varied on a cycle-by-cycle basis over the entire AC line to achieve close to unity power factor. The variation in switching frequency also provides a spread frequency spectrum, thus minimizing the conducted
EMI filtering requirements.
The feedback loop is closed through an integrated digital control system within the IC. Protection features
such as overvoltage, overcurrent, overpower, open circuit, overtemperature, and brownout help protect
the device during abnormal transient conditions. Details of these features are provided in the CS1601 data
sheet.
The CRD1601-120W board demonstrates the performance of the CS1601 over a wide input voltage
range. This board has been designed to generate 460V from the PFC stage, which is then processed by
the resonant driver, to power up to two T5 lamps connected in series, for a total output of 108W.
Extreme caution needs to be exercised while handling this board. This board should be energized by
trained professionals only.
Terminal block J1 is used to connect the AC line. The lamp is connected to terminal J2 as shown in the
schematic.
J1
J2
AC Line
Input
Output
Terminals
Figure 1. Board Connections
DANGER
High Voltage Hazard
ONLY QUALIFIED PERSONNEL SHOULD HANDLE THE CRD1601-120W.
Warning:
Heatsinking is required for Q4 & Q5.
The end product should use tar pitch or an equivalent compound for this purpose.
For lab evaluation purposes, a fan is recommended to provide adequate cooling.
DS931RD3
3
3
2
RV1
S14K300
LINE
GROUND
NEUTRAL
3.15A
CHGND
C30
CER
2200PF
C33
CER
2200PF
L3
5mH
CHGND
C27
CER
2200PF
NO POP
C29
CER
2200PF
NO POP
600-00467-Z1
603-00467-Z1
240-00467-Z1
SJ61A3
422-00013-01
1. ALL RESISTOR VALUES ARE IN OHMS.
NOTES: UNLESS OTHERWISE SPECIFIED;
LBL SUBASSY PROD ID AND REV
STANDOFF-ADHESIVE-RUBBER-375x250-Z
PCB DWG-
ASSY DWG-
SCHEMATIC DWG
HARDWARE AND DOCUMENTATION
CHGND
J6
TERM BLK
1
F2
108-305 VAC
45 - 65 Hz
4
1
NO POP
L6
4mH
2
4
0.22uF
C8
R28
R29
1
1mH
L5
NO POP
NO POP
2
75
75
3
D3
GBU4J-BP
600V
1
4
+
2
3
1
3
2
GND
C31
PLYFLM
0.33uF
R12
MH1
C32
C0G
330pF
R1
1K
GND
1.15M
R34
1.15M
R33
1.15M
JMP6
1.5" JUMPER
L2
380uH
D4
FD1
1
MH2
FD2
1
MH3
FD3
1
MH4
C11
X7R
U1
2200pF
CS1601-FSZ
8
VDD
IFB
7
GD
STBY
6
GND
IAC
5
CS
ZCD
R10
17.8K
12
6
1
2
3
4
JMP10
1.0" WIRE JUMPER
10
9
GND
FOR USE BY TRAINED PROFESSIONALS ONLY
1
2
2
75V
LL4148
1
4
JMP9
1.5" JUMPER
DANGER! HIGH VOLTAGE! 460 VOLT
D
R4
24.9
20K
R2
S
3
GND
C5
X7R
4.7uF
1
R13
1.78K
R41
0.24
1W
NO POP
JMP8
1.6" JUMPER
Q1
STB13NM60N
C2
33pF
COG
D2
MURS360T3G
600V
2
SHEET TITLE:
DATE:
DRAWN BY:
C4
X7R
2200pF
GND
20
R14
01/07/2010
SIZE B
ENGINEER:
SHEET
GP
1
OF
2
CRD1601-120W PFC FOR FLUORESCENT BALLAST
GP
[2]
REV C
VDD_JMP
TYPICAL VLINK 460V
MAX DC LOAD 120 W
JMP2
0.800" WIRE JUMPER
1.15M
R37
1.15M
R36
1.15M
SCHEMATIC CRD1601-120W-Z
600-00467-Z1
C10
COG
1000pF
499
R32
DESCRIPTION:
PART #
R38
0.1
2W
C17
ELEC
47uF
250V
47uF
250V
C6
REPLACE OBSOLETE PART C13 WITH 011-00048-Z1
CHGD CIRRUS DEVICE FROM A1 TO A2
R35
COLIN LAMBERT
03/15/11
DARREN B.
03/15/11
R24
0
GP
01/14/11
GP
01/28/11
CHGD R32 TO 499 OHMS
VLINK_JMP [2]
GP
12/1/10
GP
01/14/11
A. GARZA
01/28/11
LAYOUT CHANGE TO ELIMINATE FLICKER
SCHEMATIC CHANGE TO IMPROVE PERFORMANCE
GP
08/10/2010
CHK BY/DATE
A. GARZA
12/1/10
INC BY/DATE
GP
08/10/2010
DESCRIPTION
INITIAL DESIGN
R39
R40
0.1
0.24
2W
1W
NO POP NO POP
G
1
2
C
1
ECO839
D1
B2
ECO825
1N4006G-T
2
B
B1
ECO807
A
REV
ECO820
ECO#
CRD1601-120W
2. SCHEMATIC
DS931RD3
VCC
GND
Z3
GND
C1
X7R
0.33UF
1
1N5244B
14V
C3
X7R
0.33UF
GND
2
R5
1
5
R19
33.2k
CT
U2
Z2
GND
61.9k
R17
C21
COG
100pF
GND
GND_JMP
9
12
6
11
10
8
GND
GND
C23
X7R
0.056UF
15
CSP
16
CSN
FVDD
ACM
GL
SH
GH
PCS
GND
R21
8.06k
221k
GND
R27
150
49.9
R26
Z13
200V
ES1D
2
R25
S
D
S
D
3
2
3
2
GND_JMP
C24
X7R
6800pF
JMP4
1.3" JUMPER
G
1
G
1
GND
R22
3
Q5
SPP04N60C3
GND_JMP
C28
B32612
4.7nF
R7
330K
R23
3
[2]
VLINK
R3
2
GND
C9
X7R
5600pF
C19
X7R
1000pF
VLINK
TEST-POINT-BLACK-Z
TP1
NO POP
Q4
SPP04N60C3
TP2
NO POP
TEST-POINT-BLACK-Z
JMP1
2.7" WIRE JUMPER
GND_JMP
C25
X7R
0.33UF
2
R11
R20
8.25k
R16
C26
X7R
0.10uF
C18
X7R
0.068UF
1
VLINK_JMP
JMP5
[1]
Z1
1N4148W
2
0.750" WIRE JUMPER
GND
C20
X7R
0.022UF
GND
R18
8.25k
GND
JMP3
0.750" WIRE JUMPER
C22
X7R
0.22UF
1
1N4148W
UBA2014T_N1-518_SOIC16-Z
GND
33
IREF
4
CSW
2
LVS
13
CF
3
TYPICAL VLINK 460V
MAX DC LOAD 120 W
7
VDD
14
VREF
2
1
2
Z16
FOR USE BY TRAINED PROFESSIONALS ONLY
C13
CER
270pF
2
1
1
2
Z14
1N4148W
0
2
1
DS931RD3
[2]
BZV55-B15-115
15V
DANGER! HIGH VOLTAGE! 460 VOLT
0.1uF
C16
POLY
1N4148W
Z9
R30
9
2
7
T1
0.15uF
PLYFLM
GND_JMP
C15
CER
330Pf
C7
C12
VDD_JMP
0.15uF
PLYFLM
0.15uF
PLYFLM
[1]
01/07/2010
SIZE B
SHEET
PFC FOR FLUORESCENT BALLAST
600-00467-Z1
C14
GND_JMP
SHEET TITLE:
DATE:
5
6
3
10
TSD-2709
PART #
R8
330K
JMP7
1.25" WIRE JUMPER
J2
2
OF
2
REV C
6 POS TRMBLK
6
5
4
3
2
1
CRD1601-120W
5
6
A
A
A
A
050-00050-Z1
050-00039-Z1
040-00127-Z1
050-00047-Z1
304-00001-Z1
071-00108-Z1
071-00082-Z1
030-00010-Z1
020-06310-Z1
020-06347-Z1
020-06337-Z1
021-00544-Z1
031-00052-Z1
020-06390-Z1
020-06356-Z1
020-06391-Z1
020-06324-Z1
020-06343-Z1
020-06345-Z1
020-06346-Z1
020-06342-Z1
020-06344-Z1
021-06319-Z1
020-02273-Z1
020-02467-Z1
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
070-00132-Z1
070-00166-Z1
070-00157-Z1
070-00001-Z1
180-00022-Z1
110-00321-Z1
110-00301-Z1
080-00013-Z1
26
27
28
29
30
31
32
33
Rev
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Cirrus P/N
001-10235-Z1
001-05280-Z1
001-06276-Z1
001-10233-Z1
012-00186-Z1
013-00037-Z1
011-00064-Z1
001-06516-Z1
001-06036-Z1
011-00048-Z1
011-00046-Z1
013-00027-Z1
001-06838-Z1
011-00045-Z1
001-06709-Z1
001-05542-Z1
001-06948-Z1
001-06821-Z1
001-06548-Z1
001-10225-Z1
011-00049-Z1
013-00026-Z1
011-00049-Z1
013-00034-Z1
011-00059-Z1
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CIRRUS LOGIC
CRD1601-120W_REV_C
SPCR STANDOFF 4-40 THR .875L AL NPb
TRAN MOSFET nCH 11A 600V NPb D2PAK
TRAN MOSFET nCH 69W NPb TO220-3
RES 1K 1/4W ± 1% METAL FILM NPb AXL
RES 20K OHM 1/4W ±1% NPb 1206 FILM
RES 2.00 OHM 1/4W ±1% NPb 1206
RES 24.9 OHM 1/4W ±1% NPb 1206 FILM
RES 33 OHM 1/4W ±5% NPb 1206 FILM
RES 330K OHM 1/4W ±5% CARFL NPb AXL
RES 17.8K OHM 1/4W ±1% NPb 1206
RES 1.15M OHM 1/4W ±1% NPb 1206
RES 1.78K OHM 1/4W ±1% NPb 1206
RES 20 OHM 1/4W ±1% NPb 1206 FILM
RES 8.25K OHM 1/4W ±1% NPb 1206
RES 61.9K OHM 1/4W ±1% NPb 1206
RES 33.2K OHM 1/4W ±1% NPb 1206
RES 221K OHM 1/4W ±1% NPb 1206 FILM
RES 8.06K OHM 1/4W ±1% NPb 1206
RES 3 OHM 1/2W ±5% NPb 1210 FILM
RES 0 OHM 1/4W NPb 1206 FILM
RES 49.9 OHM 1/4W ±1% NPb 1206 FILM
XFMR 380uH 10% .265O NPb TH
XFMR 5mH 1:1 1500Vrms 4PIN NPb TH
IND 1mH 1.3A ±15% TOR VERT NPb TH
XFMR COMMON MODE CHOKE 1.3 A TH NPb
DIODE RECT 800V 1A 200mA NPb DO-41
DIODE RECT 600V 4A ULT FST NPb SMC
DIODE RECT BRIDGE 600V 4A NPb GBU
DIODE SS 75V 500mW NPb SOD80
FUSE 3.15A TLAG IEC NPb SHORT TR5
CON TERM BLK 6X1 FML RA GRN NPb TH
CON 3POS TERM BLK 5.08mm SPR NPb RA
WIRE 24 AWG SOLID PVC INS BLK NPb
Description
CAP 0.33uF ±10% 50V X7R NPb 1206
CAP 33pF ±5% 50V C0G NPb 1206
CAP 2200pF ±10% 50V X7R NPb 1206
CAP 4.7uF ±20% 25V X7R NPb 1206
CAP 47UF ±20% 250V ELEC NPb RAD
CAP 0.15uF ±10% 250V POLY NPb RAD
CAP 0.22uF ±20% 330V PLY FLM NPb TH
CAP 5600pF ±10% 50V X7R NPb 1206
CAP 1000pF ±10% 50V C0G NPb 1206
CAP 270pF ±10% 1kV CER NPb RAD
CAP 330pF ±10% 2kV CER NPb RAD
CAP 0.1uF ±10% 630V POLY NPb RAD
CAP 0.068uF ±10% 50V X7R NPb 1206
CAP 1000PF ±10% 500V X7R NPb RAD
CAP 0.022uF ±5% 50V X7R NPb 1206
CAP 100pF ±5% 50V C0G NPb 1206
CAP 0.22uF ±10% 50V X7R NPb 1206
CAP 0.056uF ±10% 50V X7R NPb 1206
CAP 6800pF ±10% 50V X7R NPb 1206
CAP 0.10uF 10% 25V X7RLESR NPb 0603
CAP 2200pF ±20% DISC 500V RAD NPb
CAP 4.7nF ±5% 1600V POLY NPb RAD
CAP 2200pF ±20% DISC 500V RAD NPb
CAP 0.33uF ±10% 630V POLY NPb RAD
CAP 330pF ±5% 100V C0G C315 NPb TH
0
1
2
1
1
3
1
1
2
1
6
1
1
2
1
1
1
1
2
2
1
1
1
1
0
1
1
1
1
1
1
1
10
Qty
3
1
2
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
1
2
1
1
MH1 MH2 MH3 MH4
Q1
Q4 Q5
R1
R2
R3 R11 R25
R4
R5
R7 R8
R10
R12 R33 R34 R35 R36 R37
R13
R14
R16 R18
R17
R19
R20
R21
R22 R23
R24 R30
R26
D1
D2
D3
D4
F2
J2
J6
JMP1 JMP2 JMP3 JMP4 JMP5 JMP6 JMP7
JMP8 JMP9 JMP10
L2
L3
L5
L6
Reference Designator
C1 C3 C25
C2
C4 C11
C5
C6 C17
C7 C12 C14
C8
C9
C10
C13
C15
C16
C18
C19
C20
C21
C22
C23
C24
C26
C27 C29
C28
C30 C33
C31
C32
KEYSTONE
ST MICROELECTRONICS
INFINEON
VISHAY
DALE
DALE
DALE
DALE
PANASONIC
DALE
DALE
DALE
DALE
DALE
DALE
DALE
DALE
DALE
PANASONIC
DALE
DALE
RENCO
PREMIER MAGNETICS
BOURNS
RENCO
DIODES INC
ON SEMICONDUCTOR
MICRO COMMERCIAL CO
DIODES INC
LITTLE FUSE
PHOENIX CONTACT
WEIDMULLER
ALPHA WIRE COMPANY
MFG
KEMET
KEMET
KEMET
TDK
NICHICON
EPCOS
EPCOS
KEMET
KEMET
TDK
TDK
PANASONIC
KEMET
VISHAY/SPRAGUE
KEMET
KEMET
KEMET
KEMET
KEMET
MURATA
VISHAY
EPCOS
VISHAY
PANASONIC
KEMET
BILL OF MATERIAL (Page 1 of 2)
1809
STB13NM60N
SPP04N60C3
CCF551K00FKE36
CRCW120620K0FKEA
CRCW12062R00FKEA
CRCW120624R9FKEA
CRCW120633R0JNEA
ERD-S2TJ334V
CRCW120617K8FKEA
CRCW12061M15FKEA
CRCW12061K78FKEA
CRCW120620R0FKEA
CRCW12068K25FKEA
CRCW120661K9FKEA
CRCW120633K2FKEA
CRCW1206221KFKEA
CRCW12068K06FKEA
ERJ14YJ3R0U
CRCW12060000Z0EA
CRCW120649R9FKEA
RLCS-1005
TSD-2796
2124-V-RC
RL-4400-2-4.00
1N4006G-T
MURS360T3G
GBU4J-BP
LL4148
37213150411
1727052
1716030000
3050/1 BK005
MFG P/N
C1206C334K5RAC
C1206C330J5GAC
C1206C222K5RAC
C3216X7R1E475M
UVZ2E470MHD
B32529C3154K
B32912B3224M
C1206C562K5RAC
C1206C102K5GAC
CK45-R3AD271K-NR
CK45-R3DD331K-NR
ECQE6104KF
C1206C683K5RAC
562R5TSD10
C1206C223J5RAC
C1206C101J5GAC
C1206C224K5RAC
C1206C563K5RAC
C1206C682K5RAC
GRM188R71E104KA01D
VY1222M47Y5UQ63V0
B32612A1472J008
VY1222M47Y5UQ63V0
ECQE6334KF
C315C331J1G5CA
INSTALL RUBBER FEET SJ61A3
NO POP
SEE ASSY DWG FOR LENGTH
FORM LEADS TO MATCH LAYOUT
NO POP
ECO0839
ECO0839
Notes
CRD1601-120W
3. BILL OF MATERIALS
DS931RD3
Item
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
Cirrus P/N
020-02520-Z1
020-02488-Z1
020-02581-Z1
030-00091-Z1
030-00091-Z1
020-06372-Z1
036-00015-Z1
050-00042-Z1
110-00045-Z1
065-00331-Z3
060-00477-Z1
305-00005-Z1
070-00007-Z1
070-00194-Z1
070-00196-Z1
070-00195-Z1
603-00467-Z1
422-00013-01
240-00467-Z1
600-00467-Z1
CIRRUS LOGIC
CRD1601-120W_REV_C
Rev
A
A
A
A
A
A
A
A
A
A2
A
A
A
A
A
A
C
C
C
C
Description
RES 150 OHM 1/4W ±1% NPb 1206 FILM
RES 75 OHM 1/4W ±1% NPb 1206 FILM
RES 499 OHM 1/4W ±1% NPb 1206 FILM
RES 0.1 OHM 2W ±1% WW NPb AXL
RES 0.1 OHM 2W ±1% WW NPb AXL
RES 0.24 OHM 1W ±1% NPb 2512
VARISTOR 470V RMS 14MM NPb RAD
XFMR 1.3mH 2000Vac 10PIN NPb TH
CON TEST PT .1"CTR TIN PLAT NPb BLK
IC CRUS LPWR FACTOR CORR NPb SOIC8
IC CNTL BALLAST 600V NPB SOIC16
FEET PROT ADH BACK .375x.25 BLK NPb
DIODE FAST SW 75V 350mW NPb SOD123
DIODE ZEN 14V 15OHM 500mW NPb DO-35
DIODE RECT 200V 1A SMA NPb DO-214AC
DIODE ZENER 500mW 15V 8.5mA MINIMLF
ASSY DWG CRD1601-120W-Z-NPb
LBL SUBASSY PRODUCT ID AND REV
PCB CRD1601-120W-Z-NPb
SCHEM CRD1601-120W-Z-NPb
Qty
1
0
1
1
0
0
1
1
0
1
1
4
4
1
1
1
REF
1
REF
REF
Reference Designator
R27
R28 R29
R32
R38
R39
R40 R41
RV1
T1
TP1 TP2
U1
U2
XMH1 XMH2 XMH3 XMH4
Z1 Z2 Z9 Z14
Z3
Z13
Z16
MFG
DALE
DALE
DALE
VISHAY
VISHAY
PANASONIC
EPCOS
PREMEIR
KEYSTONE
CIRRUS LOGIC
NXP
3M
DIODES INC
FAIRCHILD SEMICONDUCTOR
TAIWAN SEMICONDUCTOR
NXP
CIRRUS LOGIC
CIRRUS LOGIC
CIRRUS LOGIC
CIRRUS LOGIC
BILL OF MATERIAL (Page 2 of 2)
MFG P/N
CRCW1206150RFKEA
CRCW120675R0FKEA
CRCW1206499RFKEA
G003R1000FE7080
G003R1000FE7080
ERJ1TRQFR24U
S14K300
TSD-2709
5001
CS1601-FSZ/A2
UBA2014T/N1,518
SJ61A3
1N4148W-7-F
1N5244B
ES1D
BZV55-B15,115
603-00467-Z1
422-00013-01
240-00467-Z1
600-00467-Z1
DS931RD3
ECO0820/0825/0839
SEE ASSEMBLY DRAWING
NO POP
ECO0839
NO POP
NO POP
NO POP
ECO0825
Notes
CRD1601-120W
7
8
Figure 3. Silkscreen (Top)
Figure 2. Solder Mask (Top)
CRD1601-120W
4. BOARD LAYOUT
DS931RD3
DS931RD3
Figure 7. Solder Mask (Bottom)
Figure 6. Silkscreen (Bottom)
Figure 5. Solder Paste Mask (Bottom)
Figure 4. Circuit Routing (Bottom)
CRD1601-120W
9
CRD1601-120W
5. PERFORMANCE PLOTS
1.00
Power Factor
.99
.98
.97
.96
.95
100
120
140
160
180
200
220
240
260
280
300
280
300
Input Voltage (VAC)
Figure 8. Power Factor vs. AC Input Voltage
10%
9%
8%
7%
THD
6%
5%
4%
3%
2%
1%
0%
100
120
140
160
180
200
220
240
260
Input Voltage (VAC)
Figure 9. THD vs. AC Input Voltage
10
DS931RD3
CRD1601-120W
120
118
116
Input Power (W)
114
112
110
108
106
104
102
100
100
120
140
160
180
200
220
240
260
280
300
Input Voltage (VAC)
Figure 10. Input Power vs. AC Input Voltage
DS931RD3
11
CRD1601-120W
6. REVISION HISTORY
Revision
12
Date
Changes
RD1
FEB 2011
Initial Release.
RD2
FEB 2011
Minor BOM & schematic change to eliminate possible flicker.
RD3
MAR 2011
Updated BOM, Schematic, and layers to rev C (rev A2 Cirrus device).
DS931RD3