Two-Hand Control Devices Zero-Force Touch Buttons 800Z General Purpose Specifications Standards EN574, EN954-1, IEC/EN60947-5-1, IEC/EN60204-1 cULus, C-Tick, and CE marked for all applicable directives Approvals Power Supply Description The general purpose Bulletin 800Z Zero-Force Touch Buttons are designed for use by machine control systems requiring the use of two hands. An interlinked sensor surface weaves two capacitive sensors in offset planes for superior product sensitivity. The 800Z touch buttons are ergonomically designed for ease of operation. No force is required to operate the switch; simply touching the surface of the switch will initiate an output. The 800Z can detect the hand though most industrial gloves. Relay Output Transistor Output Power Consumption Relay Output Transistor Output Outputs Relay Output Transistor Output Output Ratings Relay Output Transistor Output Min. Switched Current/ Voltage (Relay Output) Pollution Degree Operating Temperature Humidity Enclosure Protection Features • • • • Zero Force to operate Ergonomic design EMC protection Diagnostic LEDs 1.44W, 19.2VA 100mA at 24V DC = 2.23W (no load) 1 N.O. & 1 N.C. PNP or NPN See Load Life Curves 150mA 8mA/5V DC 2 -25°C to +55°C (-13° to +131°F) 95% RH IP66 (NEMA 4/4X/13), 1200 psi washdown Material Housing/Guard Valox 357 Gaskets BUNA-N Relay Contacts AgSnO Any position 5 wire (single common) 4 wire (single common) The contour of the 800Z touch buttons serves two purposes; it easily conforms to the shape of the hand while helping prevent defeatability when two-hand control is needed. Two bi-coloured diagnostic LEDs provide guidance during operation. The power/fault LED blinks at different rates to provide diagnostic information to the user. The 800Z detects the presence of a hand during power-up, noise, and conductive film build-up over time. 10-40V DC, 20-30V AC, or 85-264V AC 10-30V DC Mounting Cable Electrical Life EM-Relay inductive load See Load Life Curves Vibration 1.5mm (0.06in) 10-55Hz Shock 100g,11ms half-sine Load Life Curves for General Purpose Product Line Relay Output—Maximum DC Load Breaking Capacity Relay Output—Electrical Endurance 300 10 250V AC 200 6 10 Operations DC Voltage 100 Resistive Load 50 40 30 cosϕ = 1 cosϕ = 0.7 cosϕ = 0.4 5 10 20 10 0.1 0.2 0.5 1 2 DC Current (A) 11-2 5 10 20 104 0 1 2 3 4 5 Switching Current (A) 6 7 8 Two-Hand Control Devices Zero-Force Touch Buttons 800Z General Purpose Product Selection Mounting Hole Size Catalogue Number Input Voltage Range and Output Type Guard 6ft Cabled—5-Wire 800Z-GF3065 No Guard 800Z-GF3065B Black Guard 30.5 mm Mounting Hole 800Z-GL3065 No Guard 10...40V DC and 20...30V AC Input Relay Output 800Z-GL3065B Black Guard 800Z-GF2065 No Guard 85...264V AC Input Relay Output 800Z-GF2065B Black Guard 22.5 mm Mounting Hole 800Z-GL2065 No Guard 10...40V DC and 20...30V AC Input Relay Output 800Z-GL2065B Black Guard Recommended standard cordset, 2m (6.5ft). See pages 15-12 and 15-10 for additional lengths.. 5-Pin Mini QD 5-Pin Micro QD 800Z-GF3Q5 800Z-GF3Q5B 800Z-GL3Q5 800Z-GL3Q5B 85...264V AC Input Relay Output 800Z-GF2Q5 800Z-GF2Q5B 800Z-GL2Q5 800Z-GL2Q5B 889D-F5AC-2 889N-F5AE-6F Use the configurator below to build an 800Z touch button to suit your application. 800Z – G L 3 065 B a b c d e a c d Input Voltage and Output Type Electrical Connection Guard Option Code L Description Relay Output Input: 10...40V DC and 20...30V AC Output: Relay Code Q4 064 Description Sinking/Sourcing Output ➊ 4-Pin QD 6 ft (1.8 m) Cabled F Input: 85...264V AC Output: Relay 124 12 ft (3.6 m) Cabled 244 N P Transistor Output 10...30V DC; NPN (Sinking) Output 10...30V DC; PNP (Sourcing) Output 24 ft (7.2 m) Cabled Relay Output ➋ Code Description Blank B Y No Guard Black Guard Yellow Guard e Kit Option ➌ Code Description Q5 5-Pin QD Blank No Kit b 065 1.8m (6ft) Cabled K1 24V AC/DC Relay Kit Mounting Hole Size 125 245 3.6m (12ft) Cabled 7.2m (24ft) Cabled K2 K3 120V AC Relay Kit 240V AC Relay Kit Code Description 2 3 22.5mm (0.88in) 30.5mm (1.20in) ➊ These devices are transistor outputs. ➋ These devices have separate N.O. and N.C. output relays with a shared common. ➌ Safety relays should be used in two-hand control applications. Kits not available for solid-state (transistor output) devices. Kits include two identical touch buttons and one MSR125HP safety relay with removeable terminals. 11-3 Two-Hand Control Devices Zero-Force Touch Buttons 800Z General Purpose Accessories Colour Catalogue Number Yellow 800Z-G3AG1 Black 800Z-G3AG2 Mounting Ring Nut for 22.5mm holes. Used on 22.5mm devices. Plastic 800Z-G2AH1 Mounting Ring Nut for 30.5mm holes. Used on 30.5mm devices. Plastic 800Z-G3AH1 57mm (2.25in) Extension 60-2681 29mm (1.15in) Extension 60-2439 Shiny Metal 800E-AHA1 Black Metal 800E-AHA2 Description These guards prevent accidental activation of the touch button surface and protect it from damage. Can be used for both the 22.5mm and 30.5mm mounting products. Guards Plastic Mounting Kit Plastic Mounting Kit 30.5mm Swivel/Tilt Mounting Assembly This bracket allows you to orient the touch button in any position. It can be mounted on any vertical or horizontal surface. Compatible with 30.5mm mounting only. Swivel Assembly 30.5mm to 22.5mm Hole Size Adaptor This adaptor allows a 22.5mm push button operator to be installed in a panel with existing 30.5mm mounting holes. Adaptor 11-4 Two-Hand Control Devices Zero-Force Touch Buttons 800Z General Purpose Approximate Dimensions—mm (inches) 40.9 (1.61) 48.3 (1.90) 69.9 (2.75) 22mm Version Micro Quick Disconnect 35.1 (1.38) 40.9 (1.61) 30mm Version Mini Quick Disconnect 56.9 (2.24) 129.3 (5.09) 110.3 (4.34) 40.9 (1.61) 22mm Version 39.4 (1.55) 22.4 (0.88) Cable 129.3 (5.09) General Purpose with Guards 40.9 (1.61) 30mm Version 22.4 (0.88) Cable General Purpose Typical Wiring Diagram Electrical Connections: 10...40V DC and 20...30V AC Input Voltage (Relay Output); 85...264V AC Input Voltage (Relay Output) Note: Separate N.O. and N.C. output relays with shared common. Black (N.O.) White (N.C.) Gray (Common) Brown (+) L1 Blue (-) L2 5 Conductor Cabled (Relay Output) for 800Z-GL_ _ _ Electrical Connections: 10...30V DC Input Voltage (Transistor Output); 150mA max. per circuit output (+) (+) (-) (-) Brown (+) Blue (-) Black (N.O.) Load White (N.C.) Load Brown (+) Blue (-) Load Black (N.O.) White (N.C.) Load 4 Conductor Cabled Sinking (NPN) 4 Conductor Cabled Sourcing (NPN) Applications Details LED Blink Rate ** ** ** *** *** *** Diagnostic Power Up Noise Detection **** **** **** Margin Detection Description Device touched during power-up. Device will resume 10 seconds after removal of hand. Device detected an unacceptable level of noise (>20V/m). Device will resume once noise subsides. A conductive film is building up on the sensing surface. Device will resume once cleared. 11-5