ALS42 Series • • • • • RoHS 105°C Compliant Case Sizes and Terminals for the Asian Market Long Life, 9000 hours at 105°C (Ur, Ir applied) High ripple current Excellent surge voltage capability Optimized designs available on request application Basic design Smoothing, energy storage, or pulse operation in telecommunication demanding power supplies, process control, AC-motor control, traction and welding. The ALS42/43 series of screw terminal capacitors feature the same high ripple currents and long life characteristics as the ALS32/33 series but can operate at higher temperatures. They are similarly suited for high reliability and long life applications such as frequency converters, UPS systems and switch mode power supplies, but the extended temperature range allows increased ripple currents at lower temperatures. Specification Standards IEC 60384-4 Long Life Grade 40/105/56, Capacitance range 1000 – 15000 µF Capacitance tolerance –20 to +20% Rated voltage UR 350 – 450 VDC Surge voltage US 1.10 x UR (for UR > 350 VDC) Surge voltage USS (Short duration) UR 350 400 415 450 Leakage current IL = 0.003 x CR x UR (µA) or 6mA whichever is the smaller. Note, CR is in µF. Test Condition: < 30s surge, 1000 cycles @ 105°C USS 500 520 530 550 Operational life time +105°C, UR , IR������������ Can Diameter 36 51 63.5 77, 90 +105°C, UR Can Diameter 36 51 63.5 77, 90 Test Condition: < 500ms surge, 100 cycles @ 20°C Test Condition: UR, 5mins., 20°C End of Life requirement: 6000 hrs 7000 hrs 8000 hrs 9000 hrs ∆C/C ESR IL 10000 hrs 11000 hrs 13000 hrs 15000 hrs Shelf Life 2000 hrs at 0V +85°C, or 30000 hrs at 0V +40°C Temperature range –40 to +105°C (Operating) -55°C to +105°C (Storage) < ±10% < 2 x initial ESR value < initial specified limit ALS42 105°c Specification Terminal styles A T (measured from deck surface) Terminal styles A (ø36mm only), C DT DT Safety Vent Insulating Disk “+” SIGN Z S S TD V V Fig. 1 ØD TD M L H Lt Fig. 2 ALS42 Clamp Mounting ALS43 Stud Mounting Terminals options Terminal Style A A C Case Diameter Thread Availability 35 mm only M5 51, 63.5, 76 & 90 mm M5 63.5, 76 & 90 mm M6 Height T mm ±0.8 Diameter DT mm ±0.5 Flats Z mm 7.14 5.5 5.5 8 13 13 - 10 - Thread depth Drawing TD mm (min.) 10 10 10 Fig.2 Fig.1 Fig.2 Terminations Aluminium inserts with M5 threads as standard, max. torque 2NM. Optional M6 threaded inserts have a max. torque 4NM. Max. torque for stud mounting M8:4NM and M12:8NM. Dimensions table ALS42 (sleeved) mm CASE D D CODE unsleeved sleeved ±0.8 ±0.8 D2C D2L D3C D3L D4C D4L D5C D5L K2C K2L K3C K3L K4C KJA K4L K5C K5L L3C L3L L4C LJA L4L L5C L5L L5R L7L N3L N4C NJA N4L N5C N5L N5R N6L N7L N8L Q5R Q6L Q7L Q8L 34.9 34.9 34.9 34.9 34.9 34.9 34.9 34.9 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 50.8 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 76.2 88.9 88.9 88.9 88.9 35.3 35.3 35.3 35.3 35.3 35.3 35.3 35.3 51.2 51.2 51.2 51.2 51.2 51.2 51.2 51.2 51.2 63.9 63.9 63.9 63.9 63.9 63.9 63.9 63.9 63.9 76.6 76.6 76.6 76.6 76.6 76.6 76.6 76.6 76.6 76.6 90 90 90 90 L unsleeved ±1.6 L sleeved ±1.6 LT sleeved ±1 54.0 66.7 79.4 92.1 104.8 117.5 130.2 142.9 54.0 66.7 79.4 92.1 104.8 114.3 117.5 130.2 142.9 79.4 92.1 104.8 114.3 117.5 130.2 142.9 149.2 193.7 92.1 104.8 114.3 117.5 130.2 142.9 149.2 168.3 193.7 219.1 149.2 168.3 193.7 219.1 55.1 67.8 80.5 93.2 105.9 118.6 131.3 144.0 55.1 67.8 80.5 93.2 105.9 115.4 118.6 131.3 144.0 80.5 93.2 105.9 115.4 118.6 131.3 144.0 150.4 194.8 93.2 105.9 115.4 118.6 131.3 144.0 150.4 169.4 194.8 220.2 150.4 169.4 194.8 220.2 61.5 74.5 87.5 100.5 112.5 125.5 138.5 151.5 60.0 73.0 86.0 98.0 111.0 119.0 124.0 136.0 149.0 84.0 97.0 110.0 119.0 123.0 135.0 148.0 154.0 198.0 97.0 110.0 119.0 123.0 135.0 148.0 154.0 173.0 198.0 224.0 154.0 173.0 198.0 224.0 S ±0.5 12.8 12.8 12.8 12.8 12.8 12.8 12.8 12.8 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 T ±0.8 7.14 7.14 7.14 7.14 7.14 7.14 7.14 7.14 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 V 8 8 8 8 8 8 8 8 13.7 13.7 13.7 13.7 13.7 13.7 13.7 13.7 13.7 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 15.8 19 19 19 19 19 19 19 19 19 19 25 25 25 25 M H THREAD ±1 M8 M8 M8 M8 M8 M8 M8 M8 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 12 12 12 12 12 12 12 12 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 MOUNTING CLIP WEIGHT grams V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V3/H2/UTE2736 V4/UTE2737 V4/UTE2737 V4/UTE2737 V4/UTE2737 V4/UTE2737 V4/UTE2737 V4/UTE2737 V4/UTE2737 V4/UTE2737 V8 V8 V8 V8 V8 V8 V8 V8 V8 V11 V11 V11 V11 V11 V11 V11 V11 V11 V11 V90 V90 V90 V90 80 95 115 130 150 165 185 205 165 200 240 275 315 340 350 385 425 370 430 485 535 545 600 660 690 890 615 700 770 780 865 950 990 1115 1280 1450 1360 1520 1870 2000 BHC and Evox Rifa Electrolytic Capacitors 83 ALS42 105°c Article table ALS42 (105°C) Cap (µF) Nominal Case Size mm D x L ESR (mW) at 25°C 120 Hz Ripple current (A) at 105°C 20 kHz Type number 120 Hz 20 kHz 5.0 5.3 6.2 6.6 8.3 9.6 11.2 12.5 13.5 13.5 14.9 15.0 16.5 20.9 21.5 26.5 31.8 9.9 10.1 11.3 11.2 14.8 16.5 18.9 19.7 20.8 20.0 23.4 20.8 22.5 29.5 28.4 35.9 41.3 ALS42A102K3C350 ALS42A122K3C350 ALS42A152K3L350 ALS42A182K3L350 ALS42A222K5C350 ALS42A272L3L350 ALS42A332LJA350 ALS42A392L5C350 ALS42A472L5R350 ALS42A472NJA350 ALS42A562L7L350 ALS42A562N5C350 ALS42A682N5R350 ALS42A822Q5R350 ALS42A103Q5R350 ALS42A123Q7L350 ALS42A153Q8L350 5.2 5.9 7.1 8.0 9.3 10.8 12.3 13.1 13.1 14.4 14.6 15.2 16.1 20.4 20.9 25.9 30.9 10.1 11.2 13.4 14.8 16.4 18.9 20.0 20.7 19.9 23.1 20.6 23.0 22.3 29.3 28.1 35.8 41.2 ALS42A102K3C400 ALS42A122K3L400 ALS42A152KJA400 ALS42A182K5C400 ALS42A222L3L400 ALS42A272LJA400 ALS42A332L5C400 ALS42A392L5R400 ALS42A392NJA400 ALS42A472L7L400 ALS42A472N5C400 ALS42A562L7L400 ALS42A562N5R400 ALS42A682Q5R400 ALS42A822Q5R400 ALS42A103Q7L400 ALS42A123Q8L400 5.3 6.0 7.2 8.2 9.4 11.0 13.7 13.2 14.6 14.7 15.4 16.1 20.4 20.9 25.9 30.9 10.1 10.9 13.5 14.8 16.1 18.6 22.1 19.5 20.6 23.1 22.9 22.3 29.3 28.1 35.8 41.2 ALS42A102K3C415 ALS42A122K3L415 ALS42A152KJA415 ALS42A182K5C415 ALS42A222L3L415 ALS42A272LJA415 ALS42A392L5R415 ALS42A392NJA415 ALS42A472N5C415 ALS42A472L7L415 ALS42A562L7L415 ALS42A562N5R415 ALS42A682Q5R415 ALS42A822Q5R415 ALS42A103Q7L415 ALS42A123Q8L415 350 VDC (UR ) 1000 1200 1500 1800 2200 2700 3300 3900 4700 4700 5600 5600 6800 8200 10000 12000 15000 1000 1200 1500 1800 2200 2700 3300 3900 3900 4700 4700 5600 5600 6800 8200 10000 12000 51 x 80 51 x 80 51 x 93 51 x 93 51 x 131 63.5 x 93 63.5 x 115 63.5 x 131 63.5 x 150 77 x 115 63.5 x 194 77 x 131 77 x 150 90 x 150 90 x 150 90 x 194 90 x 220 121 103 81 70 58 48 39 36 31 30 24 28 24 18 16 14 12 78 67 53 46 38 32 26 25 22 21 17 21 18 13 12 10 9 400 VDC (UR ) 51 x 80 51 x 93 51 x115 51 x 131 63.5 x 93 63.5 x 115 63.5 x 131 63.5 x 150 77 x 115 63.5 x 194 77 x 131 63.5 x 194 77 x 150 90 x 150 90 x 150 90 x 194 90 x 220 103 87 70 59 49 40 33 31 31 25 29 22 24 18 16 14 12 65 55 44 37 31 26 22 21 21 17 20 15 17 12 12 10 9 415 VDC (UR ) 1000 1200 1500 1800 2200 2700 3900 3900 4700 4700 5600 5600 6800 8200 10000 12000 51 x 80 51 x 93 51 x 115 51 x 131 63.5 x 93 63.5 x 115 63.5 x 150 77 x 115 77 x 131 63.5 x 194 63.5 x 194 77 x 150 90 x 150 90 x 150 90 x 194 90 x 220 98 87 66 56 49 40 29 31 29 24 21 24 18 16 14 12 61 57 42 35 32 27 19 21 20 16 15 17 12 12 10 9 Mounting Style 2=plain or 3=stud Termination Style A,C ** ALS42 105°c Article table als42 (105°C) Cap (µF) Nominal Case Size mm D x L ESR (mW) at 25°C 120 Hz Ripple current (A) at 105°C 20 kHz 120 Hz 20 kHz 5.8 6.8 7.8 9.0 10.5 12.2 12.3 13.2 14.0 14.2 15.8 19.5 19.8 24.3 25.4 30.4 11.2 13.4 14.8 16.4 18.9 21.5 20.3 22.1 21.4 23.3 22.2 28.3 28.8 36.2 35.7 41.2 Type number 450 VDC (UR ) 1000 1200 1500 1800 2200 2700 2700 3300 3300 3900 4700 5600 5600 6800 8200 10000 51 x 93 51 x 115 51 x 131 63.5 x 93 63.5 x 115 63.5 x 131 77 x 115 63.5 x 150 77 x 131 63.5 x 194 77 x 150 77 x 194 90 x 150 90 x 194 90 x 194 90 x 220 89 73 60 51 42 34 36 30 31 25 25 19 20 16 14 12 54 44 37 31 26 21 23 20 20 16 17 13 14 11 10 9 ALS42A102K3L450 ALS42A122KJA450 ALS42A152K5C450 ALS42A182L3L450 ALS42A222LJA450 ALS42A272L5C450 ALS42A272NJA450 ALS42A332L5R450 ALS42A332N5C450 ALS42A392L7L450 ALS42A472N5R450 ALS42A562N7L450 ALS42A562Q5R450 ALS42A682Q7L450 ALS42A822Q7L450 ALS42A103Q8L450 Mounting Style 2=plain or 3=stud Termination Style A,C operational data Operational Lifetime Please see separate BHC application notes TD003 for calculating operational life expectancy under customer specific conditions. ** Reliability The failure rate is derived from our periodic test results. The failure rate (λR) is therefore only given at test temperature for life tests. An estimation is also given at 40°C. The expected failure rate for this capacitor range is based on our periodic test results for capacitors with structural similarity. Failure rate is frequently quoted in FIT (Failures In Time) where 1 FIT = 1 x 10-9 failures per hour. Failure rates include both catastrophic and parametric failures Ta Failure rate per hour 85°C 40°C 220 FIT 10 FIT Mechanical data Mounting position The capacitor can be mounted in any position so long as the safety vent can operate. It is possible for some electrolyte to be expelled. As this is a conducting liquid, suitable precautions should be instigated by the system designer to avoid secondary short circuits. The capacitors are designed to be mounted in free air and are not suitable for submersion in liquid. Vibration 10Hz to 55Hz at 0.75mm or 10g for 3x2hrs duration. Except 220mm long cans 10Hz to 55Hz at 0.35mm or 5g for 3x0.5hrs duration. Insulating resistance > 100 Mohms at 100V d.c., across insulating sleeve. Voltage proof > 2500V d.c., across insulating sleeve. Safety vent A safety vent for over pressure is featured on terminal deck. This is in the form of a rubber plug designed to relieve build up of internal pressure due to over stress or catastrophic failure. BHC and Evox Rifa Electrolytic Capacitors 85