AZ AZ2500 60 AMP LATCHING POWER RELAY FEATURES • • • • • • Low cost 60 Amp switching Heavy loads to 15000 VA 4 kV dielectric Epoxy sealed construction available UL, CUR file E43203 CONTACTS GENERAL DATA Arrangement SPST (1 Form A) Ratings Resistive load: Life Expectancy Mechanical Electrical Minimum operations 1 x 106 1 x 105 at 40 A 250 VAC Res. Max. switched power: 15000 VA Max. switched current: 60 A Max. switched voltage: 400 VAC Set and Reset Pulse Duration 50 ms minimum 60 A at 250 VAC, 6k cycles, General Use 50 A at 250 VAC, 10k cycles, General Use 40 A at 250 VAC, 100k cycles, General Use Set Time (typical) 20 ms at nominal coil voltage Reset Time (typical) 20 ms at nominal coil voltage Material Silver cadmium oxide or silver tin oxide Dielectric Strength 4000 Vrms coil to contact (at sea level for 1 min.) 1500 Vrms between open contacts Resistance < 50 milliohms initially (24 V, 1 A voltage drop method) Rated Load UL, CUR COIL Insulation Resistance 1000 megohms min. at 20°C, 500 VDC, 50% RH Creepage Distance 8 mm Ambient Temperature Operating Storage At nominal coil voltage -40°C (-40°F) to 70°C (158°F) -40°C (-40°F) to 105°C (221°F) Vibration 0.062" DA at 10–55 Hz Power At Pickup Voltage (typical) Temperature 666 mW single coil 1.3 W dual coil Shock Operating 20 g, 11 ms, 1/2 sine (no false operation) Non-Operating 100 g, 11 ms, 1/2 sine (no damage) Max. 105°C (221°F) NOTES 1. All values at 20°C (68°F). 2. Relay may pull in with less than “Must Operate” value. Enclosure P.B.T. polyester Terminals Tinned copper alloy P. C. (coil), heavy tabs (power) Max. Solder Temp. 270°C (518°F) Max. Solder Time 5 seconds Weight 33 grams 3. Specifications subject to change without notice. 4. Allow suitable slack on leads when wiring, and do not subject the terminals to excessive force. 10/26/06W AZ AZ2500 RELAY ORDERING DATA COIL SPECIFICATIONS -Standard Single Coil - Termination Style 1 ORDER NUMBER* Nominal Coil Must Operate Max. Continuous Coil Resistance VDC VDC VDC [1] ± 10% 5 4.0 6.5 24 6 4.8 7.8 35 9 7.2 11.7 80 12 9.6 15.6 145 24 19.2 31.2 575 48 38.4 62.4 2270 * Add suffix “K” for Coil Termination Style 2. For silver tin oxide contacts change “1A” to “1AE.” Unsealed AZ2500P1–1A–5D AZ2500P1–1A–6D AZ2500P1–1A–9D AZ2500P1–1A–12D AZ2500P1–1A–24D AZ2500P1–1A–48D COIL SPECIFICATIONS -Standard Dual Coil Sealed AZ2500P1–-1A–5DE AZ2500P1–-1A–6DE AZ2500P1–-1A–9DE AZ2500P1–-1A–12DE AZ2500P1–-1A–24DE AZ2500P1–-1A–48DE ORDER NUMBER* Nominal Coil Must Operate Max. Continuous Coil Resistance Unsealed VDC VDC VDC [1] ± 10% 5 4.0 6.5 12 AZ2500P2–1A–5D 6 4.8 7.8 17.5 AZ2500P2–1A–6D 9 7.2 11.7 40 AZ2500P2–1A–9D 12 9.6 15.6 72 AZ2500P2–1A–12D 24 19.2 31.2 285 AZ2500P2–1A–24D 48 38.4 62.4 1135 AZ2500P2–1A–48D NOTE: Relays may be ordered with twisted copper wire terminations (Styles A-K) as shown below. Contact factory for ordering [1] max. continuous voltage should not be applied for more than 30 seconds. * For silver tin oxide contacts change “1A” to “1AE.” Sealed AZ2500P2–-1A–5DE AZ2500P2–-1A–6DE AZ2500P2–-1A–9DE AZ2500P2–-1A–12DE AZ2500P2–-1A–24DE AZ2500P2–-1A–48DE information. MECHANICAL DATA Outline Dimensions PC Board Layout .751 [19.08] 1.51 MAX [38.25] 1.000 [25.4] .850 [21.59] .751 [19.08] .751 [19.08] 3-Ø.047 [Ø1.20] 1.000 [25.4] 1.000 [25.4] .850 [21.59] 3-Ø.047 [Ø1.20] .115 [2.93] 1.20 MAX [30.25] .200 [5.08] .105 [2.67] AZ2500P1-Style 1 .200 [5.08] .105 [2.67] .105 [2.67] AZ2500P2 AZ2500P1-Style 2 (Bottom View) .031 .346 [8.80] 4-Ø.047 [Ø1.20] .115 [2.93] .115 [2.93] .315 .039 Wiring Diagram 2x Ø.138 [Ø3.50] .364MAX .640MAX [16.25] [9.25] + - Set coil (Contact close) .142 [3.60] Reset polarity Set polarity Set polarity 0.025X0.025 [0.64X0.64] - + + - - + Reset polarity AZ2500P1-Style 1 AZ2500P1-Style 2 + Reset coil (Contact open) - + AZ2500P2 Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 10/26/06W AZ AZ2500 Weld style of twisted copper wire (A to K) A F C B G H K D E Notes: Weld figures for AZ2500 with twisted copper wire. Please show welding style (A to K) and the length of wires when ordering. Please note the length of each wire from left to right if the length is different. 10/26/06W