FlexTC - Ironwood Electronics

A Technological Breakthrough
Fluid Free Operation
Fast Thermal Cycling 50°C/min
Compact & Portable Design
No Compressed Air Required
Ultra Quiet Operation 40dBA
Low Cost of Ownership
Flex TC
BENCHTOP TEMPERATURE FORCING SYSTEM
FOR THERMAL CYCLING OF DUT’S FROM -55C° TO +250C°
and testing laboratories, semiconductor
startups and fabless companies.
FlexTC provides a reliable self-contained
system that is compact and extremely
economical to own and operate. The system
requires a 10A wall outlet and clean dry
air or nitrogen for frost and humidity free
operation. For additional flexibility the
system can be controlled remotely through
Developed for Laboratory Environments
the Ethernet communication port.
Experienced thermal engineers designed
FlexTC to meet the stringent standards Fast & Powerful Cooling Capacity
required for failure analysis or device FlexTC offers unmatched cooling speed and
characterization within vertically integrated capacity achieving -40°C within 2 minutes. In
semiconductor companies, chip debugging addition, this is the only system robust and
powerful enough to cool high power devices.
FlexTC stimulates DUT’s to the desired
temperature by direct conduction between
the thermal head’s plunger and the DUT.
FlexTC can then maintain that temperature
for an extended period of time.
Benefits of Fluid Free Operation
One of the biggest advantages of FlexTC is
its fluid free operation. By eliminating the
coolant fluid you eliminate any risk of fluid
leaks that would severally damage expensive
test equipment located anywhere near the
spill.
Features
Temperature range of -55°C to +250°C
Compact Footprint – Fits easily on a bench top
Self-Contained – No external chiller and no compressed air required
Rapid Temperature Cycling Rates (50°C/min Max, not on the entire range)
Fluid-Free Operation
Low cost of ownership
Maintenance-Free system
Environmentally Friendly Operation
ESD-SAFE
Integrates into production test handlers
Tcase and embedded thermal diode temperature sensing
Ethernet (TCP/IP) Remote Interface
Suitable for testing soldered devices and devices in sockets
Integrates with every existing socket on the market
Packages Supported:
•BGA •FCBGA •LGA •QFN •QFP
Very convenient and compact.
•CSP •WLCSP •Bare Die and more
(FlexTC operating in a customer’s lab)
Specifications
System General Maximum Temperature
Minimum Temperature
Temperature Accuracy
Typical Transition Rates
Temperature Sensor
Remote Interface Ports
System Indicators and Fail-safes
Operating Units
DUT Pressure Force
DUT Dimensions
DB Rating
MTBF
250 °C
-55°C
< 0.2° C
25°C to -40°C in, < 2 minutes
Tcase PT100 Thermisor/ K-type thermocouple/
Thermal-Diode through the Ethernet or Analog ports
Ethernet (TCP / IP)
Thermal head overtemperature, Fans operation,
Cooling units operation,
°C
2 - 100 Kg / Force
≤ 2 x 2 mm
40 d BA
70,000hr
Mechanical Dimensions System Enclosure mm / (inch)
System Weight
Thermal Head (mm)
Thermal Head Hose
L 420 (16.5) x W 320 (12.5) x H 220 (8.5)
22 KG
80mm Diameter
2 meter (6.5ft )standard/ 3 meter (10ft) max.
System Requirments
Electrical
Ambient Temperature
Ambient Humidity
100/115/120/220/230/240 VAC ±10%
50/60 Hz, single phase, 10A Max.
5°C to 35 °C (40 to 95°F)
20% to 95% RH
Operator Interface
FlexTC is operated by a robust PLC, controlled by a full color 7” touch-screen with a menu driven graphical user interface
that is intuitive and easy-to-use.
-30-+20
10-60
50-100
90-140
20.0
15.0
10.0
5.0
0.0
-5.0
-10.0
-15.0
-20.0
-25.0
-30.0
01:00:14
9/3/2010
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USER
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SYSTEM
TC control
01:02:14
9/3/2010
Temp Graph
Temperature set points
Preset temperature key buttons
Ramp/Soak/Cycle profile programming, save & upload
Ramp rate increment controls
Stand-by operation mode
Temperature is displayed and recorded
Temperature overshooting control
LabVIEW/C++/MATLAB /Visual Basic /Perl / Tickle command interfaces
Software screen temperature graph
Thermal head interface options
FlexTC creates a direct mechanical contact with the DUT using one of the following interface options:
1. Custom Adaptor plate - for sockets and soldered device applications
2. Universal Adaptor plate - for sockets and soldered device applications
3. Thermocouple inserted Lids - for sockets applications
4. Open Frame thermal lids - for sockets and soldered device applications
5. Boom Stand Arm - For soldered device applications
Universal adapter plate attched to board
6. Pneumatic Head Assembly - for sockets applications
7. FlexTC ready sockets - eliminates the need for a mechanical Interface, consult with your sockets manufacturer
Interchangeable Device Plungers
Device Plungers are installed in the FlexTC thermal head by operators in the field , their selection determines the temperature
range and the cooling power performances of the FlexTC. Device plungers are constructed of Nickel-plated copper.
PN#
Temp Range
*Thermal Load (Watt)
MDDT-485
-55C to +155C
21Watt @ -40C
MDDT-486
-45C to +155C
45watt @ -30C
MDDT-488
Up to +250C
DUT Dimensions
≤ 2 x 2 mm
≤ 2 x 2 mm
≤ 2 x 2 mm
*Thermal Load = Device Power Dissipation + Board Thermal Mass + Purge influences
Inserting device plunger
into thermal head
Humidity and Frost Free Control
The FlexTC thermal head includes nozzles for dry air or dry nitrogen purging
Purging is software controlled via the access line on the rear back panel
A constant flow creates a frost and humidity free shield around the DUT
Flow is diverted away from the test area to avoid unwanted thermal losses
Back panel purge inlet
Device plunger