THERMATEL® TDF/TSF - Magnetrol International

THERMATEL®
TDF/TSF
Thermal
dispersion switch
The Thermatel® is an uncomplicated, and versatile switch
for gaseous and liquid flow, level or interface control.
Detection is accomplished by sensing changes in the heat
transfer characteristics of the media.
The Thermatel® has no moving parts and is easy to install
and adjust, providing reliable, low maintenance performance
in the most demanding applications.
For FLOW / LEVEL / INTERFACE applications
F E AT U R E S
Electronics
* Simple, trouble-free operation with no moving parts
and solid state electronics.
* Excellent for interface and extreme low flow
applications.
* Monitor level, flow and interface control in liquid
applications and flow control in gaseous applications
with the same sensor.
* Suitable for corrosive and harsh environments with all
wetted parts of 316L SST, Hastelloy C or Monel.
* Manual self-test of electronics.
* Easy to install at any angle vertically/horizontally.
* Suited for high viscosity and aerated fluids.
* Hot tap available (consult factory).
Sensors
* Standard twin tip sensor:
- Corrosive resistant materials
- Pressures to 207 bar (3000 psi)
- Optional mini sensor fits directly in
1⁄2" “T” piece.
Standard
spherical tip sensor:
*
- General purpose service
- 3A sanitary design available
- Stainless steel only.
* High temperature sensor:
- Temperatures up to +450 °C (+850 °F)
- Pressures up to 413 bar (6000 psi)
- Twin Tip Style
* Low flow body sensor
- Flow rates of 0,3 liters/hour (8 quarts/day) to
113,5 liters/hour (0.08 to 30 gph)
- 1⁄4" and 1⁄2" connections
- Suitable for chemical feed pumps
* Mini sensor
- Fits directly in 1/2", 3/4" or 1" “T”-piece
- Twin tip design
Twin tip type sensor
with threaded connection
ATEX
Low Flow Body
ATEX
Spherical type sensor
General purpose
A G E N C Y A P P R O VA L S
Agency
ATEX
Approvals
ATEX II 2G EEx d II C T4/T5,
explosion proof for zone “1”
ATEX II 1/2G EEx d + ib, d[ib] II C T4/T5,
explosion proof for zone “0”
FM/CSA➀
Non Incendive / Explosion proof
GOST/
Russian Authorisation Standards
GOSGORTECHNADZOR➀
➀ Consult factory for proper partnumbers
A P P L I C AT I O N S
• Chemical
• Petroleum
• Pharmaceutical
• Food
• Metal
• Paper
Worldwide level and flow solutions
P R I N C I P L E O F O P E R AT I O N
The Thermatel switch consists of a sensing assembly
mounted integrally to the electronics or with a remote
mounted sensor which may be located up to 150 m (500 ft)
away from the electronics.
The sensing assembly contains 2 miniature RTD
(Resistance Temperature Detector) tightly encased within a
316L stainless steel, Hastelloy C or Monel tube.
®
The first RTD (unheated) provides a reference temperature
of the process conditions.
The second RTD is internally heated to establish a temperature differential above the process temperature. The cooling effect on the heated RTD, caused by the presence of
flow or level, decreases the differential temperature
between the two RTD's. The change in differential temperature is then converted to the actuation of the alarm or control relay.
Flow
Level
No Flow/Low Flow
In the absence of flow/low flow,
the self-heated sensor creates a
temperature differential between
the two sensors.
Low Level
In the absence of media, the
self-heated sensor tip creates a
temperature differential
between the two sensors.
Flow
As media flows increases across
the sensing assembly, heat is
dissipated and temperature differential decreases .
High Level
As media contacts the
sensing assembly, heat
is absorbed by the fluid,
decreasing the temperature differential.
A P P L I C AT I O N S F L O W
A P P L I C AT I O N S L E V E L S W I T C H
Thermatel® TDF/TSF switches may be installed in a variety
of flow applications as shown in the illustration below.
Flow/No Flow can be detected in an input line to a primary
tank, or in an output line. They may be installed for overflow
detection in a pipe connected to an overflow tank or
installed in a drain line for Wet/Dry indication. In addition,
due to the capability to detect liquids or gases, the
Thermatel® flow switch may be installed in a gas vent to
detect off-gas from the primary tank.
Thermatel® series TDF/TSF switches can be installed in a
variety of level applications as shown in the illustration
below. High or low level alarm applications can be installed
in either vertical or horizontal mountings.
Sensors are available in lengths from 50 to 3300 mm
(2" to 130") for a wide variety of applications.
Flow/No flow
Off gas
Input line
High level alarm
Low level alarm
Gas vent
Switch at set flow rate
Output line
Overflow
Output line
Low Flow Body
Interface
Additive flow
Overflow
tank
Overflow
tank
Primary tank
Pump protection
Leak detection
- Liquid or Gas flow detection
- Maintain a minimum flow rate
- Pump protection
- Cooling air/water
- Detect presence of flow
- Relief valves
- Flare lines
2
- High level
- Low level
- Interface between different medias
- Oil/water
- Liquid/solids
- Suitable for any liquid level detection including:
- High viscosity
- High solids content
- Aeration
- Foam
- Insensitive to dielectric, specific grafity, viscosity
- Sanitary applications
EXPEDITE SHIP PLAN (ESP)
Several Thermatel switches are available for quick shipment, within max. 3 weeks after factory receipt of purchase order,
through the Expedite Ship Plan (ESP).
Models covered by ESP service are conveniently colour coded in the selection data charts.
To take advantage of ESP, simply match the colour coded model number codes (standard dimensions apply).
ESP service may not apply to orders of ten units or more. Contact your local representative for lead times on larger volume
orders, as well as other products and options.
S E L E C T I O N D ATA
A complete Thermatel® system consists of:
1. THERMATEL® electronics including sensor housing for remote mount units
2. Connecting cable (only applicable for remote mount units)
3. THERMATEL® sensor (see pages 5, 6 and 7)
4. Mounting flanges (only if required)
5. Optional: hot tap process connection, consult factory for details
6. Optional: factory calibration, consult factory for details
FACTORY CALIBRATION
Thermatel Flow Switch may be ordered, factory calibrated to alarm at a specified point. Also, a complete set point curve may
be obtained from the factory to permit field modification of alarm point. Contact the factory for details.
1. Order code for Thermatel® ELECTRONICS (Dimensions - see page 9)
T D F
T S F
Thermatel® - standard electronics for flow, level and interface
Thermatel® - electronics with selftest for flow, level and interface
- suited for explosion proof zone 1 and 0
- suited for explosion proof zone 1
RELAY OUTPUT – For TDF electronics
1
3
2
4
8 A SPDT relay
5 A DPDT relay
- suited for explosion proof zone 1
- suited for explosion proof zone 1 and 0
RELAY OUTPUT – For TSF electronics
8 A DPDT relay
5 A DPDT relay, hermetically sealed relay for use in extreme corrosive environments
INPUT POWER
1
240 V AC
2
224 V DC
0
120 V AC
0
2
MOUNTING CONFIGURATION
Integral mount
Remote mount units (bracket and sensor housing included)
Note: for proces temperatures above +120° C (+250° F): Select a sensor with heat extension with integral
mount electronics or select a standard sensor with remote mount electronics
HOUSING – ATEX (IP 65), explosion proof housings
V
W
6
E
0
Dual
Dual
Single
3/4" NPT cable entry, anti corrosive coated cast aluminium
M20 x 1.5 cable entry, anti corrosive coated cast aluminium
3/4" NPT cable entry, cast stainless steel
HOUSING – GENERAL PURPOSE (IP 66)
Dual
3/4" NPT cable entry, anti corrosive coated cast aluminium
0 0
complete order code for Thermatel® ELECTRONICS
2. Order code for connecting cable (standard instrument cable) – consult factory for explosion proof cable
0 0 3 - 1 5 0 From 3 m (10') min. to 150 m (500') max. Specify in increments of 1 m (3.28')
0 3 7
3 1 9 8
complete order code for connecting cable
3
TWO SENSOR TIP DESIGNS
Twin tip
Spherical tip
HIGH LEVEL/HIGH FLOW
Twin tip
VOLTAGE
Thermatel offers two sensor tip designs: the sensor twin tip
and the unique spherical tip. Both designs have similar
operating ranges. Response time to a change in flow is
depicted for both tips in the chart at right.
RESPONSE TIME: SPHERICAL TIP
VERSUS TWIN TIP
Spherical tip
Twin tip
Spherical tip
The spherical tip is recommended for all types of applications: general purpose, high viscosity and applications where
buildup can occur.
Use
Spherical Tip
General purpose
For
High viscosity
Medium adhesivity Coating
Process connection:
Thread
3/4"
Response Time
Both sensors detect flow or level at approximately the same
rate. However, the spherical tip responds faster to a loss of
flow or a dry condition.
Twin Tip
General purpose
Corrosive material
Mild coating
High Temperature
High temperatures
High pressures
Mild coating
Low Flow Body
Mini Sensor
Mild coating
Mild coating
3/4"
1/4", 1/2"
1/4", 1/2"
1/2"
Low flow detection Flow detection
ANSI, DIN, sanitary
3/4" NPT,
1" BSP/NPT
ANSI, DIN, sanitary
Maximum temperature
+200 °C (+390 °F)
+200 °C (+390 °F)
+450 °C (+850 °F)
+120 °C (+250 °F)
+120 °C (+250 °F)
Maximum pressure
41 bar (600 psi)
207 bar (3000 psi)
413 bar (6000 psi)
400 bar (5800 psi)
207 bar (3000 psi)
Probe length
5 to 330 cm
5 to 330 cm
5 to 90 cm
Not applicable
3 to 330 cm
Flange
NPT, 1" BSP/NPT
LOW LEVEL/LOW FLOW
NPT, 1" BSP/NPT
NPT, 3/4" NPT,
1" NPT fits directly
in “T” piece
NPT
BSP
ANSI, DIN
P R E S S U R E / T E M P E R AT U R E R AT I N G
50
5 cm
from 6 to 330 cm
41 bar
40
300
30
207 bar
200
28 bar
157 bar
100
124 bar
20
113 bar
°C
20
40
60
80
100
120
140
160
180
200
bar
bar
10
°C 20
40
60
80
100
120
140
160
180
Standard Spherical Probe (TMA/TMB)
Standard Twin Tip Probe (TMC/TMD)
DIMENSIONS IN MM (INCHES)
Standard: 55 (2.18)
With heat extension: 223 (8.78)
Standard: 44 (1.57)
With heat extension: 223 (8.78)
Process
connection
Insertion
length ➀
NPT connection
Insertion
length ➁
BSP connection
22 ø (0.87)
Threaded sensor
4
Insertion
length ➀
➀ Insertion length: 50 to 3300 mm in
10 mm increments (2" to 130"). Consult
factory for longer lengths.
➁ Insertion length: 80 to 3300 mm in
10 mm increments (3" to 130"). Consult
factory for longer lengths.
22 ø (0.87)
Flanged sensor
200
S E L E C T I O N D A T A ( C O N T. )
3. Order code for TDF/TSF Thermatel® STANDARD SENSOR FOR FLOW / LEVEL / INTERFACE
BASIC MODEL NUMBER – SENSOR
T
T
T
T
M
M
M
M
A
B
C
D
Standard
Standard
Standard
Standard
spherical tip
spherical tip - with heat extension
twin tip
twin tip - with heat extension
max
max
max
max
120
200
120
200
°C
°C
°C
°C
(250
(390
(250
(390
°F)
°F)
°F)
°F)
/
/
/
/
max
max
max
max
41
41
207
207
bar
bar
bar
bar
( 600
( 600
(3000
(3000
psi)
psi)
psi)➀
psi)➀
➀ Extended length: max 124 bar (1800 psi)
MATERIAL OF CONSTRUCTION FOR SENSOR AND PROCESS CONNECTION
A
B
C
316/316 L (1.4401/1.4404) stainless steel
Hastelloy C (2.4819) - only available for twin tip sensors (TMC/TMD)
Monel (2.4360) - only available for twin tip sensors (TMC/TMD)
PROCESS CONNECTION SIZE
1 1
2 1
2 2
2 P
Threaded
Threaded
Threaded
Threaded
3/4" NPT
1" NPT
G1 (1" BSP)
G1 A (BSP) – compatible with sanitary weld flange
ANSI FLANGED
2
2
2
3
3
3
4
4
4
3
4
5
3
4
5
3
4
5
1"
1"
1"
1 1/2"
1 1/2"
1 1/2"
2"
2"
2"
150
300
600
150
300
600
150
300
600
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
lbs
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
ANSI
RF
RF
RF
RF
RF
RF
RF
RF
RF
flange
flange
flange
flange
flange
flange
flange
flange
flange
DIN FLANGED
B
B
B
C
C
C
D
D
D
D
A
B
C
A
B
C
A
B
D
E
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
25
25
25
40
40
40
50
50
50
50
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
16
25/40
64/100
16
25/40
64/100
16
25/40
64
100
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
Form
Form
Form
Form
Form
Form
Form
Form
Form
Form
B
B
E
B
B
E
B
B
E
E
SANITARY FLANGED – AVAILABLE FOR TMA/TMB SENSORS in 316/316L (1.4401/1.4404)
3
4
B
C
D
T
T
S
S
S
1" and 1 1/2"
2"
DIN 11.851
DIN 11.851
DIN 11.851
3A compatible
3A compatible
DN 25
DN 40
DN 50
V
B
D
V
V
N
N
N
Varivent
NEUMO Bio Control®
NEUMO Bio Control®
NEUMO Bio Control®
DN 65
D 25
D 50
D 65
INSERTION LENGTH – SPECIFY FOR INCREMENTS OF 10 mm (0.39")
0 0 5
0 0 8
3 3 0
T M
0
Minimum length 50 mm (2")
Minimum length 80 mm (3") – sensors with BSP (G1) connection
Maximum length 3300 mm (130")
complete order code for TDF/TSF Thermatel® STANDARD SENSOR
5
DIMENSIONS IN MM (INCHES)
203
(8.00)
273
(10.75)
Insertion
length*
BSP
connection
Insertion
length ➀
Flanged
connection
Insertion
length ➁
NPT
connection
➀ Insertion length: 50 to 900 mm in 10 mm
increments (2" to 35.4").
➁ Insertion length: 80 to 900 mm in 10 mm
increments (3" to 35.4").
Ø 22
(0.87)
High Temperature Sensor (TMH)
P R E S S U R E / T E M P E R AT U R E R AT I N G
500
400
413 bar
295 bar
300
233 bar
200
bar
100
°C 40
6
100
200
300
400
450
Ø 22
(0.87)
S E L E C T I O N D A T A ( C O N T. )
3. Order code for TDF/TSF Thermatel® HIGH TEMPERATURE / HIGH PRESSURE SENSOR FOR FLOW / LEVEL / INTERFACE
T M H
High temperature / high pressure twin tip – max 450 °C (850 °F) / max 413 bar (6000 psi)
MATERIAL OF CONSTRUCTION FOR SENSOR AND PROCESS CONNECTION
A
B
316/316 L (1.4401/1.4404) stainless steel
Hastelloy C (2.4819)
PROCESS CONNECTION SIZE
1
2
2
1
1
2
Threaded 3/4" NPT
Threaded 1" NPT
Threaded G1 (1" BSP)
ANSI FLANGED
2
2
2
2
3
3
3
3
3
4
4
4
4
4
3
4
5
7
3
4
5
7
8
3
4
5
7
8
1"
1"
1"
1"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
1 1/2"
2"
2"
2"
2"
2"
150 lbs ANSI RF flange
300 lbs ANSI RF flange
600 lbs ANSI RF flange
900/1500 lbs ANSI RF flange
150 lbs ANSI RF flange
300 lbs ANSI RF flange
600 lbs ANSI RF flange
900/1500 lbs ANSI RF flange
2500 lbs ANSI RF flange
150 lbs ANSI RF flange
300 lbs ANSI RF flange
600 lbs ANSI RF flange
900/1500 lbs ANSI RF flange
2500 lbs ANSI RF flange
DIN FLANGED
B
B
B
B
C
C
C
C
C
D
D
D
D
D
D
A
B
C
G
A
B
C
G
J
A
B
D
E
G
J
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
DN
25
25
25
25
40
40
40
40
40
50
50
50
50
50
50
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
PN
16
25/40
64/100
250
16
25/40
64/100
250
400
16
25/40
64
100
250
400
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
DIN
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
2527,
Form
Form
Form
Form
Form
Form
Form
Form
Form
Form
Form
Form
Form
Form
Form
B
B
E
E
B
B
E
E
E
B
B
E
E
E
E
INSERTION LENGTH – SPECIFY FOR INCREMENTS OF 10 mm (0.39")
0 0 5
0 0 8
0 9 0
T M H
0
Minimum length 50 mm (2")
Minimum length 80 mm (3") – sensors with BSP (G1) connection
Maximum length 900 mm (35.4")
complete order code for TDF/TSF Thermatel®
HIGH TEMPERATURE /HIGH PRESSURE SENSOR
7
S E L E C T I O N D ATA ( c o n t . )
3. Order code for TDF/TSF Thermatel® MINI SENSOR FOR FLOW/LEVEL INTERFACE - 1/2" NPT process connection
T M M
Mini twin tip (16 mm diam.) – max 120 °C (250 °F) / max 207 bar (3000 psi) for standard sensor length
max 120 °C (250 °F) / max 127 bar (1850 psi) for sensors ≥ 50 mm
MATERIAL OF CONSTRUCTION FOR SENSOR AND PROCESS CONNECTION
A
316/316 L (1.4401/1.4404) stainless steel
PROCESS CONNECTION SIZE
0
1
2
1
1
1
Threaded 1/2" NPT
Threaded 3/4" NPT
Threaded 1" NPT
INSERTION LENGTH – SPECIFY FOR INCREMENTS OF 10 mm (0.39")
0 0 3
0 0 5
1 5 0
T M M
Standard length 25 mm (1")
Minimum selectable length 50 mm (2")
Maximum selectable length 1500 mm (59")
complete order code TDF/TSF Thermatel® MINI SENSOR
1 0
A
DIMENSIONS IN MM (INCHES)
P R E S S U R E / T E M P E R AT U R E R AT I N G
2,5 cm
44
(1.57)
5 - 330 cm
250
3/4" NPT or
1/2" NPT
Process
connection
207 bar
200
157 bar
150
127 bar
Insertion
length➀
115 bar
100
bar
50
°C
16 ø
(0.625)
➀ Insertion length:
25 mm (1") minimum.
50 to 1500 mm (2" to 60") available
Mini Sensor (TMM)
8
20
40
60
80
100
120
140
160
180
200
S E L E C T I O N D A T A ( C O N T. )
3. Order code for TDF/TSF Thermatel® LOW FLOW BODY SENSOR
T M L
Low flow body – max 120 °C (250 °F) / max 400 bar (5800 psi)
MATERIAL OF CONSTRUCTION FOR SENSOR AND PROCESS CONNECTION
A
316/316 L (1.4401/1.4404) stainless steel
PROCESS CONNECTION SIZE
T
V
T
V
1
1
0
0
Threaded
Threaded
Threaded
Threaded
1/4" NPT
1/2" NPT
G 1/4 (1/4" BSP)
G 1/2 (1/2" BSP)
Liquid flow rates
Gas flow rates
from 0,3 l/h up to 38 l/h (0.08 - 10 GPH)
from 0,2 l/min (0.42 SCFH)
from 3,8 l/h up to 115 l/h (1.0 - 30 GPH)
from 1,0 l/min (2.1 SCFH)
from 0,3 l/h up to 38 l/h (0.08 - 10 GPH)
from 0,2 l/min (0.42 SCFH)
from 3,8 l/h up to 115 l/h (1.0 - 30 GPH)
from 1,0 l/min (2.1 SCFH)
MOUNTING BRACKET
0 0 0
1 0 0
T M L
A
None
With mounting bracket
complete order code for TDF/TSF Thermatel® LOW FLOW BODY SENSOR
0
DIMENSIONS IN MM (INCHES)
P R E S S U R E / T E M P E R AT U R E R AT I N G
Max 280 bar (4100 psi) @ max 120 °C (250 °F)
Max 400 bar (5800 psi) @ 40 °C (100 °F)
Optional mounting
bracket
2 holes
10 ø (0.38)
51
(2.00)
70
(2.75)
76
(3.00)
1/4"
or 1/2"
NPT or BSP
32
(1.25)
89
(3.50)
95
(3.75)
51 (2.0)
Low Flow Body (TML)
9
OPTIONAL TRANSDUCER
MOUNTING FLANGES
Raised face mounting flanges are available in the sizes and
materials shown below.
Thread on mounting flanges can only be used in combination with 3/4" process connection transducer.
Specify the part number as an additional line item when
placing an order. Consult factory (C/F) for additional flange
sizes and materials such as Hastelloy C, Monel, etc...
ANSI Flange
Size
11/2"
Rating
Part Number
316/316L
Hastelloy C
04-5867-001 04-5867-031
304 SS
Carbon Steel
04-5867-011 04-5867-021
2"
04-5867-002 04-5867-032
04-5867-012 04-5867-022
3"
150 lbs 04-5867-003 04-5867-033
04-5867-013 04-5867-023
4"
04-5867-004 04-5867-034
04-5867-014 04-5867-024
6"
04-5867-005 04-5867-035
04-5867-015 04-5867-025
11/2"
04-5867-006 04-5867-036
04-5867-016 04-5867-026
2"
04-5867-007 04-5867-037
04-5867-017 04-5867-027
3"
300 lbs 04-5867-008 04-5867-038
04-5867-018 04-5867-028
4"
04-5867-009 04-5867-039
04-5867-019 04-5867-029
6"
04-5867-010 04-5867-040
04-5867-020 04-5867-030
11/2"
600 lbs 04-5867-045
C/F
C/F
04-5867-046
S P E C I F I C AT I O N S
Description
Specifications
Supply voltage
240/120 V AC (+ 10 % / - 15 %), 50-60 Hz
24 V DC (± 20 %)
5 W max.
SPDT, 8 A, 250/120 V AC; 30 V DC – with gold flash contacts
DPDT, 5 A, 250/120 V AC; 28 V DC – with gold flash contacts
DPDT, 8 A, 250/120 V AC, 28 V DC – with gold flash contacts
DPDT, 5 A, 250/120 V AC, 28 V DC – hermetically sealed/with gold flash contacts
Switch selectable (jumper) HIGH (level/flow) or LOW (level/flow)
Yellow LED – indicates POWER ON
red LED – indicates an alarm condition
Adjustable via potentiometer inside housing
Insertion probes:
0,005 to 1,5 meters per second (0.01 to 5.0 fps) – water
0,03 to 150 meters per second (0.1 to 500 fps) – air
1/4" Low flow body: 0,3 to 38 l/h (0.08 to 10 GPH) for water – from 0,2 l/min (0.42 SCFH) for air/gas
1/2" Low flow body: 3,8 to 115 l/h (1.0 to 30 GPH) for water – from 1,0 l/min (2.1 SCFH) for air/gas
1 to 10 sec. (typical - liquid)
0-100 seconds adjustable
< 1 % at constant temperature
-40 °C to +70 °C (-40 °F to +160 °F) - for all except ATEX EEx d
-40 °C to +55 °C (-40 °F to +130 °F) - for ATEX EEx d units
TMH sensors:
-70°C to +450°C (-100°F to +850°F)
TMM/TML sensors: -70°C to +120°C (-100°F to +250°F)
TMx sensors:
-70°C to +200°C (-100°F to +390°F)
Twin tip sensor:
To 207 bar (3000 psi) standard length >50 mm (2")
To 124 bar (1800 psi) extended length >50 mm (2")
Spherical tip sensor:
To 040 bar (1600 psi)
Mini sensor:
To 207 bar (3000 psi) standard length >25 mm (1")
To 127 bar (1850 psi) extended length >25 mm (1")
Low flow body sensor:
To 400 bar (5800 psi)
High temperature sensor: To 413 bar (6000 psi)
Twin tip sensor: 316L SST (1.4401), Hastelloy C (2.4819) or Monel (2.4360)
Spherical/Mini and Low flow body sensor: 316L SST (1.4401)
High temperature sensor: 316L SST (1.4401), Hastelloy C (2.4819)
0,82 µm (32 micro inch) (electropolishing available, consult factory)
Twin tip/Spherical tip sensor: min. 50 mm (2") - max. 3300 mm (130")
Mini sensor:
min. 25 mm (1") - max. 1500 mm (59")
High temperature sensor:
min. 50 mm (2") - max. 900 mm (35.4")
0 - 99 % non condensing
IP 65, Cast Aluminium or Stainless Steel
Meets CE requirements (EN 50081-2, EN 50082-2)
ATEX II 2 G EEx d II C T5/T4, explosion proof for zone 1
ATEX II 1/2 G EEx d + ib, d[ib] II C T5/T4, explosion proof for zone 0
FM and CSA, Non Incendive and Explosion Proof
GOST/GOSGORTECHNADZOR - Russian Authorisation Standards
2 kg. (4.6 lbs.) with 50 mm (2") sensor
Power consumption
Output relays
TDF
TSF
Failsafe
LED indication
Power
Alarm
Set point
Flow Range
Response time
Time delay
Repeatability
Ambient temperature
Process temperature
Max process pressure @ 40°C (100°F)
Materials of construction - wetted parts
Sanitary sensor finish
Insertion length ①
(consult factory for longer lengths)
Humidity
Housing Materials
Electromagnetic compatibility
Approvals
Shipping weight
① For flow switches, insertion length must be long enough to locate the tip of the sensor at least 10% (of pipe Ø) inside pipe.
10
DIMENSIONS IN MM (INCHES)
INTEGRAL MOUNT VERSION
TWIN TIP with
SINGLE cable entry housing
SPHERICAL TIP with
DUAL cable entry housing
117.6 (4.64)
76 (3.00)
Rotation clearance
87 (3.41)
175
(6.87)
3/4" NPT or
M20 x 1.5 or
single electrical
connection
Cable entry:
3/4" NPT or
M20 x 1.5
175
(6.87)
46
(1.79)
Threaded:
44 (1.57)
Welded flange: 55 (2.18)
Heat extension: 223 (8.78)
Threaded:
44 (1.57)
Welded flange: 55 (2.18)
Heat extension: 223 (8.78)
Insertion length:
30 to 3300 mm
(1" to 130")
In 10 mm (0.39")
increments.
Consult factory
for longer lengths.
Separate or seal
welded flange
Insertion length:
30 to 3300 mm
(1" to 130")
In 10 mm (0.39")
increments.
Consult factory
for longer lengths.
Separate or seal
welded flange
22 ø
(0.87)
22 ø
(0.87)
REMOTE MOUNT VERSION
Housing-electronics
Housing-sensor
Rotation clearance:
Single hub - 76 (3.00)
Dual hub
- 87 (3.41)
118 ø (4.63)
Rotation clearance
76 (3.00)
197 (7.75)
70
(2.75)
3/4" NPT or
M20 x 1.5
single/dual
electrical
connection
Single electrical connection,
(size in accordance with
housing electronics)
70
(2.75)
2 holes
10 ø (0.38)
76
(3.00)
51
(2.00)
Separate or seal
welded flange
89
(3.50)
95
(3.75)
3/4" NPT
M20 x 1.5
Transducer/amplifier
cable connector
Threaded:
28 (1.12)
Welded flange: 53 (2.08)
Insertion length:
30 to 3300 mm
(1" to 130")
In 10 mm (0.39")
increments.
Consult factory
for longer lengths.
Cable is ordered separately
22 ø
(0.87)
11
CONNECTIONS
insertion
length
BSP connection
insertion
length
insertion
length
insertion
length
NPT connection
Threaded
Welded flange ANSI / DIN
insertion
length
Sanitary 3A
Threaded G1A (BSP)
insertion
length
insertion
length
Varivent
NEUMO Bio Control®
Sanitary DIN 11851
QUALITY ASSURANCE - ISO 9001:2000
THE QUALITY ASSURANCE SYSTEM IN PLACE AT MAGNETROL GUARANTEES THE HIGHEST LEVEL OF QUALITY DURING THE DESIGN,
THE CONSTRUCTION AND THE SERVICE OF CONTROLS.
OUR QUALITY ASSURANCE SYSTEM IS APPROVED AND CERTIFIED TO ISO 9001:2000 AND OUR TOTAL COMPANY IS COMMITTED TO
PROVIDING FULL CUSTOMER SATISFACTION BOTH IN QUALITY PRODUCTS AND QUALITY SERVICE.
:2000
PRODUCT WARRANTY
ALL MAGNETROL ELECTRONIC AND ULTRASONIC LEVEL CONTROLS ARE WARRANTED FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP FOR ONE FULL YEAR FROM THE DATE OF ORIGINAL FACTORY SHIPMENT. IF RETURNED WITHIN THE WARRANTY PERIOD; AND, UPON FACTORY INSPECTION OF THE CONTROL, THE CAUSE OF THE CLAIM IS DETERMINED TO BE COVERED UNDER THE WARRANTY; THEN, MAGNETROL INTERNATIONAL WILL REPAIR OR
REPLACE THE CONTROL AT NO COST TO THE PURCHASER (OR OWNER) OTHER THAN TRANSPORTATION.
MAGNETROL SHALL NOT BE LIABLE FOR MISAPPLICATION, LABOR CLAIMS, DIRECT OR CONSEQUENTIAL DAMAGE OR EXPENSE ARISING FROM THE INSTALLATION
OR USE OF THE EQUIPMENT. THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED, EXCEPT, SPECIAL WRITTEN WARRANTIES COVERING SOME MAGNETROL
PRODUCTS.
®
UNDER RESERVE OF MODIFICATIONS
Heikensstraat 6, 9240 Zele, België
Tel. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected]
DEUTSCHLAND
Alte Ziegelei 2-4, D-51491 Overath
Tel. 02204 / 9536-0 • Fax. 02204 / 9536-53 • E-Mail: [email protected]
FRANCE
40 - 42, rue Gabriel Péri, 95130 Le Plessis Bouchard
Tél. 01.34.44.26.10 • Fax. 01.34.44.26.06 • E-Mail: [email protected]
ITALIA
Via Arese 12, I-20159 Milano
Tel. (02) 607.22.98 (R.A.) • Fax. (02) 668.66.52 • E-Mail: [email protected]
UNITED
KINGDOM
Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TL
Tel. (01444) 871313 • Fax (01444) 871317 • E-Mail: [email protected]
INDIA
E-22, Anand Niketan, New Delhi - 110 021
Tel. 91 (11) 51661840 • Fax 91 (11) 51661843 • E-Mail: [email protected]
www.magnetrol.com
BENELUX
BULLETIN N°:
EFFECTIVE:
SUPERSEDES:
OUR NEAREST REPRESENTATIVE
BE 54-101.10
JUNE 2004
July 2003