DATASHEET Rev. B PSSBU100 SERIES 90~260VAC Input Voltage Range Active Power Factor Correction Up to 100 Watts, Single Outputs AC/DC Open Frame Switching Power Supplies FEATURES Class I Wide Input Voltage Range: 90~260VAC, 47~63Hz Active Power Factor Correction Up to 100 Watts Output Power 5” x 3” x 1.18” Open Frame Package Over Voltage Protection (Crowbar Design) Single Outputs Input Surge Voltage, Over Voltage, and Over Load Protection RoHS Compliant Meets FCC Part-15 Class B and CISPR-22 Class B Emission Limits 100% Burn-in Tested UL/cUL (UL 60950-1:2nd Ed), TUV/Bauart (EN60950-1:2nd Ed), Internal EMI Filter and CE Approvals DESCRIPTION The PSSBU100 series of Class I AC/DC switching mode power supplies provides up to 100 Watts of continuous output power in a compact 5” x 3” x 1.18” open frame package. This series has single output models with a wide input voltage range of 90~260VAC. These power supplies have active power factor correction, an internal EMI filter, and input surge voltage, over load, and over voltage protection. All models meet FCC Part-15 Class B and CISPR-22 Class B Emission Limits. This series also has UL/cUL (UL 60950-1:2nd Edition) and TUV/Bauart (EN60950-1:2nd Edition) safety approvals and meets new CE requirements. All models are RoHS compliant and have been 100% burn-in tested. 05/30/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 4 PSSBU100 Series Single Outputs, Active PFC Up to 100 Watts, Open Frame AC/DC Switching Power Supplies Rev. B SPECIFICATIONS: PSSBU100 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Nom Max Unit INPUT SPECIFICATIONS Input Voltage Range Safety Approvals Input Voltage Range 100 240 Operating Input Voltage Range 90 260 Input Frequency Input Current Inrush Current 47 63 Low Line Io = Full Load, Vin = 115VAC 1.6 High Line Io = Full Load, Vin = 230VAC 0.8 Low Line Io = Full Load, 25°C, Cool Start, Vin = 115VAC 44 50 High Line Io = Full Load, 25°C, Cool Start, Vin = 230VAC 88 100 0.97 1.0 Power Factor Correction (PFC) Io = Full Load, Vin = 90~260VAC VAC 0.95 Hz A A OUTPUT SPECIFICATIONS Output Voltage Range See Table Load Regulation Vin = 230VAC Line Regulation Io = Full Load Output Power Vin = 90~260VAC 3 0.5 0 Output Current Range Ripple & Noise (peak to peak) Transient Response Time 5 % 1 % 100 W See Table < 3.3VDC output models All other outputs 2 Full Load, Vin = 90VAC 0.5 Io = Full Load to Half Load, Vin = 100VAC Hold-Up Time Io = Full Load, Vin = 110VAC Start-Up Time Io = Full Load, Vin = 100VAC % 1 4 ms 16 ms 2 s -0.04 +0.04 %/°C Over Voltage Protection 112 132 % Over Current Protection 110 150 % 85 % Temperature Coefficient PROTECTION Input Surge Current Protection yes GENERAL SPECIFICATIONS Efficiency Dielectric Withstanding Voltage Io = Full Load, Vin = 230VAC 70 80 Primary to Secondary 4242 Primary to Ground 2121 Isolation Resistance Test Voltage = 500VDC Safety Ground Leakage Current Io = Full Load, Vin = 240VAC VDC 50 MΩ 0.5 0.75 mA 50 ENVIRONMENTAL SPECIFICATIONS Operating Temperature +70 °C Storage Temperature Derate linearly from 100% Load at 50°C to 50% load at 70°C -40 +85 °C Operating Humidity 0 95 % 95 % Storage Humidity MTBF 0 0 Operating Temperature at 25°C, calculated per MIL-HDBK-217F 100,000 hours PHYSICAL SPECIFICATIONS Weight Approximately 12.2oz (345g) 5.00 x 3.00 x 1.18 inches (127.0 x 76.3 x 30.0 mm) Dimensions (L x W x H) SAFETY & EMI EMI Requirements for CISPR-22 Vin = 220VAC B EMI Requirements for FCC PART-15 Vin = 110VAC B Safety Approvals 05/30/2012 nd Class Class nd UL/cUL (UL 60950-1:2 Edition), TUV/Bauart (EN60950-1:2 Edition), CE Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 4 PSSBU100 Series Single Outputs, Active PFC Up to 100 Watts, Open Frame AC/DC Switching Power Supplies Rev. B MODEL SELECTION TABLE Output Voltage Range Output Current Range Total Regulation Maximum Output Power PSSBU100-101 3 ~ 5 VDC 18.00 ~ 10.80 A 5% 54W PSSBU100-102 5 ~ 6 VDC 14.00 ~ 11.66 A 5% 70W PSSBU100-103 6 ~ 9 VDC 13.33 ~ 8.88 A 5% 80W PSSBU100-104 9 ~ 11 VDC 11.11 ~ 9.09 A 5% 100W PSSBU100-105 11 ~ 13 VDC 9.09 ~ 7.69 A 3% 100W 13 ~ 16 VDC 7.69 ~ 6.25 A 3% 100W PSSBU100-107 16 ~ 21 VDC 6.25 ~ 4.76 A 3% 100W PSSBU100-108 21 ~ 27 VDC 4.76 ~ 3.70 A 2% 100W PSSBU100-109 27 ~ 33 VDC 3.70 ~ 3.03 A 2% 100W PSSBU100-110 33 ~ 40 VDC 3.03 ~ 2.50 A 2% 100W PSSBU100-111 40 ~ 50 VDC 2.50 ~ 2.00 A 2% 100W Model Number Input Voltage Range 90 ~ 260VAC PSSBU100-106 NOTES 1. For single output models the output voltage is specified as a range (Ex: 40~50VDC); the customer must specify what they would like the output voltage set at. Please contact factory for ordering details. 2. Input connector mates with Molex housing 09-50-3051 and Molex 2478 series crimp terminal. 3. Output connector mates with Molex housing 09-50-3131 and Molex 2478 series crimp terminal. DERATING CURVE Output Power (%) 120 100 80 60 40 20 0 0 10 20 30 40 50 60 70 80 Ambient Temperature (°C) 05/30/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 4 PSSBU100 Series Single Outputs, Active PFC Up to 100 Watts, Open Frame AC/DC Switching Power Supplies Rev. B MECHANICAL DRAWING Unit: inches (mm) 0.85±0.02 (21.6±0.5) NOTES 1. Input connector mates with Molex housing 09-50-3051 and Molex 2478 series crimp terminal 2. Output Connector mates with Molex housing 09-50-3131 and Molex 2478 series crimp terminal 3. Weight: Approx 12.2oz (345g) M3XP0.5 (MOUNTING HOLES) X 2 1.57±0.02 (40.0±0.5) 0.80±0.02 (20.3±0.5) Ø0.16 (Ø4.0) MOUNTING HOLES X 4 5.00±0.02 (127.0±0.5) PITCH = 0.16 (3.96) LED PITCH = 0.31 (7.92) 0.22±0.02 (5.5±0.5) 2.57±0.02 (65.3±0.5) 3.00±0.02 (76.3±0.5) P2 1 L 1.18±0.02 (30.0±0.5) PIN CONNECTIONS Pin Assignment 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 RTN 8 RTN 9 RTN 10 RTN 11 RTN 12 RTN 13 N/C 0.56±0.02 (14.2±0.5) 0.22±0.02 (5.7±0.5) 4.55±0.02 (115.6±0.5) N 13 G DC OUTPUT AC INPUT 0.12 (3.0) M3XP0.5 (MOUNTING HOLES) X 2 30.8±0.5 (1.21±0.02) 0.80±0.02 (20.3±0.5) 0.85±0.02 (21.6±0.5) 0.46±0.02 (11.7±0.5) P1 COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 05/30/2012 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 4