PB-Series Datasheet [pdf]

PB-Series
PB-Series
GFCI/ELCI & PANEL SEAL
The new PB-Series, AC Residual Current Circuit Breaker with Overcurrent Protection (RCBO), combines the
ground fault protection of a GFCI with the familiar overcurrent tripping characteristics of a normal circuit
breaker. It utilizes the hydraulic magnetic principle which provides precise operation and performance even when
exposed to extremely hot and/or cold application environments. These precision mechanisms are temperature
stable and are not adversely affected by temperature changes in their operating environment. As such, derating
considerations due to temperature variations are not normally required, and heat-induced nuisance tripping
is avoided.
Resources:
Download 3D CAD Files
IGS
Product Highlights:
Overload, short circuit and ground fault protection
in a single package
ŠŠ Handle or rocker style actuators
ŠŠ Wiping Contacts - Mechanical linkage with twostep actuation - cleans contacts, provides high,
positive contact pressure & longer contact life.
ŠŠ A trip-free mechanism, a safety feature which
makes it impossible to manually hold the contacts
closed during overload or fault conditions.
ŠŠ A common trip linkage between all poles, another
safety feature, ensures that an overload in one
pole will trip all adjacent poles.
ŠŠ Front panel mounting
ŠŠ Integral push-to-test button
ŠŠ
STP
Benefits:
Increases safety around boats and marinas
ŠŠ Protects against electrical shock hazards in areas
near water
ŠŠ Protects against defects in wires & conductors
ŠŠ Reduces fire and shock hazards from defects in
permanently installed appliances such as water
heaters, battery chargers, lighting fixtures, etc.
ŠŠ Detects lower level ground faults which do not trip
ordinary circuit breakers, but can lead to fires, and
shock hazards for boating occupants
ŠŠ
Typical Applications:
Marine
ŠŠ Generators
ŠŠ Lighting
ŠŠ
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT 06062
Email: [email protected]
Application Support: [email protected]
Phone: 860.793.9281 Fax: 860.793.9231
www.carlingtech.com
2 | PB-Series Circuit Breaker - General Specifications
Electrical Tables
Table A: UL Listed configurations and performance capabilities
as Circuit Breakers.
PB-SERIES TABLE A
Voltage
Current Interrupting
Rating Capacity
Max
Frequency Phase (Amps)
(Amps)
Rating
Circuit
Configuration
Series
120
60
1
.10 - 30
5000
Electrical
Maximum Voltage
120/240VAC 60 Hz
Current Ratings
Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0 & 30.0 amps. Other ratings available, see ordering scheme.
Insulation Resistance
Minimum of 100 Megohms at 500 VDC.
Dielectric Strength
UL, CUL - 1500 V 60 Hz for one minute between all electrically isolated terminals. PB-Series circuit breakers comply with the 8mm spacing and 3750V 60 Hz
dielectric requirements from
hazardous voltage to operator
accessible surfaces and between
adjacent poles
RESISTANCE, IMPEDANCE VALUES
Impedance
from Line to Load Terminals Values from Line to Load Terminal
(Values Based on Series Trip Circuit Breaker)
Ampere Rating
1000
CURRENT
(AMPS)
TOLERANCE
(%)
0.10 - 5.0
5.10 - 20.0
20.10 - 30.0
± 15
± 25
± 35
100
10
O
H
M
S
1
Pulse Tolerance Curve
0.1
Ir
0.001
0.01
Multiple of
Rated Current
0.01
0.1
1
10
60 Hz 1/2 Cycle
Inrush Pulse Tolerance
Time Delay Curves
22, 24, 26
12x
100
t
AMPERE RATING
4.165
8.33
16.67
Time in
Milliseconds
CURRENT
(AMPS)
TOLERANCE
(%)
0.100 - 5.0
± 15%
Leakage To Ground
5.1 - 20.0
± 25%
20.1 - 30.0
± 35%
FIGURE 1
Standard Must Trip
120/240VAC 60 Hz
Leakage Current Ratings 5 & 30 milliamps. 5± 1mA
For other ratings, consult factory.
Trip Time
300 ms Max. @ 100%, 40ms Max. @ 500% of must trip leakage current.
Test Button
On unit face along side of
actuator.
Mechanical
Endurance
10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage.
Trip Free
All PB-Series Circuit Breakers will trip on overload or ground fault, even
when Handle is forcibly held in the ON position.
Trip Indication
The operating Handle moves positively to the OFF position when an overload
or ground fault causes the breaker to trip.
Physical
Number of Poles
1 - 3 poles, where the third pole is neutral
Internal Circuit Config. Series Trip
Weight
Approximately 65 grams/pole. (2.32 ounces/pole.)
Standard Colors
Housing- Black; Actuator - See Ordering Scheme.
Environmental
Designed and tested in accordance with requirements of
specification MIL-PRF- 55629 and MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Ultra-
short curves tested @ 90% of rated current.
Vibration
Withstands 0.060” excursion from
10-55 Hz, and 10 Gs 55-500
Hz, at rated current per Method
204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current.
Moisture Resistance
Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH.
Salt Spray
Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -35° C to +65° C
Corrosion Tested FMG Test. 3 weeks @ 30°C 75% RH, 100ppb H2S, 20ppb CI2, 200ppb NO2
Agency Certifications
UL Listed
UL Standard 489
Circuit Breakers, Molded Case,
(Guide DIVQ, File E129899)
UL Standard 1077
Supplementary Protectors
UL Standard 1053
Ground Fault Sensing and Relaying Equipment
*Manufacturer reserves the right to change product specification without prior notice.
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
PB-Series Circuit Breaker - Ordering Scheme | 3
PB A
1
Series
B A
3
Circuit
2
System
Voltage/Poles
4
Actuator
24
620
5
Frequency
& Delay
6
Current Rating
1 SERIES
PB
2 SYSTEM VOLTAGE / POLES
A
120 VAC single phase, one pole
B
120/240 VAC single phase, two pole
C
120/240 VAC single phase with switched neutral, three pole
D
120 VAC two pole with switched neutral
3 CIRCUIT
B
Series Trip (Current)
4 ACTUATOR 1
Handle
A one per pole
B one per multipole unit
Two Color Curved Visi-Rocker
C Indicate ON,
vertical legend
D Indicate ON,
horizontal legend
F
Indicate OFF,
vertical legend
G Indicate OFF,
horizontal legend
Single Color Curved Rocker
J
Vertical legend
K Horizontal legend
Two Color Flat Visi-Rocker
1
Indicate OFF,
vertical legend
2
Indicate OFF,
horizontal legend
Single Color Flat Rocker
3
Vertical legend
4
Horizontal legend
2 B A
7
Terminal
8
Actuator
Color
7 TERMINAL 2
13 Push-On 0.250 Tab (Q.C.)
2 Screw 8-32 w/upturned lugs
3 Screw 8-32 (Bus Type)
4 Screw 10-32 w/upturned lugs
5 Screw 10-32 (Bus Type)
A G
9
Mounting/
Barriers
B
C
E
H
10
Trip Level
11
Agency
Approval
Screw M5 w/upturned lugs
Screw M4 w/upturned lugs
Screw M4 (Bus Type)
Screw M5 (Bus Type)
8 ACTUATOR COLOR & LEGEND
HandleRocker Actuator Color
Actuator Color I-O ON-OFF Dual
Single
Visi-Rocker
White
A B 1Black
White
Black
C D 2White
N/A
Red
F G 3White
Red
Green
H J 4White Green
Blue
K L 5White
Blue
Yellow
M N 6Black Yellow
Gray
P Q 7Black
Gray
Orange
R S 8Black Orange
9 MOUNTING/BARRIERS
MOUNTING STYLE
Threaded Insert, 2 per pole
A 6-32 X 0.195 inches
B ISO M3 x 5mm
BARRIERS
yes
yes
10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT
A 5 MA (CLASS A GFCI) 3,4
E 30 MA (ELCI)
11 AGENCY APPROVAL
G
UL489 Listed, CSA Certified
C
UL1077
I
UL1077/UL1500 Ignition Protected 5
Notes:
1 Actuator Code:
A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units.
B: Handle location as viewed from front of breaker:
2 pole - left pole 3 pole - center pole
2 Screw Terminals are recommended on ratings greater than 20 amps.
3 Available with leakage current trip level - Max trip current code E, and agency
approval C.
4 30mA per UL1053, available with agency approval codes C & G.
5 UL1500 only available with 30MA trip level.
5 FREQUENCY & DELAY
22
60Hz Short
24
60Hz Medium
26
60Hz Long
6 CURRENT RATING (AMPERES)
CODE
AMPERES
210 0.100
215 0.150
220 0.200
225 0.250
230 0.300
235 0.350
240 0.400
2450.450
250 0.500
255 0.550
260 0.600
265 0.650
270 0.700
275 0.750
280 0.800
285
290
295
410
512
415
517
420
522
425
527
430
435
440
445
0.850
0.900
0.950
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.500
4.000
4.500
450
455
460
465
470
475
480
485
490
495
610
710
611
711
612
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
10.000
10.500
11.000
11.500
12.000
712
613
614
615
616
617
618
620
622
624
625
630
12.500
13.000
14.000
15.000
16.000
17.000
18.000
20.000
22.000
24.000
25.000
30.000
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
4 | PB-Series Circuit Breaker - Dimensional Specifications
Dimensional Specifications: in. [mm]
INDICATE "ON"
1.515 MAX
[38.48]
3.03
[76.9]
INDICATE
"OFF"
AND
SINGLE
COLOR
LINE
.21
[5.3]
1.25
[31.6]
TEST
LOAD
2.17
[55.0]
LOAD
1-POLE 120 VAC VERSION
TEST
LINE
SCALE
0.500
#6-32/M3 MOUNTING INSERTS
1.88
[47.8]
LINE TERMINAL
2.265 MAX
[57.53]
1.660
[42.16]
2.58
[65.6]
TEST
2.37
[60.2]
+.020
1.500
-.000
+.50
38.10
-.00
[
.375
[9.53]
]
.750 TYP
[19.05]
.39
[9.9]
CURRENT TRANSFORMERS
LOAD TERMINAL
1.260
[32.00]
1.660
[42.16]
GFCI NEUTRAL WIRE
2-POLE 120/240 VAC VERSION
.20
[5.1]
SCALE 0.500
Ø .156 TYP
[3.96]
[
PANEL CUTOUT
NEUTRAL BREAK POLE
3.015 MAX
[76.58]
.750 TYP
[19.05]
+.020
2.250
-.000
+.50
57.15
-.00
TEST
2-POLE 120/240 VAC WITH NEUTRAL BREAK
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
]
PB-Series Circuit Breaker - Dimensional Specifications | 5
Dimensional Specifications: in. [mm]
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
6 | PB-Series Circuit Breaker - Wiring Diagrams
120 VAC with Switched Neutral
120 VAC without Switched Neutral
SYSTEM NEUTRAL
SYSTEM NEUTRAL
GFCI
MODULE
PIGTAIL
GFCI
MODULE
PIGTAIL
LOAD
HOT
LOAD
NEUTRAL
LOAD
HOT
LINE/SOURCE
(HOT)
LINE/SYSTEM
NEUTRAL
LINE/SOURCE
(HOT)
120 VAC
LOAD
120 VAC
LOAD
AC SOURCE
AC SOURCE
120 VAC WITH SWITCHED NEUTRAL
120 VAC WITHOUT SWITCHED NEUTRAL
120 VAC WITH SWITCHED NEUTRAL
120 VAC WITHOUT SWITCHED
NEUTRAL
120/240 VAC with Switched Neutral
120/240 VAC without Switched Neutral
SYSTEM
NEUTRAL
SYSTEM
NEUTRAL
GFCI
MODULE
PIGTAIL
GFCI
MODULE
PIGTAIL
LOAD
HOT
1
LINE/SOURCE 1
120 VAC
LOAD
120 VAC
LOAD
LOAD
HOT
2
LINE/
SOURCE
2
LOAD
HOT
1
LOAD
NEUTRAL
LINE/SYSTEM
NEUTRAL
LOAD
HOT
(2)
LINE/
SOURCE
(2)
LINE/SOURCE
(1)
120 VAC
LOAD
120 VAC
LOAD
240 VAC LOAD
240 VAC LOAD
AC SOURCE
120 VAC WITH SWITCHED NEUTRAL
120/240 VAC WITH SWITCHED NEUTRAL
AC SOURCE
120 VAC WITHOUT SWITCHED NEUTRAL
120/240 VAC WITHOUT SWITCHED NEUTRAL
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
PB-Series Circuit Breaker - Panel Seal Ordering Scheme | 7
8 PB
1
Type
Number
2
Series
1 TYPE NUMBER
8
Circuit Breaker Assembly
2 SERIES
PB
3 ACTUATOR TYPE
1
Handle, one per pole
2
Handle, one per multipole unit
ARocker 2
4 POLES PER UNIT - INCLUDING ELECTRONIC MODULE
2Two
3Three
4Four
1 4 1
3
Actuator
4
Poles
5
Mounting
5 MOUNTING SCREWS / PLATE MATERIAL 1
1 6-32 Thread Phillips Head
2 M-3 Thread Phillips Head
3 6-32 Thread Slotted Head
4 M-3 Thread Slotted Head
5 6-32 Thread Phillips Head with Stainless Steel Plate
6 M-3 Thread Phillips Head with Stainless Steel Plate
7 6-32 Thread Slotted Head with Stainless Steel Plate
8
M-3 Thread Slotted Head with Stainless Steel Plate
Notes:
1 Screws supplied to accommodate mounting panel thickness of 1/8” ± 1/32”.
Consult Factory for additional options
2 Available for Flat and Curved Rocker options - No Rockerguard Bracket
Handle Style Panel Seal
Rocker Style Panel Seal
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
8 | PB-Series Circuit Breaker - Panel Seal Configuration - Dimensional Specifications
Handle Actuator
Rocker Actuator
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
PB-Series Circuit Breaker - Time Delay Curves | 9
Time Delay Curves
Instantaneous
Medium
Short
Long
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
10 | Notes
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
Reps & Contact | 11
Authorized Sales Representatives
Click on the group name on the map below to find your local representative or visit
www.carlingtech.com/findarep.
«
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About Carling
Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches
and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power
distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide,
Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical
components, they engineer powerful solutions! To learn more about Carling please visit
www.carlingtech.com/company-profile.
To view all of Carling’s environmental, quality, health & safety certifications please visit
www.carlingtech.com/environmental-certifications
Email: [email protected] Application Support: [email protected]
Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com
Worldwide Headquarters
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT 06062
Phone: 860.793.9281 Fax: 860.793.9231
Email: [email protected]
Northern Region Sales Office: [email protected]
Southeast Region Sales Office: [email protected]
Midwest Region Sales Office: [email protected]
West Region Sales Office: [email protected]
Latin America Sales Office: [email protected]
Asia-Pacific Headquarters
Carling Technologies, Asia-Pacific Ltd.,
Kowloon, Hong Kong
Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332
Email: [email protected]
Shenzhen, China: [email protected]
Shanghai, China: [email protected]
Pune, India: [email protected]
Kaohsiung, Taiwan: [email protected]
Yokohama, Japan: [email protected]
Europe | Middle East | Africa Headquarters
Carling Technologies LTD
4 Airport Business Park, Exeter Airport,
Clyst Honiton, Exeter, Devon, EX5 2UL, UK
Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477
Email: [email protected]
Germany: [email protected]lingtech.com
France: [email protected]
www.carlingtech.com
REV_12_2015